CN101777460A - Electromagnetic relay with high magnetic efficiency and less foreign substance pollution - Google Patents
Electromagnetic relay with high magnetic efficiency and less foreign substance pollution Download PDFInfo
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- CN101777460A CN101777460A CN 201010123791 CN201010123791A CN101777460A CN 101777460 A CN101777460 A CN 101777460A CN 201010123791 CN201010123791 CN 201010123791 CN 201010123791 A CN201010123791 A CN 201010123791A CN 101777460 A CN101777460 A CN 101777460A
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Abstract
The invention discloses an electromagnetic relay with high magnetic efficiency and less foreign substance pollution, comprising a base, a magnetic circuit part, a contact part and a pushing card. The magnetic circuit part comprises a reel, an enamelled wire, a U-shaped iron core, an armature and a pressure spring, wherein the middle part of the U-shaped iron core is embedded in the reel; the enameled wire is wound outside the reel containing the U-shaped iron core; a clamping stage is arranged on one end of the armature; an elastic clamp tongue is arranged in the middle of the pressure spring; fins are arranged at the two sides of the pressure spring; the pressure spring is arranged on the base through the fins at two sides; the clamp tongue of the pressure spring is elastically propped against at the clamping stage of the armature to ensure that one end of the armature can be closely attached to the edge of the polar surface of the iron core. After the structure is adopted, on the one hand, the armature and the polar surface of the iron core can be completely attached to achieve the aim of improving the positioning accuracy and the magnetic efficiency of the armature, on the other hand, foreign substance pollution can be reduced, and the cleanness of the contact surface of the relay can be ensured to achieve the aim of improving the product reliability.
Description
Technical field
The present invention relates to a kind of electromagnetic relay, particularly relate to the electromagnetic relay of a kind of high magnetic efficiency, less foreign substance pollution.
Background technology
Current, along with the raising of living standards of the people, the application of household electrical appliance such as colour TV, air-conditioning, refrigerator, washing machine, water heater, soy bean milk making machine is more prevalent, and the trend of progressively promoting to zones such as samll cities and towns and rural areas is arranged; At developed countries such as North America, West Europe, except above-mentioned general household electrical appliance, high-grade household electrical appliance such as automatic dish-washing machine, electric heat mat, electronic masseur have also stepped into common family substantially.
Electromagnetic relay is as the basic controlling assembly of household electrical appliance, its market application also constantly enlarges along with the continual renovation of various household electrical appliance, the new demand that client proposes also constantly increases along with the expansion of application, relatively more typically requires to have: miniaturization, low-power consumption, low cost, highly reliable, high capacity or the like.Particularly how to reduce foreign substance pollution, guarantee the cleanliness factor on relay contact surface, some problems such as raising reliability of products are relay manufacturing merchant's difficult points always.
A kind of electromagnetic relay of prior art (is seen the patent No.: 200410048462.7), one end of its armature is directly spacing near the iron core pole-face by base, the other end forms free end and cooperates with push card, and the other end of its push card is established two projectioies and cooperated with free-ended two circular holes of corresponding moving spring.Drawbacks such as this design on the one hand, owing to adopt the spacing mobilizable armature of stiff base, makes armature and iron core pole-face not to fit fully, causes the positioning accuracy of armature poor, and magnetic efficiency is low; On the other hand, because mobilizable armature is directly contacted with the base that is injection molded into plastic material, make in the armature activity easily and to consider to be worth doing, caused the drawback of pollution contact, thereby reduced reliability of products with the base plastics that rub out.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, the electromagnetic relay of a kind of high magnetic efficiency, less foreign substance pollution is provided, by to can be with near the improvement of the structure of the limiting position of armature iron core pole-face, on the one hand, make armature and iron core pole-face to fit fully, to reach the positioning accuracy that improves armature and the purpose of magnetic efficiency; On the other hand, can reduce foreign substance pollution, guarantee the cleanliness factor on relay contact surface, to reach the purpose that improves product reliability.
The technical solution adopted for the present invention to solve the technical problems is: the electromagnetic relay of a kind of high magnetic efficiency, less foreign substance pollution comprises base, magnetic circuit part, contact portion and push card; This magnetic circuit partly comprises drum stand, enamelled wire, U sections core, armature and stage clip; The mid portion of U sections core is embedded in the drum stand, and enamelled wire is wrapped in outside the drum stand that contains U sections core; One end of this armature is provided with Ka Tai; The centre of this stage clip is provided with the flexible tongue that compresses, and the both sides of stage clip are provided with fin; This stage clip is installed on the base by the fin of both sides, and the Ka Tai that tongue elasticity is pressed on armature of compressing of this stage clip sentences an end of armature can be close on the edge of a knife of iron core pole-face.
Have at least one to be provided with the chucking projection in two fins of described stage clip, be provided with the stage clip slot that is used to install stage clip on base, stage clip is opened in the stage clip slot that withstands on base by the chucking projection of fin and is fixed on the base.
The described tongue that compresses is that the middle part of stage clip constitutes to end formed silver after set out two groovings, this silver near a skew back of armature to folding so that it has elasticity.
Have at least the afterbody of a fin to form kink in two fins of described stage clip to armature one lateral buckling, this kink every the armature one end end that is being provided with Ka Tai along between face and the base.
The afterbody of the fin of described stage clip forms kink to the bending of 90 ° of armature one sides, this kink every the armature one end end that is being provided with Ka Tai along between face and the base.
Described drum stand is made of the extension of base.
The electromagnetic relay of a kind of high magnetic efficiency of the present invention, less foreign substance pollution is to be fixedly movable spring assembly, quiet spring assembly and stage clip of carrier with the base, and this base is provided with the extension that is used for twining enamelled wire and promptly is equivalent to drum stand; And the extension that movable spring assembly, quiet spring assembly and stage clip are mounted to base is on the position of almost parallel; Iron core adopts U type structure, and this U sections core is embedded in the extension of base, and the pole-face at iron core two ends is all towards the direction that movable spring assembly, quiet spring assembly are installed; Enamelled wire is directly to be wrapped on the extension of the base that iron core is housed; Armature is overlayed on the edge of a knife of iron core one end pole-face by the stage clip that is fixed in base; Establish in the centre of stage clip and to compress tongue, end at armature is established Ka Tai, the Ka Tai of tongue by armature that compress of stage clip is pressed in an end of armature on the edge of a knife of iron core pole-face, the other end that makes armature is that free end is when rotating around armature one end of establishing Ka Tai, the edge of a knife that can not break away from the iron core pole-face if the elasticity of the armature of Ka Tai one end pressurized spring pressing tongue in rotation process compresses all the time, promptly can rotate and can not break away from the magnetic efficiency height; The both sides of stage clip form two fins, have at least one to be provided with the chucking projection in two fins, and like this, when packing stage clip into base, the chucking projection in the fin matches with the stage clip slot of base, makes stage clip tighten and to be fixed on the base; The afterbody of the fin of stage clip both sides is bended, promptly form kink to armature one lateral buckling, this kink just be in be provided with Ka Tai armature one end end along between face and the base, play buffer action, be equivalent to be provided with isolating bar, isolated the metal armature afterbody and contacted with the direct of plastic feet, the plastics bits that effectively prevent to rub out etc. pollute foreign matter.The other end of armature is that free end then cooperates with an end of push card, the push card other end then matches with movable spring assembly, like this, the activity of armature can be passed to movable spring assembly by push card, contact between the contact of realizing movable spring assembly and the contact of quiet spring assembly or separate promptly realizes the connection of relay contact and the switching function of branch deenergizing.
The invention has the beneficial effects as follows that owing to adopted in the centre of stage clip and be provided with the flexible tongue that compresses, the both sides of stage clip are provided with fin, be provided with Ka Tai at an end of armature; This stage clip is installed on the base by the fin of both sides, this stage clip compress tongue then the elasticity Ka Tai that is pressed on armature sentence an end that makes armature and can be close on the edge of a knife of iron core pole-face; And have at least one to be provided with the chucking projection in two fins of stage clip, stage clip is opened in the stage clip slot that withstands on base by the chucking projection of fin stage clip can firmly be installed on the base; This structure is when armature rotates, and the elasticity of establishing the armature one end pressurized spring pressing tongue of Ka Tai compresses the edge of a knife that can not break away from the iron core pole-face all the time, can improve the positioning accuracy and the magnetic efficiency of armature.Owing to the afterbody with two fins of stage clip is designed to form kink to armature one lateral buckling, and this kink every the armature one end end that is being provided with Ka Tai along between face and the base; This structure can contact with the direct of plastic feet by isolating metal armature afterbody, and the plastics bits that prevent from effectively to rub out etc. pollute foreign matter, has guaranteed the cleanliness factor on relay contact surface, has improved reliability of products.
Below in conjunction with drawings and Examples the present invention is described in further detail; But the electromagnetic relay of a kind of high magnetic efficiency of the present invention, less foreign substance pollution is not limited to embodiment.
Description of drawings
Fig. 1 is a STRUCTURE DECOMPOSITION schematic diagram of the present invention;
Fig. 2 structural representation of the present invention;
Fig. 3 is the structural representation of stage clip of the present invention;
Fig. 4 is the structural representation of armature of the present invention;
Fig. 5 is the structural representation of armature of the present invention (rollover states);
Fig. 6 is the structural representation of movable spring assembly of the present invention;
Fig. 7 is the structural representation of push card of the present invention;
Fig. 8 is the structural representation of push card of the present invention (rollover states);
Among the figure, 1: base; 1.1: the extension of base; 1.2: the stage clip slot; 2: moving spring; 2.1: the type that colludes in the moving spring free end outside; 2.2: the overhead kick of moving spring free end inboard; 3: quiet spring; 4: stage clip; 4.0: the fin of stage clip; 4.1: stage clip compress tongue; 4.2: the kink of fin; 4.3: the chucking projection of fin; 5: iron core; 5.1: the iron core pole-face edge of a knife; 6: armature; 6.1: the Ka Tai of armature; 6.2: the armature detent; 7: push card; 7.1: the degree of lip-rounding structure of push card; 7.2: the leg shape structure of push card; 7.3: the pin shape structure of push card; 7.2.1: the positioning convex of push card; 8: enamelled wire; 9: the contact; 10: shell.
Embodiment
Embodiment, shown in accompanying drawing, the electromagnetic relay of a kind of high magnetic efficiency of the present invention, less foreign substance pollution comprises base 1, magnetic circuit part, contact portion, push card 7 and shell 10; This magnetic circuit partly comprises enamelled wire 8, U sections core 5, armature 6 and stage clip 4; The extension 1.1 of this base is configured to twine the drum stand of enamelled wire 8; This contact portion comprises movable spring assembly and quiet spring assembly; Movable spring assembly is made up of moving spring 2, contact 9 and moving spring pin; Quiet spring assembly is made up of quiet spring 2, contact 9 and quiet spring pin; Movable spring assembly, quiet spring assembly and stage clip 4 are contained in respectively on the base 1; Push card 7 is connected between the moving spring 2 and armature 6 of movable spring assembly; One end of this armature 6 is provided with card platform 6.1; The centre of this stage clip 4 is provided with the flexible tongue 4.1 that compresses, and the both sides of stage clip are provided with fin 4.0; This stage clip 4 is installed on the base 1 by the fin 4.0 of both sides, and the card platform 6.1 that tongue 4.1 elasticity are pressed on armature of compressing of this stage clip is sentenced on the edge of a knife 5.1 that an end that makes armature can be close to the iron core pole-face.Certainly, drum stand also can be can't help the extension of base and be constituted, but is fixed on the independent structure on the base.
Wherein:
The described tongue 4.1 of compressing constitutes to end formed silver after set out two groovings for the middle part of stage clip 4, this silver near a skew back of armature 6 to folding so that it has elasticity;
Be equipped with chucking projection 4.3 in two fins 4.0 of described stage clip, certainly, also can be to be provided with chucking projection 4.3 in the fin 4.0 therein, be provided with the stage clip slot 1.2 that is used to install stage clip 4 on base 1, the chucking projection 4.3 of stage clip 4 by fin withstands in the stage clip slot 1.2 of base and is fixed on the base 1;
The afterbody of two fins 4.0 of described stage clip forms kink 4.2 to armature one lateral buckling, this kink 4.2 every the armature 6 one end ends that are being provided with Ka Tai along between face and the base 1; Certainly, best scheme is that the afterbody of two fins is formed kink 4.2 to 90 ° of bendings of armature one side, this kink 4.2 every the armature 6 one end ends that are being provided with Ka Tai along between face and the base 1.
In an embodiment of the present invention, the free end of moving spring 2 outside is designed to collude type structure 2.1, and the inboard is designed to overhead kick type structure 2.2, and push card 7 is designed to humanoid structure, and an end is established degree of lip-rounding structure 7.1 and cooperated with the free end of moving spring 2.Push card 7 is movable between hook-shaped 2.1 and reverse-hook shape 2.2 of described moving spring, and push card 7 is slick and sly contact with contacting of moving spring 2, can reduce between push card 7 and the moving spring 2 and pollute because of fricative plastics bits.
In an embodiment of the present invention, two grooves 6.1 have been established at the free end of armature 6; The other end of push card 7 is designed to leg shape structure 7.2, is provided with positioning convex 7.2.1 in the inboard of two leg shape structures 7.2; By opening two leg shape structures 7.2 of push card, can be easily the positioning convex 7.2.1 of above-mentioned push card be assembled in two grooves 6.1 of described armature; Thereby push card 7 and 6 free-ended cooperations of armature have been realized; End in two leg shape structures 7.2 of push card also is respectively equipped with pin shape structure 7.3, and the bipod shape structure 7.3 of push card is engaged in the cavity of extension 1.1 of base.Like this, the activity of armature 6 just can by coupled push card 7 pass to link to each other with the push card other end moving spring, thereby realize the connection and the disjunction function of relay contact 9.
The electromagnetic relay of a kind of high magnetic efficiency of the present invention, less foreign substance pollution is to be fixedly movable spring assembly, quiet spring assembly and stage clip 4 of carrier with base 1, and this base 1 is provided with the extension 11 that is used for twining enamelled wire and promptly is equivalent to drum stand; And the extension 11 that movable spring assembly, quiet spring assembly and stage clip 4 are mounted to base is on the position of almost parallel; Iron core 5 adopts U type structure, and this U sections core 5 is embedded in the extension 11 of base, and the pole-face at iron core 5 two ends is all towards the direction that movable spring assembly, quiet spring assembly are installed; Enamelled wire 8 is directly to be wrapped on the extension 1.1 of the base that iron core is housed; Armature 6 is overlayed on the edge of a knife 5.1 of iron core 5 one end pole-faces by the stage clip 4 that is fixed in base; Establish in the centre of stage clip and to compress tongue 4.1, end at armature is established card platform 6.1, the card platform 6.1 of tongue 4.1 by armature that compress of stage clip is pressed in an end of armature on the edge of a knife 5.1 of iron core pole-face, the other end that makes armature is that free end is when rotating around armature one end of establishing Ka Tai, the edge of a knife 5.1 that can not break away from the iron core pole-face in rotation process if the elasticity that the armature of Ka Tai 6 one ends are subjected to stage clip 4 to compress tongue 4.1 compresses all the time, promptly can rotate and can not break away from the magnetic efficiency height; The both sides of stage clip 4 form two fins 4.0, all there is one to be provided with chucking projection 4.3 in two fins 4.0, like this, when packing stage clip 4 into base 1, chucking in fin projection 4.3 matches with the stage clip slot 1.2 of base, makes stage clip 4 can tighten and be fixed on the base 1; The afterbody of the fin 4.0 of stage clip both sides is bended, promptly form kink 4.2 to armature one lateral buckling, this kink 4.2 just be in be provided with Ka Tai armature one end end along between face and the base 1, play buffer action, be equivalent to be provided with isolating bar, isolated metal armature 6 afterbodys and contacted with the direct of plastic feet 1, the plastics bits that effectively prevent to rub out etc. pollute foreign matter.The other end of armature 6 is that free end then cooperates with an end of push card, push card 7 other ends then match with the moving spring 2 of movable spring assembly, like this, the activity of armature 6 can be passed to the moving spring 2 of movable spring assembly by push card 7, contact between the contact 9 of realizing movable spring assembly and the contact 9 of quiet spring assembly or separate promptly realizes the connection of relay contact and the switching function of branch deenergizing.
The foregoing description only is used for further specifying the electromagnetic relay of a kind of high magnetic efficiency of the present invention, less foreign substance pollution; but the present invention is not limited to embodiment; every foundation technical spirit of the present invention all falls in the protection range of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (6)
1. the electromagnetic relay of a high magnetic efficiency, less foreign substance pollution comprises base, magnetic circuit part, contact portion and push card; This magnetic circuit partly comprises drum stand, enamelled wire, U sections core, armature and stage clip; The mid portion of U sections core is embedded in the drum stand, and enamelled wire is wrapped in outside the drum stand that contains U sections core; It is characterized in that: an end of this armature is provided with Ka Tai; The centre of this stage clip is provided with the flexible tongue that compresses, and the both sides of stage clip are provided with fin; This stage clip is installed on the base by the fin of both sides, and the Ka Tai that tongue elasticity is pressed on armature of compressing of this stage clip sentences an end of armature can be close on the edge of a knife of iron core pole-face.
2. electromagnetic relay according to claim 1, it is characterized in that: have at least one to be provided with the chucking projection in two fins of described stage clip, be provided with the stage clip slot that is used to install stage clip on base, stage clip is opened in the stage clip slot that withstands on base by the chucking projection of fin and is fixed on the base.
3. electromagnetic relay according to claim 1 is characterized in that: the described tongue that compresses is that the middle part of stage clip constitutes to end formed silver after set out two groovings, this silver near a skew back of armature to folding so that it has elasticity.
4. according to claim 2 or 3 described electromagnetic relays, it is characterized in that: have at least the afterbody of a fin to form kink in two fins of described stage clip to armature one lateral buckling, this kink every the armature one end end that is being provided with Ka Tai along between face and the base.
5. electromagnetic relay according to claim 4 is characterized in that: the afterbody of the fin of described stage clip forms kink to the bending of 90 ° of armature one sides, this kink every the armature one end end that is being provided with Ka Tai along between face and the base.
6. electromagnetic relay according to claim 1 is characterized in that: described drum stand is made of the extension of base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101237919A CN101777460B (en) | 2010-03-12 | 2010-03-12 | Electromagnetic relay with high magnetic efficiency and less foreign substance pollution |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101237919A CN101777460B (en) | 2010-03-12 | 2010-03-12 | Electromagnetic relay with high magnetic efficiency and less foreign substance pollution |
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| Publication Number | Publication Date |
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| CN101777460A true CN101777460A (en) | 2010-07-14 |
| CN101777460B CN101777460B (en) | 2012-08-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101237919A Active CN101777460B (en) | 2010-03-12 | 2010-03-12 | Electromagnetic relay with high magnetic efficiency and less foreign substance pollution |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024524A (en) * | 2016-06-02 | 2016-10-12 | 厦门宏发信号电子有限公司 | Beating type electromagnetic relay pressure spring |
| CN108766839A (en) * | 2018-08-03 | 2018-11-06 | 浙江凡华电子有限公司 | A kind of electromagnetic relay armature rotational structure |
| EP3836170A1 (en) * | 2019-12-11 | 2021-06-16 | Tyco Electronics Austria GmbH | Spring assembly for biasing an armature of a switching device, and switching device comprising such spring assembly |
| WO2022105056A1 (en) * | 2020-11-23 | 2022-05-27 | 东莞市中汇瑞德电子股份有限公司 | High capacity relay having auxiliary contact isolation mechanism |
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| CN201134396Y (en) * | 2007-12-29 | 2008-10-15 | 厦门宏发电声有限公司 | Armature prelude mechanism of low altitude magnetic circuit of electromagnetic relay |
| CN101410924A (en) * | 2006-03-31 | 2009-04-15 | 欧姆龙株式会社 | Electromagnetic relay |
| CN201655686U (en) * | 2010-03-12 | 2010-11-24 | 厦门宏发电声股份有限公司 | Electromagnetic relay capable of improving magnetic efficiency and reducing foreign material pollution |
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| CN1677600A (en) * | 2004-04-02 | 2005-10-05 | 欧姆龙株式会社 | Electromagnetic relay |
| CN101410924A (en) * | 2006-03-31 | 2009-04-15 | 欧姆龙株式会社 | Electromagnetic relay |
| CN201134396Y (en) * | 2007-12-29 | 2008-10-15 | 厦门宏发电声有限公司 | Armature prelude mechanism of low altitude magnetic circuit of electromagnetic relay |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024524A (en) * | 2016-06-02 | 2016-10-12 | 厦门宏发信号电子有限公司 | Beating type electromagnetic relay pressure spring |
| CN106024524B (en) * | 2016-06-02 | 2018-11-09 | 厦门宏发信号电子有限公司 | A kind of compression spring of clapper-type electromagnetic relay |
| CN108766839A (en) * | 2018-08-03 | 2018-11-06 | 浙江凡华电子有限公司 | A kind of electromagnetic relay armature rotational structure |
| CN108766839B (en) * | 2018-08-03 | 2024-02-02 | 浙江凡华电子有限公司 | Armature rotating structure of electromagnetic relay |
| EP3836170A1 (en) * | 2019-12-11 | 2021-06-16 | Tyco Electronics Austria GmbH | Spring assembly for biasing an armature of a switching device, and switching device comprising such spring assembly |
| WO2021116142A1 (en) * | 2019-12-11 | 2021-06-17 | Tyco Electronics Austria Gmbh | Spring assembly for biasing an armature of a switching device, and switching device comprising such spring assembly |
| JP2023505349A (en) * | 2019-12-11 | 2023-02-08 | タイコ エレクトロニクス オーストリア ゲゼルシャフト ミット ベシュレンクテル ハウツンク | Spring assembly for biasing armature of switching device and switching device comprising such spring assembly |
| WO2022105056A1 (en) * | 2020-11-23 | 2022-05-27 | 东莞市中汇瑞德电子股份有限公司 | High capacity relay having auxiliary contact isolation mechanism |
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Effective date of registration: 20230906 Address after: No. 47 Youyi North Road, Taozhu Street, Zhuji City, Shaoxing City, Zhejiang Province, 311800 Patentee after: ZHEJIANG HONGFA WUFENG CAPACITOR CO.,LTD. Address before: 361000, No. 91-101 South South Road, Jimei Industrial Zone, Xiamen, Fujian Patentee before: Xiamen Hongfa Electroacoustic Co.,Ltd. |
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