CN101782287A - Method for manufacturing solar energy collector - Google Patents
Method for manufacturing solar energy collector Download PDFInfo
- Publication number
- CN101782287A CN101782287A CN 201010131729 CN201010131729A CN101782287A CN 101782287 A CN101782287 A CN 101782287A CN 201010131729 CN201010131729 CN 201010131729 CN 201010131729 A CN201010131729 A CN 201010131729A CN 101782287 A CN101782287 A CN 101782287A
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- China
- Prior art keywords
- supporting seat
- holder
- horizontal plane
- jig
- fixed seats
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
Abstract
The invention discloses a method for manufacturing a solar energy collector. The solar energy collector comprises a support frame, wherein the support frame is provided with a plurality of reflection mirror modules; each of the reflection mirror modules is provided with a support base; a plurality of fixed seats are arranged on the support base; a reflection mirror is arranged on each of the fixed seats; and included angles between each of the reflection mirrors and the horizontal plane are different. The method comprises the following steps of: providing and arranging a positioning mould on the horizontal plane, wherein the positioning mould is provided with a plurality of supporting plates and inclination angles between each of the supporting plates and the horizontal plane are different; arranging the plurality of fixed seats on the positioning mould, wherein the surface of the fixed seats which is provided with the reflection mirrors is abutted against the surface of the supporting plates; the inclination angles of the supporting plates of the positioning mould are the same as the corresponding inclination angles of the corresponding fixed seats; arranging a supporting seat above the fixed seats, wherein the supporting seat is parallel to the horizontal plane and the fixed seats are in universal connection with the support base; and fixing the fixed seats and the supporting seat into a whole body.
Description
[technical field]
The invention belongs to the Application of Solar Energy field, particularly a kind of manufacture method of solar collector.
[background technology]
Solar energy heat collector is by comprising a solar collector and a receiver, this solar collector accumulates in sunshine on the one collection point, and receiver is arranged on this focus usually, so that receive the sunshine of assembling, usually this receiver is provided with heat exchange medium (as water or heat conduction wet goods) with the heat absorption sunshine, thereby change solar energy into heat energy, for application such as follow-up heat supply, generating or desalinizations.Because of the solar collector of relative other structures of Fresnel solar energy gatherer says that structure is simple relatively, manufacturing cost is lower, thereby be subjected to using widely.This kind solar collector has the polylith minute surface usually and forms, the relative horizontal plane of each minute surface (or gatherer plane) has different angles, so can make the sunshine that every minute surface will shine thereon all reflex on the receiver, but the weak point of this kind structure is all have different setting angles because of each minute surface, therefore need to be separately the different fixed structure of each minute surface configuration, and need guarantee that when mounted each fixed structure is mounted to correct position, this is unfavorable for enhancing productivity and reducing manufacturing cost undoubtedly.
[summary of the invention]
The object of the invention is to provide a kind of manufacture method of solar collector, in order to overcome the low and higher defective of manufacturing cost of existing solar collector production efficiency.
For achieving the above object, comprise a support frame by solar collector of the present invention, this support frame is provided with a plurality of magnifier module, this each magnifier module has a supporting seat, this supporting seat is provided with a plurality of holders, each holder surface is provided with a speculum, and the relative horizontal plane of each speculum has different angles, and wherein the manufacture method of this solar collector comprises the steps:
One jig is provided and is positioned on the horizontal plane, and this jig is provided with a plurality of gripper shoes, the relative horizontal plane of these a plurality of gripper shoes has different inclinations angle;
A plurality of holders are placed on the jig, and wherein this holder surface that speculum is set abuts in the gripper shoe surface, and wherein the inclination angle that the inclination angle of the gripper shoe of jig and corresponding holder are corresponding is identical;
Supporting seat is positioned over the holder top, make supporting seat parallel, and holder is connected with supporting seat with universal type with horizontal plane;
Holder and supporting seat are fixed as an integral body.
According to above-mentioned principal character, this method also is included in corresponding each holder of supporting seat and is provided with an installing hole, and in the then corresponding step that hemispherical protuberances is set of holder, this hemispherical protuberances is accommodated and is fixed in the installing hole.
According to above-mentioned principal character, this hemispherical protuberances is fixed as an integral body by the mode and the installing hole of welding.
According to above-mentioned principal character, these jig both sides are provided with back-up block, and these supporting seat two ends are fixed by this back-up block.
According to above-mentioned principal character, these supporting seat two ends are provided with bearing, and back-up block is provided with corresponding accepting hole.
Compared with prior art, the present invention is by being provided with a jig on horizontal plane, and the identical gripper shoe in inclination angle of inclination angle and corresponding holder is set on jig, by holder one surface is abutted on this gripper shoe, then supporting seat is positioned over the holder top, parallel with seasonal supporting seat with horizontal plane, then holder is welded on the supporting seat, so can be quickly and easily with a plurality of holders with default fixed angle on supporting seat, enhance productivity and reduce manufacturing cost thereby be beneficial to.
[description of drawings]
Fig. 1 is for implementing the structural representation of a kind of Fresnel solar energy heat collector of the present invention.
Fig. 2 is the schematic diagram by the magnifier module of the solar collector shown in the jig shop drawings 1.
Fig. 3 is the schematic diagram of another angle of Fig. 2.
[specific embodiment]
See also shown in Figure 1, for implementing the structural representation of a kind of Fresnel solar energy heat collector of the present invention, this solar energy heat collector 1 comprises a gatherer 10 and a receiver 11, wherein this receiver 11 is fixed in the top of gatherer 10 by structural framing 12, in order to receive the sunshine that gatherer 10 is assembled.
This gatherer 10 comprises a framework 100, and these framework 100 middle parts are provided with a retaining wall 101, group is provided with a plurality of magnifier module 102 on this framework 100 simultaneously, this magnifier module 102 comprises a supporting seat 103, this supporting seat 103 is longitudinal, and is provided with bearing 106 at its two ends, and so this magnifier module 102 is mounted on framework 100 and the retaining wall 101 by bearing 106, and can be rotated, to follow the tracks of the sun motion in season.Moreover, this supporting seat 103 is provided with a plurality of holders 104, each holder 104 1 surface is provided with speculum 105, and the other end of this holder 104 protrusion is provided with hemispherical protuberances 108, and correspondence is provided with installing hole 107 on the supporting seat 103, and this holder 104 cooperates with installing hole 107 by this hemispherical protuberances 108 and is fixed on the supporting seat 103.Because the inclination angle of each holder 104 relative horizontal plane (supporting seat 103 be arranged in parallel with horizontal plane when initial position) is different, above-mentioned embodiment cooperates the location that can realize different angles by hemispherical protuberances 108 with installing hole 107, and can make the two fix by the mode of welding, so different holders need be set, thus can simplified manufacturing technique and reduce manufacturing cost.
See also Fig. 2 and shown in Figure 3, be the schematic diagram of the magnifier module 102 by the gatherer 10 shown in the jig shop drawings 1, wherein this manufacture method comprises the steps:
One jig 2 is provided, this jig 2 is provided with a base plate 200, these base plate 200 bottom surfaces are and are horizontally disposed with to support this jig, these base plate 200 another surfaces are protruded and are provided with a plurality of brace tables 201, each brace table 201 is provided with a gripper shoe 202, and the inclination angle of the angle between this gripper shoe 202 and the base plate 200 and the speculum 105 relative horizontal planes of magnifier module 102 is identical;
A plurality of holders 104 are placed on the jig 2, and wherein this holder 104 surface that speculum 105 is set abuts in gripper shoe 202 surfaces;
Supporting seat 103 is positioned over holder 104 tops, and makes supporting seat 103 parallel, and make the hemispherical protuberances 108 of holder 104 be housed in the installing hole 107 of supporting seat 103 correspondences with horizontal plane;
In this hemispherical protuberances 108 and the mode of edge, installing hole 107 boundary holder 104 is fixed on the supporting seat 103 by welding.
In addition, for ease of this supporting seat 103 is located, these jig 2 both sides are provided with back-up block 203, and these back-up block 203 middle parts are provided with accepting hole 204, when supporting seat 103 was positioned on the holder 104, the bearing 106 at these supporting seat two ends just in time was housed in the accepting hole 204.
By said method, only need to make the jig 2 of corresponding each magnifier module 102 of a cover, just can make corresponding magnifier module 102 on a large scale, be assembled into gatherer 10 on the framework 100 thereby more corresponding magnifier module 102 is mounted on afterwards.
In above-mentioned description, this holder 104 is to realize combining of different directions by hemispherical protuberances 108 with installing hole 107 with supporting seat 103, and then make the two be fixed as an integral body by the mode of welding, and this kind mode is that structure is comparatively simple concrete enforcement, cost is lower.Certainly, this holder 104 also can adopt other universal type to be connected with supporting seat 103, as connected mode of universal joint or ball-joint etc.
Compared with prior art, the present invention is by being provided with an installing hole 107 at supporting seat 103 corresponding each holder 104, the then corresponding hemispherical protuberances 108 of holder 104, so with the cooperation of installing hole 107 holder 104 is fixed as different angles by hemispherical protuberances 108, thereby a plurality of different holders 104 need be set, and during fabrication, by a jig 2 is set, and the identical gripper shoe 202 in inclination angle of inclination angle and corresponding holder 104 is set on jig 2, by holder 104 1 surfaces are abutted in this gripper shoe 202, then supporting seat 103 is positioned over holder 104 tops, make the hemispherical protuberances 108 of holder 104 be housed in the installing hole 107 of supporting seat 103 correspondences, and holder 104 is welded on the supporting seat 103 in this hemispherical protuberances 108 and the mode of edge, installing hole 107 boundary by welding, so can be quickly and easily with a plurality of holders 104 with default fixed angle on supporting seat 103, enhance productivity and reduce manufacturing cost thereby be beneficial to.
Claims (5)
1. the manufacture method of a solar collector, this solar collector comprises a support frame, this support frame is provided with a plurality of magnifier module, this each magnifier module has a supporting seat, this supporting seat is provided with a plurality of holders, each holder surface is provided with a speculum, and the relative horizontal plane of each speculum has different angles, it is characterized in that this method comprises the steps:
One jig is provided and is positioned on the horizontal plane, and this jig is provided with a plurality of gripper shoes, the relative horizontal plane of these a plurality of gripper shoes has different inclinations angle;
A plurality of holders are placed on the jig, and wherein this holder surface that speculum is set abuts in the gripper shoe surface, and wherein the inclination angle that the inclination angle of the gripper shoe of jig and corresponding holder are corresponding is identical;
Supporting seat is positioned over the holder top, make supporting seat parallel, and holder is connected with supporting seat with universal type with horizontal plane;
Holder and supporting seat are fixed as an integral body.
2. the manufacture method of solar collector as claimed in claim 1, it is characterized in that: this method also is included in corresponding each holder of supporting seat and is provided with an installing hole, and in the then corresponding step that hemispherical protuberances is set of holder, this hemispherical protuberances is accommodated and is fixed in the installing hole.
3. the manufacture method of solar collector as claimed in claim 2 is characterized in that: this hemispherical protuberances is fixed as an integral body by the mode and the installing hole of welding.
4. as the manufacture method of claim 2 or 3 described solar collectors, it is characterized in that: these jig both sides are provided with back-up block, and these supporting seat two ends are fixed by this back-up block.
5. the manufacture method of solar collector as claimed in claim 4, it is characterized in that: these supporting seat two ends are provided with bearing, and back-up block is provided with corresponding accepting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101317294A CN101782287B (en) | 2010-03-24 | 2010-03-24 | Method for manufacturing solar energy collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101317294A CN101782287B (en) | 2010-03-24 | 2010-03-24 | Method for manufacturing solar energy collector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101782287A true CN101782287A (en) | 2010-07-21 |
| CN101782287B CN101782287B (en) | 2011-07-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101317294A Expired - Fee Related CN101782287B (en) | 2010-03-24 | 2010-03-24 | Method for manufacturing solar energy collector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101782287B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102563923A (en) * | 2010-12-17 | 2012-07-11 | 益科博能源科技（上海）有限公司 | Solar heat collecting system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4222368A (en) * | 1977-12-22 | 1980-09-16 | General Extrusions, Inc. | Solar energy collection apparatus and system |
| CN1856683A (en) * | 2004-01-22 | 2006-11-01 | 欧洲原子能研究组织 | Evacuable flat panel solar collector |
| CN101122667A (en) * | 2007-08-14 | 2008-02-13 | 北京实力源科技开发有限责任公司 | Solar energy light gathering device and method |
| EP1903155A1 (en) * | 2006-09-22 | 2008-03-26 | Gossamer Space Frames | Space frames and connection node arrangement for them |
| CN101344327A (en) * | 2008-08-18 | 2009-01-14 | 段春玉 | Solar energy collection, conversion and utilization device |
| CN101614448A (en) * | 2009-07-17 | 2009-12-30 | 深圳市中科力函热声技术工程研究中心有限公司 | Solar thermal collector mirror unit and preparation method thereof |
| CN101660845A (en) * | 2009-09-07 | 2010-03-03 | 东南大学 | Secondary reflection light gathering and heat collecting device with compound curved surface |
-
2010
- 2010-03-24 CN CN2010101317294A patent/CN101782287B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4222368A (en) * | 1977-12-22 | 1980-09-16 | General Extrusions, Inc. | Solar energy collection apparatus and system |
| CN1856683A (en) * | 2004-01-22 | 2006-11-01 | 欧洲原子能研究组织 | Evacuable flat panel solar collector |
| EP1903155A1 (en) * | 2006-09-22 | 2008-03-26 | Gossamer Space Frames | Space frames and connection node arrangement for them |
| CN101122667A (en) * | 2007-08-14 | 2008-02-13 | 北京实力源科技开发有限责任公司 | Solar energy light gathering device and method |
| CN101344327A (en) * | 2008-08-18 | 2009-01-14 | 段春玉 | Solar energy collection, conversion and utilization device |
| CN101614448A (en) * | 2009-07-17 | 2009-12-30 | 深圳市中科力函热声技术工程研究中心有限公司 | Solar thermal collector mirror unit and preparation method thereof |
| CN101660845A (en) * | 2009-09-07 | 2010-03-03 | 东南大学 | Secondary reflection light gathering and heat collecting device with compound curved surface |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102563923A (en) * | 2010-12-17 | 2012-07-11 | 益科博能源科技（上海）有限公司 | Solar heat collecting system |
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| CN101782287B (en) | 2011-07-20 |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20110720 Termination date: 20190324 |