CN101776890B - High-purity control system and method of air separation energy-saving process - Google Patents

High-purity control system and method of air separation energy-saving process Download PDF

Info

Publication number
CN101776890B
CN101776890B CN2009101555637A CN200910155563A CN101776890B CN 101776890 B CN101776890 B CN 101776890B CN 2009101555637 A CN2009101555637 A CN 2009101555637A CN 200910155563 A CN200910155563 A CN 200910155563A CN 101776890 B CN101776890 B CN 101776890B
Authority
CN
China
Prior art keywords
concentration
tower
oxygen
nitrogen
liquid phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009101555637A
Other languages
Chinese (zh)
Other versions
CN101776890A (en
Inventor
刘兴高
周叶翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang University ZJU
Original Assignee
Zhejiang University ZJU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN2009101555637A priority Critical patent/CN101776890B/en
Publication of CN101776890A publication Critical patent/CN101776890A/en
Application granted granted Critical
Publication of CN101776890B publication Critical patent/CN101776890B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention provides a high-purity control system of an air separation energy-saving process, which comprises an in-site intelligent instrument and a DCS system, wherein the in-site intelligent instrument is directly connected with an air separation tower, the DCS system comprises a storage device, a control station and a host machine, the intelligent instrument is connected with the storage device, the control station is connected with the host machine, the host machine comprises a controller used for solving a control rule and outputting operation variable values, and the controller comprises an ingredient deducing module, a model parameter self-adapting correction module and a high-purity control rule solving module. The invention also provides a high-purity control method of the air separation energy-saving process. The invention provides the high-purity control system and the method of the air separation energy-saving process, which can timely inhabit the interference, can perfectly handle the coupling problem, and have the advantages of good tracking performance, high efficiency and high precision.

Description

A kind of high-purity control system of air-separating energy-saving process and method
Technical field
The present invention relates to the controlling Design field of air-separating energy-saving process, especially, relate to the high-purity control system design and the method for air-separating energy-saving process
Background technology
Be that air is separated empty the branch, obtains the important industry of national economy of high-purity industrial gasses such as oxygen, nitrogen, argon, and its product is widely used in various industrial circles such as oil, chemical industry, metallurgy, electronics, the energy, Aero-Space, food and drink, health care.And huge energy consumption is empty industry-specific bottleneck problem always.
Countries in the world are having dropped into lot of manpower and material resources aspect the energy-conservation research of air separation process, and at the process model building of air separation process, big quantity research has been made in aspects such as advanced control.Since the empty strong nonlinearity that divides distillation process, Complex Dynamic such as coupling, traditional PID controller control, inner membrance control etc. can not meet the demands, and especially in high-purity control field, these controlling schemes are difficult in time follow the tracks of set point change.Though and improved the control effect to a certain extent based on the PREDICTIVE CONTROL scheme of approximately linear model since the approximately linear model can only efficient operation near steady operation point, when the system fluctuation amplitude is bigger, then obviously decline appears in the control system effect.
Summary of the invention
Can not in time suppress to disturb, can not handle preferably coupled problem, tracking performance is poor, efficient is low, precision is low deficiency for what overcome existing empty control system of dividing distillation process, the present invention provides a kind of high-purity control system and method that can in time suppress to disturb, handle preferably coupled problem, tracking performance is good, efficient is high, precision is high air-separating energy-saving process.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of high-purity control system of air-separating energy-saving process; Comprise and direct-connected field intelligent instrument of air separation column and DCS system; Said DCS system comprises memory storage, control station and host computer; Wherein intelligence instrument is connected with memory storage, control station and host computer, and said host computer comprises that said controller comprises in order to find the solution high-purity control law and to export the controller of control variable value:
The component inference module, in order to the detected temperature of intelligence instrument that basis is obtained, pressure data is calculated the concentration of component at each column plate place of tower on the air separation column, and calculating formula is (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant;
Model parameter adaptively correcting module, in order to the concentration of component data that adopt the component inference module to calculate, the liquid phase component concentration distribution functions of online fitting nitrogen and oxygen, and fitting parameter stored in the middle of the historical data base, suc as formula (3) (4) (5) (6)
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering,
Figure G2009101555637D00025
Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, k N, X Min, 0, X Max, 0, k 0, β N, β 0Be fitting parameter, S N, S 0Be the position of air separation column concentration of component distribution curve, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation;
High-purity control rate is found the solution module, and in order to the liquid phase component concentration data according to current nitrogen and oxygen, pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter is regulated X according to plant characteristic 1, N(i) X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and rectifying section pressure.
As preferred a kind of scheme: described host computer also comprises human-computer interface module, is used to set sampling period T, the control law parameter K 1, K 2, K 3, K 4Liquid phase light constituent concentration set point X with nitrogen oxygen at the bottom of the last Tata head tower 1, N *, X N, O *, and the curve of output of display controller and controlled variable are the recording curve of liquid phase light constituent concentration at the bottom of the cat head tower.
Further, said intelligence instrument is connected with said data-interface, and said data-interface is connected with data bus, and said host computer, memory storage and control station all are connected with data bus.
A kind of high-purity control method of air-separating energy-saving process, described high-purity control method may further comprise the steps:
1) confirm sampling period T, and with the T value, nitrogen and oxygen is with respect to the relative volatility α of argon N, α O, Anthony constant a N, b N, c N, a O, b O, c OBe kept in the middle of the historical data base;
2) set the control law parameter K 1, K 2, K 3, K 4Liquid phase light constituent concentration set point X with nitrogen oxygen at the bottom of the last Tata head tower 1, N *, X N, O *
3) detect tower pressure P (k) in the k sampling instant, each column plate temperature T i(k), calculate the concentration of component value of liquid nitrogen liquid oxygen, calculating formula is suc as formula (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant;
And liquid phase stream value at the bottom of detection k sampling instant overhead gas phase flow rate and the tower, with tower pressure data on the air separation column, each column plate temperature data, the measured value of concentration of component store in the middle of the historical data base of observer system together;
4) adopt the concentration of component data that step 3) calculates in the historical data base, online fitting pattern function, and fitting parameter stored in the middle of the historical data base, fitting function are suc as formula (3) to formula (6):
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering,
Figure G2009101555637D00045
Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, k N, X Min, 0, X Max, 0, k 0, β N, β 0Be fitting parameter, S N, S 0Be the position of tower concentration of component distribution curve on the air separation column, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation;
5) according to the liquid phase component concentration data of current nitrogen and oxygen, pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter is regulated X according to plant characteristic 1, N(i) X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and rectifying section pressure;
6) control variable with the current time air-separating energy-saving process is the current desirable change value Δ q (k) of feed heat situation and last tower pressure, and Δ P (k) flows to the control station in the DCS system, the feed heat condition and the last tower pressure values of adjustment air-separating energy-saving process.
Further; Described historical data base is a memory storage in the DCS system, and intelligence instrument is connected with said data-interface, and said data-interface is connected with data bus; Said host computer, memory storage and control station all are connected with data bus; In the said control station, read historical data base, show the duty of air-separating energy-saving process.
Beneficial effect of the present invention mainly shows: 1, high-purity controlling schemes is based upon on the high precision nonlinear dynamic model basis, can in time suppress interference effect; 2, controlling schemes has been handled coupled problem preferably, can follow the tracks of set point change rapidly and accurately; 3, efficient is high, precision is high.
Description of drawings
Fig. 1 is the high-purity control system structural drawing of air-separating energy-saving process proposed by the invention
Fig. 2 is the schematic diagram of supervisory controller implementation method
Embodiment
Below in conjunction with accompanying drawing the present invention is further described.
Embodiment 1
With reference to Fig. 1, a kind of high-purity control system of air-separating energy-saving process, comprise with the direct-connected field intelligent instrument of air separation column 12, DCS system in memory storage 4; Control station 5 and host computer 6, wherein intelligence instrument 2, memory storage 4, control station 5 links to each other with host computer 6 successively; It is characterized in that the high-purity controller function of host computer 6 realizations; Find the solution high-purity control law, output control variable change value, described controller comprises the component inference module; Model parameter adaptively correcting module, high-purity control rate of air-separating energy-saving process is found the solution module;
Described component inference module 9 is characterized in that host computer 6 obtains intelligence instrument 2 detected temperature, and pressure data is calculated the concentration of component at each column plate place of tower on the air separation column, and calculating formula is (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant.
The concentration of component data that described model parameter adaptively correcting module 10 adopts the component inference modules to calculate, the liquid phase component concentration distribution functions of online fitting nitrogen and oxygen, and fitting parameter stored in the middle of the historical data base, suc as formula (3) (4) (5) (6)
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering, Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, k N, X Min, 0, X Max, 0, k 0, β N, β 0Be fitting parameter, S N, S 0Be the position of air separation column concentration of component distribution curve, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation.
High-purity control rate of described air-separating energy-saving process is found the solution the liquid phase component concentration data of module 11 according to current nitrogen and oxygen; Pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter is regulated X according to plant characteristic 1, N(i) X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and rectifying section pressure.
Described host computer 6 comprises human-computer interface module 12, is used to set sampling period T, the control law parameter K 1, K 2, K 3, K 4Liquid phase light constituent concentration set point X with nitrogen oxygen at the bottom of the last Tata head tower 1, N *, X N, O *, and the curve of output of display controller and controlled variable are the recording curve of liquid phase light constituent concentration at the bottom of the cat head tower;
Air separation column 1 is connected with intelligence instrument 2, and intelligence instrument 2 is connected with said data-interface 3, and said data-interface 3 is connected with data bus, and said host computer 6, memory storage 4 all are connected with data bus with control station 5.
Embodiment 2
See figures.1.and.2, a kind of high-purity control method of air-separating energy-saving process, described control method may further comprise the steps:
1) confirm sampling period T, and with the T value, nitrogen and oxygen is with respect to the relative volatility α of argon N, α O, Anthony constant a N, b N, c N, a O, b O, c OBe kept in the middle of the historical data base;
2) set the control law parameter K 1, K 2, K 3, K 4Liquid phase light constituent concentration set point X with nitrogen oxygen at the bottom of the last Tata head tower 1, N *, X N, O *
3) detect tower pressure P (k) in the k sampling instant, each column plate temperature T i(k), calculate the concentration of component value of liquid nitrogen liquid oxygen, calculating formula is suc as formula (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant.
And liquid phase stream value at the bottom of detection k sampling instant overhead gas phase flow rate and the tower, with tower pressure data on the air separation column, each column plate temperature data, the measured value of concentration of component store in the middle of the historical data base of observer system together;
4) adopt the concentration of component data that step 3) calculates in the historical data base, online fitting pattern function, and fitting parameter stored in the middle of the historical data base, fitting function are suc as formula (3) to formula (6):
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering,
Figure G2009101555637D00095
Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, k N, X Min, 0, X Max, 0, k 0, β N, β 0Be fitting parameter, S N, S 0Be the position of air separation column concentration of component distribution curve, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation.
5) according to the liquid phase component concentration data of current nitrogen and oxygen, pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter is regulated X according to plant characteristic 1, N(i) X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and rectifying section pressure;
6) control variable with the current time air-separating energy-saving process is the current desirable change value Δ q (k) of feed heat situation and last tower pressure, and Δ P (k) flows to the control station 5 in the DCS system, the feed heat condition and the last tower pressure values of adjustment air separation energy saving.
Air separation column 1 is connected with intelligence instrument 2, and intelligence instrument 2 is connected with said data-interface 3, and said data-interface 3 is connected with data bus, and said host computer 6, memory storage 4 all are connected with data bus with control station 5.
Described historical data base is a memory storage 4 in the DCS system, and described DCS system comprises data-interface 3, memory storage 4, and control station 5, wherein control station can read historical data base, shows the duty of air-separating energy-saving process.

Claims (5)

1. the high-purity control system of an air-separating energy-saving process; Comprise and direct-connected field intelligent instrument of air separation column and DCS system; Said DCS system comprises memory storage, control station and host computer; Wherein intelligence instrument is connected with memory storage, control station and host computer, it is characterized in that: said host computer comprises that said controller comprises in order to find the solution high-purity control law and to export the controller of control variable value:
The component inference module, in order to the detected temperature of intelligence instrument that basis is obtained, pressure data is calculated the concentration of component at each column plate place of tower on the air separation column, and calculating formula is (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant;
Model parameter adaptively correcting module, in order to the concentration of component data that adopt the component inference module to calculate, the liquid phase component concentration distribution functions of online fitting nitrogen and oxygen, and fitting parameter stored in the middle of the historical data base, suc as formula (3) (4) (5) (6)
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering,
Figure FSB00000618329000015
Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, K N, X Min, O, X Max, O, k O, β N, β OBe fitting parameter, S N, S OBe the position of air separation column concentration of component distribution curve, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation;
High-purity control rate is found the solution module, and in order to the liquid phase component concentration data according to current nitrogen and oxygen, pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter, regulate X according to plant characteristic 1, N(i), X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and rectifying section pressure.
2. the high-purity control system of a kind of air-separating energy-saving process as claimed in claim 1, it is characterized in that: described host computer also comprises human-computer interface module, is used to set sampling period T, the control law parameter K 1, K 2, K 3, K 4With last column overhead nitrogen vapour-liquid phase concentration setting value X 1, N *, oxygen vapour-liquid phase concentration setting value X at the bottom of the tower N, O *, and the curve of output of display controller and controlled variable are the recording curve of the liquid phase component concentration of oxygen at the bottom of the liquid phase component concentration, tower of cat head nitrogen.
3. according to claim 1 or claim 2 a kind of high-purity control system of air-separating energy-saving process; It is characterized in that: said intelligence instrument is connected with data-interface; Said data-interface is connected with data bus, and said host computer, memory storage and control station all are connected with data bus.
4. high-purity control method of realizing of the high-purity control system of an air-separating energy-saving process as claimed in claim 1, it is characterized in that: described high-purity control method may further comprise the steps:
1) confirm sampling period T, and with the T value, nitrogen and oxygen is with respect to the relative volatility α of argon N, α O, Anthony constant a N, b N, c N, a O, b O, c OBe kept in the middle of the historical data base;
2) set the control law parameter K 1, K 2, K 3, K 4With last column overhead nitrogen vapour-liquid phase concentration setting value X 1, N *, oxygen vapour-liquid phase concentration setting value X at the bottom of the tower N, O *
3) detect tower pressure P (k) in the k sampling instant, each column plate temperature T i(k), calculate the concentration of component value of liquid nitrogen liquid oxygen, calculating formula is suc as formula (1) (2):
X i , N ( k ) = P ( k ) × α N × 10 ( T i ( k ) + c N b N - a N ) - 1 α N - 1 - - - ( 1 )
X i , O ( k ) = P ( k ) × α O × 10 ( T i ( k ) + c O b O - a O ) - 1 α O - 1 - - - ( 2 )
Wherein k is current sampling instant, X I, N(k) be the liquid phase component concentration of tower i piece column plate place nitrogen on the k sampling instant air separation column, X I, O(k) be the liquid phase component concentration of tower i piece column plate place oxygen on the k sampling instant air separation column, P (k) is a tower pressure on the k sampling instant air separation column, T i(k) be the temperature at each piece column plate place of tower on the k sampling instant air separation column, α N, α OBe respectively nitrogen and oxygen relative volatility, a with respect to argon N, b N, c N, a O, b O, c OBe the Anthony constant;
And liquid phase stream value at the bottom of detection k sampling instant overhead gas phase flow rate and the tower, with tower pressure data on the air separation column, each column plate temperature data, the measured value of concentration of component store in the middle of the historical data base of observer system together;
4) adopt the concentration of component data that step 3) calculates in the historical data base, online fitting pattern function, and fitting parameter stored in the middle of the historical data base, fitting function are suc as formula (3) to formula (6):
X ^ i , N = X min , N + X max , N - X min , N 1 + e - k N ( i - S N ) - - - ( 3 )
X ^ i , O = X min , O + X max , O - X min , O 1 + e - k O ( i - S O ) - - - ( 4 )
S N=β NP 2 (5)
S O=β Oq 2 (6)
Wherein i is the column plate numbering,
Figure FSB00000618329000041
Be respectively the liquid concentration of estimating of estimating liquid concentration and oxygen of i piece column plate place nitrogen, X Min, N, X Max, N, k N, X Min, O, X Max, O, k O, β N, β OBe fitting parameter, S N, S OBe the position of tower concentration of component distribution curve on the air separation column, P is a tower pressure under the air separation column, and q is an air separation column feed heat situation;
5) according to the liquid phase component concentration data of current nitrogen and oxygen, pattern function and current time performance variable value are asked for the ideal change value of current control variable, find the solution the control law Algebraic Equation set suc as formula (7) to formula (12)
y 1 , N ( k ) = α N x 1 , N ( k ) ( α N - 1 ) x 1 , N ( k ) + 1 - - - ( 7 )
y 1 , O ( k ) = α O x 1 , O ( k ) ( α O - 1 ) x 1 , O ( k ) + 1 - - - ( 8 )
S N(k)=β N(P(k)+ΔP(k)) 2 (9)
S O(k)=β O(q(k)+Δq(k)) 2 (10)
- V 1 ( k ) y 1 , N ( k ) - L n ( k ) x n , N ( k ) + Σ i = 1 n F i ( k ) x f i , N ( k ) M ( x n , N ( k ) - x 1 , N ( k ) ) - - - ( 11 )
= K 1 ( X 1 , N * - X 1 , N ( k ) ) + K 2 Σ i = 1 k ( X 1 , N * - X 1 , N ( i ) ) T
- V 1 ( k ) y 1 , O ( k ) - L n ( k ) x n , O ( k ) + Σ i = 1 n F i ( k ) x f i , O ( k ) M ( x n , O ( k ) - x 1 , O ( k ) ) - - - ( 12 )
= K 3 ( X n , O * - X n , O ( k ) ) + K 4 Σ i = 1 k ( X n , O * - X n , O ( i ) ) T
Wherein k is current sampling instant, and subscript i is the column plate numbering, and 1 is the cat head numbering, and n is the numbering at the bottom of the tower, and subscript N, O represent nitrogen and oxygen respectively, and superscript f represents charging, F i(k) be i piece column plate feed rate, L n(k) liquid phase flow rate at the bottom of the tower, V 1(k) be respectively cat head gas phase flow rate, x N, N(k), x N, O(k) be respectively the concentration of component of liquid nitrogen liquid oxygen at the bottom of the tower, y 1, N(k), y 1, O(k) be respectively cat head vapour nitrogen vapour oxygen concentration of component, x f I, N(k), x f I, O(k) be respectively the charging liquid nitrogen concentration of component and the charging liquid oxygen concentration of component of i piece column plate, M is the column plate liquid holdup, X 1, N *, X N, O *Be respectively oxygen vapour-liquid phase concentration setting value at the bottom of column overhead nitrogen vapour-liquid phase concentration setting value and the tower, K 1, K 2, K 3, K 4For the control law parameter, regulate X according to plant characteristic 1, N(i), X N, OEngrave the liquid phase component concentration of oxygen at the bottom of liquid phase component concentration and the tower of column overhead nitrogen when (i) being respectively i, the control variable that Δ q (k), Δ P (k) are respectively the current time air-separating energy-saving process is the current desirable change value of feed heat situation and last tower pressure;
6) control variable with the current time air-separating energy-saving process is the current desirable change value Δ q (k) of feed heat situation and last tower pressure, and Δ P (k) flows to the control station in the DCS system, the feed heat condition and the last tower pressure values of adjustment air-separating energy-saving process.
5. high-purity control method as claimed in claim 4; It is characterized in that: described historical data base is a memory storage in the DCS system, and intelligence instrument is connected with data-interface, and said data-interface is connected with data bus; Said host computer, memory storage and control station all are connected with data bus; In the said control station, read historical data base, show the duty of air-separating energy-saving process.
CN2009101555637A 2009-12-17 2009-12-17 High-purity control system and method of air separation energy-saving process Expired - Fee Related CN101776890B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009101555637A CN101776890B (en) 2009-12-17 2009-12-17 High-purity control system and method of air separation energy-saving process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009101555637A CN101776890B (en) 2009-12-17 2009-12-17 High-purity control system and method of air separation energy-saving process

Publications (2)

Publication Number Publication Date
CN101776890A CN101776890A (en) 2010-07-14
CN101776890B true CN101776890B (en) 2012-01-04

Family

ID=42513370

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009101555637A Expired - Fee Related CN101776890B (en) 2009-12-17 2009-12-17 High-purity control system and method of air separation energy-saving process

Country Status (1)

Country Link
CN (1) CN101776890B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104163400B (en) * 2013-05-17 2016-03-30 宝山钢铁股份有限公司 Oxygenerator PSA carbonic acid gas self-diagnosable system
CN107918365B (en) * 2017-11-13 2019-11-26 浙江大学 A kind of internal thermally coupled air separation column online observation device based on concentration curve characteristic

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5186007A (en) * 1990-10-13 1993-02-16 Kyodo Oxygen Co., Ltd. Controlled process for xenon concentration
CN101004590A (en) * 2006-12-26 2007-07-25 浙江大学 Generalized predictable control system and method of air separating tower
CN101017050A (en) * 2007-04-06 2007-08-15 浙江大学 General model connecting system of air separation tower and method thereof
CN101073712A (en) * 2006-12-26 2007-11-21 浙江大学 Method and system for controlling high-purity rectification of rectifying tower based on generalized prediction control

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5186007A (en) * 1990-10-13 1993-02-16 Kyodo Oxygen Co., Ltd. Controlled process for xenon concentration
CN101004590A (en) * 2006-12-26 2007-07-25 浙江大学 Generalized predictable control system and method of air separating tower
CN101073712A (en) * 2006-12-26 2007-11-21 浙江大学 Method and system for controlling high-purity rectification of rectifying tower based on generalized prediction control
CN101017050A (en) * 2007-04-06 2007-08-15 浙江大学 General model connecting system of air separation tower and method thereof

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
刘兴高等.高纯内部热耦合精馏塔的非线性Wave传播特性.《仪器仪表学报》.2009,第30卷425-428. *
周叶翔等.基于内部热耦合精馏塔非线性wave模型的高纯控制.《化工学报》.2008,第59卷(第7期),1677-1680. *
闫正兵等.内部热耦合空分塔的建模与操作分析.《控制工程》.2008,第15卷(第4期),389-391. *

Also Published As

Publication number Publication date
CN101776890A (en) 2010-07-14

Similar Documents

Publication Publication Date Title
CN101901005B (en) System and method for proportional plus integral control in air separation energy saving process
CN101763037B (en) Nonlinear prediction control system and method for energy-saving air separation process
CN104587695B (en) Based on the internal thermally coupled distillation column control device of temperature wave characteristic
CN101776890B (en) High-purity control system and method of air separation energy-saving process
CN101708379B (en) System for high purity control in high-efficiency energy-saving rectifying process and method thereof
CN101788810B (en) Non-linear prediction control system and method in internal thermal coupling distillation process
CN101763081B (en) Nonlinear process observing system and method for energy-saving air separation process
CN107885080A (en) A kind of internal thermally coupled air separation column control device based on concentration curve characteristic
CN101884848B (en) Nonlinear observation system and method for temperature distribution in the air-separating energy-saving process
CN101881961B (en) Nonlinear control system and method for internal thermally coupled distillation column
CN101890247B (en) High-purity nonlinear control system and method for internal thermal coupling rectifying tower
CN101887261B (en) Self-adaptive nonlinear control system and method for internal thermally coupled distillation column
CN108710353B (en) Generalized general model control device for internal thermally coupled air separation column
CN101881962B (en) Ultra-pure nonlinear control system and method for internal thermally coupled distillation column
CN101708373B (en) High-purity nonlinear observation system and method for internal thermally coupled distillation column
CN101881964B (en) Ultra-pure adaptive nonlinear control system and method for internal thermally coupled distillation column
CN101893882B (en) System and method for nonlinear control in space division energy conservation process
CN204043126U (en) A kind of based on bionic self-optimizing central air conditioner energy-saving control device
CN104606912B (en) Based on the internal thermal coupled rectifying online observation device of temperature wave characteristic
CN201168594Y (en) Six-side top superhard material hydraulic press power adjust control system
CN101881963A (en) Non-liner control system of space-division king-tower and method
CN107844057A (en) A kind of internal thermally coupled air separation column control device for product design curve
CN101884849B (en) System and method for nonlinear concentration observation in high-purity rectification process
CN101887263B (en) Ultra-pure self-adaptive nonlinear control system and method for internal thermally coupled distillation column
CN1811647A (en) Zero-gravity flowmeter and weightlessness flow controller

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120104

Termination date: 20121217