CN101792536A - Preparation method of carrier-free talcum powder master batch - Google Patents

Preparation method of carrier-free talcum powder master batch Download PDF

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Publication number
CN101792536A
CN101792536A CN201010107418A CN201010107418A CN101792536A CN 101792536 A CN101792536 A CN 101792536A CN 201010107418 A CN201010107418 A CN 201010107418A CN 201010107418 A CN201010107418 A CN 201010107418A CN 101792536 A CN101792536 A CN 101792536A
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talcum powder
preparation
carrier
master batch
free
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CN101792536B (en
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王松
杨雪
张爱玲
黄亮
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Liaoning elite new material Limited by Share Ltd
Shenyang University of Technology
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HAICHENG JINGHUA MINERAL CO Ltd
Shenyang University of Technology
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Abstract

The invention relates to a talcum powder, in particular to a preparation method of carrier-free talcum powder master batch. The preparation method of the carrier-free talcum powder master batch comprises the following steps of: preparation of additive: mixing diluent and binding agent according to a certain proportion, wherein the diluent accounts for 90-99 percent, and the binding agent accounts for 1-10 percent; treatment of the talcum powder: stirring and mixing the mixed additive and talcum powder, wherein the additive accounts for 15-35 percent, and the talcum powder accounts for 65-85%; molding of the talcum powder: putting the mixed talcum powder into an extruder for extruding at the normal temperature, controlling the pelleting pressure to be 1-2 MPa, the diameter of the extruded granule to be 1-5mm and the length-diameter ratio to be 1-4; and drying the extruded granules at 120-180 DEG C for 0.5-1h, and obtaining the product, wherein the percent is weight percent. The preparation method has the advantages of solving the environment problem caused by rising powder in the using process of the traditional talcum powder.

Description

A kind of preparation method of carrier-free talcum powder master batch
Technical field
The present invention relates to a kind of talcum powder, relate in particular to a kind of preparation method of carrier-free talcum powder master batch.
Background technology
Talcum is a kind of aqueous silicate minerals with laminate structure, and commonly used is the aggregate of sheet, flakey or compact mass, and its structure unit's interlayer maintains mutually with molecular linkage, and the interlayer section exists ionic linkage, covalent linkage.Two structural unit interlayers are interlamination region, and not moisture and positively charged ion only depends on faint van derwaals to connect, so the very easy LED reverse mounting type that is dissociated between unit layer.When talcous this sheet structure made the talcum powder filled plastics, some performance of material can obtain bigger improvement.At first, talcum powder can improve creep resisting performance under the rigidity of packing material and the high temperature.When the talcum powder particle when adding that man-hour, the Flow of Goods and Materials direction was arranged, by the principle of least resistance, it is arranged basically all in the form of sheets, is linked to be sheet by small pieces.Thereby the raising of material stiffness is significant on specific direction.Secondly, talcum powder can significantly improve the packing material thermotolerance.Flaky talcum powder can make the heat-drawn wire of material improve on specific direction.Talcum powder is filled in the materials such as polypropylene and can gives scantling good stability, non-warpage, heat-drawn wire height, modulus and the big characteristics of hardness.Simultaneously, in mineral filler, talcous hardness is low, and is little to equipment wearing.Yet, when use is talcous, can bring powder to fly upward environment is formed secondary pollution problem, if talcum powder is entrained in makes master batch in the resin and can bring between the different resins matrix problems such as consistency difference again, these situations have all influenced talcous use in addition.In order to give full play to the advantage that talcum powder can effectively improve material mechanical performance, reduce in its use because the harm of the secondary pollution that dust from flying caused, need on the basis of talcum powder surface modification, develop the harm that new production technology is eliminated its powder environmental pollution.
Add the interface expanding material: it is generally acknowledged that the interface expanding material is maleic anhydride (MAH) polymers grafted preferably, use screw extrusion press to make usually.But, since the extrusion temperature height, the chain rupture that easily produces polymer molecule, simultaneously, and residence time weak point in forcing machine, MAH graft reaction efficient is low, has the etching problem of MAH to extrusion equipment in addition, so the suitability for industrialized production of this kind method is restricted.
The in-situ polymerization surface modification: before talcum powder adds resin to, use acrylic monomer at its surface aggregate, the product after the polymerization again and resin alloy.This method can effectively be improved resin and the cohesive action of talcous interface, help talcum powder in the PP matrix dispersion and peel off.But, the complete processing relative complex.
Aspect granulation, current use extrude tie rod water-cooled, earnestly water-cooled or technology such as fervent air-cooled extruding pelletization and vacuum compression granulation, these agglomeration techniques need be handled raw material under the condition of vacuum compression or heating, the production technique relative complex.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of preparation method of carrier-free talcum powder master batch, purpose is to reduce talcous dust pollution, production technique is oversimplified, consistency between the resin matrix of raising master batch and application.
For reaching above-mentioned purpose, the preparation method of a kind of carrier-free talcum powder master batch of the present invention is made of following step: the preparation additive: thinner and adhesion agent are mixed in proportion, and wherein thinner is 90%-99%, and adhesion agent is 1%-10%; Handle talcum powder: blended additive and talcum powder are mixed, and wherein additive is 15%-35%, and talcum powder is 65%-85%; The talcum powder moulding: the talcum powder that combination treatment is crossed is put into forcing machine normal temperature and is extruded, the granulation extrusion pressure is the 1-2 MPa, extrude the particulate diameter and be controlled at 1-5mm, length-to-diameter ratio is controlled at 1-4, and the particle of extruding is dried down at 120-180 ℃ and obtained product in 0.5-1.5 hour; Above-mentioned percentage ratio is weight percentage.
Described preparation additive: thinner, adhesion agent and surface-modifying agent are mixed in proportion, and thinner is 90%-98%, and adhesion agent is 1%-8%, and surface-modifying agent is 1%-8%, and above-mentioned percentage ratio is weight percentage.
Described thinner is one or both mixtures of water or water and pure and mild ketone.
Described alcohol is ethanol, propyl alcohol or butanols; Ketone is acetone, butanone or pimelinketone.
The middle water of one or both mixtures of described water and pure and mild ketone is 85%-95%, and alcohol, ketone or alcohol and ketone are 5%-15%.
Described adhesion agent is phosphoric acid salt, vitriol, borate, silicate, polyacrylic ester, polyvinyl alcohol, urethane or polyvinyl acetate (PVA).
Described phosphoric acid salt is sodium phosphate or potassiumphosphate; Vitriol is sodium sulfate or vitriolate of tartar; Borate is Sodium Tetraborate or potassium borate; Silicate is water glass or potassium silicate; Polyacrylic ester is polymethyl acrylate, polyethyl acrylate or butyl polyacrylate.
Described surface-modifying agent comprises silicane, titanate ester, aluminium esters of gallic acid, aluminium titanium complex class, borate ester, rare earth class or stearate.
Described silicane is KH550, KH560, KH570; Titanate ester is a sec.-propyl tricarboxylic metatitanic acid fat, hydramine titan-alkoxide acid esters, dioleoyl Diisooctyl phosphoric acid acyloxy volt isopropyl propionate; The aluminium esters of gallic acid is KR-TTS; Aluminium titanium complex class G-1, G-2; Borate ester SBW-1, SB-618T; Rare earth class is FR-3, HY-041; Stearate is a sodium stearate, potassium stearate.
Advantageous effect of the present invention: solved in the use of conventional talc powder because powder flies upward the problem of environmental pollution that brings.Traditional have problems such as being prone to the consistency difference between carrier master batch and blending resin matrix, and the product that present technique is produced can be directly and resin alloy, and not resinous carrier, effectively avoided the problems referred to above.Talcous content can reach more than 98% in the product.Extrude the particulate diameter and be controlled at 1-5mm, length-to-diameter ratio is controlled at 1-4, can keep shape in process such as packing, transport, deposit behind the particle drying in this range scale, can not be broken into powder.Product is difficult for pulverizing in transportation, can be dispersed to 300-8000 order before the granulation rapidly by high-speed stirring during use, the matrix material that blend such as this carrier-free talcum powder master batch and rubber, plastics form can be used for each field such as automobile, electronics, petrochemical industry, machinery.
Embodiment
The invention will be further described below in conjunction with present embodiment.
Embodiment 1
Water intaking 96kg, polyvinyl alcohol 4kg mixes, get mixed additive 20kg, 300 purpose talcum powder 80kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 1 MPa, and extruding the particulate diameter is 3mm, length is 6mm, and the particle of extruding is dried down at 150 ℃ and obtained product in 1 hour.
Embodiment 2
Water intaking 76.5kg, ethanol 13.5kg, water glass 10kg mixes, get mixed additive 15kg, 5000 purpose talcum powder 85kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 1.5 MPas, extruding the particulate diameter is 1mm, and length is 4mm, and the particle of extruding is dried down at 120 ℃ and obtained product in 0.5 hour.
Embodiment 3
Water intaking 94.05kg, butanols 4.95kg, potassium silicate 1kg mixes, and other is with embodiment 2.
Embodiment 4
Water intaking 83.7kg, acetone 9.3kg, polyvinyl alcohol 4kg, water glass 3kg mixes, and gets mixed additive 35kg, 1000 purpose talcum powder 65kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, and extruding the particulate diameter is 5mm, length is 20mm, and the particle of extruding is dried down at 180 ℃ and obtained product in 1.5 hours.
Embodiment 5
Get butanone 10.8kg, water 79.2kg, urethane 10kg, get mixed additive 30kg, 2000 purpose talcum powder 70kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 1 MPa, extruding the particulate diameter is 2mm, and length is 6mm, and the particle of extruding is dried down at 130 ℃ and obtained product in 1 hour.
Embodiment 6
Water intaking 95kg, polyvinyl acetate (PVA) 5kg mixes, get mixed additive 25kg, 500 purpose talcum powder 75kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 1.5 MPas, and extruding the particulate diameter is 4mm, length is 12mm, and the particle of extruding is dried down at 160 ℃ and obtained product in 1.5 hours.
Embodiment 7
Water intaking 85.5kg, ethanol 5kg, pimelinketone 4.5kg, polymethyl acrylate 5kg mixes, and gets mixed additive 15kg, 4000 purpose talcum powder 85kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, and extruding the particulate diameter is 2mm, length is 8mm, and the particle of extruding is dried down at 170 ℃ and obtained product in 0.5 hour.
Embodiment 8
Water intaking 81.9kg, propyl alcohol 5kg, acetone 4.1kg, polyethyl acrylate 9kg mixes, and other is with embodiment 7.
Embodiment 9
Water intaking 81.9kg, butanols 5kg, acetone 4.1kg, butyl polyacrylate 9kg mixes, and other is with embodiment 7.
Embodiment 10
Water intaking 85.5kg, ethanol 4.5kg, sodium phosphate 6kg, KH550 are that 4kg mixes, and get mixed additive 15kg, 3000 purpose talcum powder 85kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, and extruding the particulate diameter is 2mm, length is 8mm, and the particle of extruding is dried down at 170 ℃ and obtained product in 0.5 hour.
Embodiment 11
Water intaking 85.5kg, ethanol 4.5kg, potassiumphosphate 6kg, KH560 are that 4kg mixes, other is with embodiment 10.
Embodiment 12
Water intaking 85.5kg, ethanol 4.5kg, vitriolate of tartar 6kg, KH570 are that 4kg mixes, other is with embodiment 10.
Embodiment 13
Water intaking 93.1kg, pimelinketone 4.9kg, sodium sulfate 1kg, KR-TTS are that 1kg mixes, and get mixed additive 35kg, 6000 purpose talcum powder 65kg evenly mix, combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 1 MPa, and extruding the particulate diameter is 1mm, length is 1mm, and the particle of extruding is dried down at 120 ℃ and obtained product in 0.5 hour.
Embodiment 14
Water intaking 93.1kg, pimelinketone 4.9kg, Sodium Tetraborate 1kg, KR-TTS are that 1kg mixes, other is with embodiment 13.
Embodiment 15
Water intaking 93.1kg, pimelinketone 4.9kg, potassium borate 1kg, KR-TTS are that 1kg mixes, other is with embodiment 13.
Embodiment 16
Water intaking 92kg, urethane 4kg, sec.-propyl tricarboxylic metatitanic acid fat is that 4kg mixes, get mixed additive 15kg, 800 purpose talcum powder 85kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, extruding the particulate diameter is 2mm, and length is 4mm, and the particle of extruding is dried down at 160 ℃ and obtained product in 1 hour.
Embodiment 17
Water intaking 92kg, urethane 4kg, hydramine titan-alkoxide acid esters are that 4kg mixes, other is with embodiment 16.
Embodiment 18
Water intaking 92kg, urethane 4kg, dioleoyl Diisooctyl phosphoric acid acyloxy volt isopropyl propionate is that 4kg mixes, other is with embodiment 16.
Embodiment 19
Water intaking 98kg, Sodium Tetraborate 1kg, SBW-1 is that 1kg mixes, get mixed additive 23kg, 300 purpose talcum powder 77kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, extruding the particulate diameter is 2mm, and length is 6mm, and the particle of extruding is dried down at 170 ℃ and obtained product in 1 hour.
Embodiment 20
Water intaking 98kg, Sodium Tetraborate 1kg, SB-618T are that 1kg mixes, other is with embodiment 19.
Embodiment 21
Water intaking 95kg, Sodium Tetraborate 3kg, sodium stearate is that 2kg mixes, get mixed additive 28kg, 1500 purpose talcum powder 72kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, extruding the particulate diameter is 2mm, and length is 4mm, and the particle of extruding is dried down at 140 ℃ and obtained product in 1 hour.
Embodiment 22
Water intaking 95kg, Sodium Tetraborate 3kg, potassium stearate are that 2kg mixes, other is with embodiment 21.
Embodiment 23
Water intaking 92kg, water glass 5kg, FR-3 is that 3kg mixes, get mixed additive 32kg, 8000 purpose talcum powder 68kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, extruding the particulate diameter is 2mm, and length is 4mm, and the particle of extruding is dried down at 140 ℃ and obtained product in 1 hour.
Embodiment 24
Water intaking 92kg, water glass 5kg, HY-041 are that 3kg mixes, other is with embodiment 23.
Embodiment 25
Water intaking 94kg, sodium phosphate 4kg, G-1 is that 2kg mixes, get mixed additive 15kg, 500 purpose talcum powder 85kg evenly mix, and combination treatment is crossed talcum powder put into forcing machine normal temperature and extrude, the granulation extrusion pressure is 2 MPas, extruding the particulate diameter is 2mm, and length is 4mm, and the particle of extruding is dried down at 140 ℃ and obtained product in 1 hour.
Embodiment 26
Water intaking 94kg, sodium phosphate 4kg, G-2 are that 2kg mixes, other is with embodiment 25.

Claims (9)

1. the preparation method of a carrier-free talcum powder master batch is characterized in that being made of following step: the preparation additive: thinner and adhesion agent are mixed in proportion, and wherein thinner is 90%-99%, and adhesion agent is 1%-10%; Handle talcum powder: blended additive and talcum powder are mixed, and wherein additive is 15%-35%, and talcum powder is 65%-85%; The talcum powder moulding: the talcum powder that combination treatment is crossed is put into forcing machine normal temperature and is extruded, the granulation extrusion pressure is the 1-2 MPa, extrude the particulate diameter and be controlled at 1-5mm, length-to-diameter ratio is controlled at 1-4, and the particle of extruding is dried down at 120-180 ℃ and obtained product in 0.5-1.5 hour; Above-mentioned percentage ratio is weight percentage.
2. the preparation method of a kind of carrier-free talcum powder master batch according to claim 1, it is characterized in that preparing additive: thinner, adhesion agent and surface-modifying agent are mixed in proportion, thinner is 90%-98%, adhesion agent is 1%-8%, surface-modifying agent is 1%-8%, and above-mentioned percentage ratio is weight percentage.
3. the preparation method of a kind of carrier-free talcum powder master batch according to claim 2 is characterized in that described thinner is one or both mixtures of water or water and pure and mild ketone.
4. the preparation method of a kind of carrier-free talcum powder master batch according to claim 3 is characterized in that described alcohol is ethanol, propyl alcohol or butanols; Ketone is acetone, butanone or pimelinketone.
5. the preparation method of a kind of carrier-free talcum powder master batch according to claim 3, the middle water that it is characterized in that one or both mixtures of described water and pure and mild ketone is 85%-95%, alcohol, ketone or alcohol and ketone are 5%-15%.
6. the preparation method of a kind of carrier-free talcum powder master batch according to claim 2 is characterized in that adhesion agent is phosphoric acid salt, vitriol, borate, silicate, polyacrylic ester, polyvinyl alcohol, urethane or polyvinyl acetate (PVA).
7. the preparation method of a kind of carrier-free talcum powder master batch according to claim 6 is characterized in that described phosphoric acid salt is sodium phosphate or potassiumphosphate; Vitriol is sodium sulfate or vitriolate of tartar; Borate is Sodium Tetraborate or potassium borate; Silicate is water glass or potassium silicate; Polyacrylic ester is polymethyl acrylate, polyethyl acrylate or butyl polyacrylate.
8. the preparation method of a kind of carrier-free talcum powder master batch according to claim 2 is characterized in that described surface-modifying agent comprises silicane, titanate ester, aluminium esters of gallic acid, aluminium titanium complex class, borate ester, rare earth class or stearate.
9. the preparation method of a kind of carrier-free talcum powder master batch according to claim 8 is characterized in that described silicane is KH550, KH560, KH570; Titanate ester is a sec.-propyl tricarboxylic metatitanic acid fat, hydramine titan-alkoxide acid esters, dioleoyl Diisooctyl phosphoric acid acyloxy volt isopropyl propionate; The aluminium esters of gallic acid is KR-TTS; Aluminium titanium complex class G-1, G-2; Borate ester SBW-1, SB-618T; Rare earth class is FR-3, HY-041; Stearate is a sodium stearate, potassium stearate.
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093620A (en) * 2011-01-07 2011-06-15 海城精华矿产有限公司 Preparation method of polyethylene and talcum powder compound material
CN104069774A (en) * 2014-07-21 2014-10-01 太仓市迅达路基材料有限公司 Talcum powder body micro granulation process
CN105504748A (en) * 2015-12-29 2016-04-20 常州可赛成功塑胶材料有限公司 Preparation method of PC (Poly Carbonate)/ABS (Acrylonitrile Butadiene Styrene) carrier-free highlight modified master batch
CN106032415A (en) * 2015-03-13 2016-10-19 南京法宁格节能科技有限公司 Graphite masterbatch for preparing expanded polystyrene and production process thereof
CN108359137A (en) * 2017-12-29 2018-08-03 柳州市海达新型材料科技有限公司 A kind of preparation method of low bulk modified talc powder
CN108484859A (en) * 2018-03-20 2018-09-04 泉州市安仕登鞋服有限公司 It is a kind of can self-heating polyurethane insole preparation method
CN110845804A (en) * 2019-11-22 2020-02-28 怀化东庆科技有限公司 Polyisobutylene talcum powder master batch and preparation method thereof
CN114644778A (en) * 2022-03-08 2022-06-21 天津金发新材料有限公司 Low-breakage-rate and high-hardness talcum powder master batch and preparation method and application thereof

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093620A (en) * 2011-01-07 2011-06-15 海城精华矿产有限公司 Preparation method of polyethylene and talcum powder compound material
CN102093620B (en) * 2011-01-07 2012-07-25 海城精华矿产有限公司 Preparation method of polyethylene and talcum powder compound material
CN104069774A (en) * 2014-07-21 2014-10-01 太仓市迅达路基材料有限公司 Talcum powder body micro granulation process
CN104069774B (en) * 2014-07-21 2016-01-20 太仓市迅达路基材料有限公司 The micro-prilling of talcum powder powder
CN106032415A (en) * 2015-03-13 2016-10-19 南京法宁格节能科技有限公司 Graphite masterbatch for preparing expanded polystyrene and production process thereof
CN105504748A (en) * 2015-12-29 2016-04-20 常州可赛成功塑胶材料有限公司 Preparation method of PC (Poly Carbonate)/ABS (Acrylonitrile Butadiene Styrene) carrier-free highlight modified master batch
CN108359137A (en) * 2017-12-29 2018-08-03 柳州市海达新型材料科技有限公司 A kind of preparation method of low bulk modified talc powder
CN108484859A (en) * 2018-03-20 2018-09-04 泉州市安仕登鞋服有限公司 It is a kind of can self-heating polyurethane insole preparation method
CN110845804A (en) * 2019-11-22 2020-02-28 怀化东庆科技有限公司 Polyisobutylene talcum powder master batch and preparation method thereof
CN114644778A (en) * 2022-03-08 2022-06-21 天津金发新材料有限公司 Low-breakage-rate and high-hardness talcum powder master batch and preparation method and application thereof
CN114644778B (en) * 2022-03-08 2023-12-22 天津金发新材料有限公司 Low-crushing-rate high-hardness talcum powder master batch and preparation method and application thereof

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Patentee before: Haicheng Jinghua Mineral Co., Ltd.