Summary of the invention
The technical problem that the present invention solves is, a kind of jig dyeing method of textiles is provided, and uses this method that textiles is dyeed and can reduce fabric aberration end to end, and improve single cylinder dyeing efficient.
In order to solve above technical problem, the present invention provides a kind of jig dyeing method of textiles, comprising: weave cotton cloth and go up volume, reinforced dyeing, washing, drying, it is characterized in that the process of said reinforced dyeing comprises:
The bed material that will dye dissolving back adds the first reinforced cylinder; Stir behind the dilute with water; Auxiliary agent dissolving back is added the second reinforced cylinder; Stir behind the dilute with water, the high liquid level (HLL) of the compounding agent solution in the dye solution in the said first reinforced cylinder and the second reinforced cylinder is in same horizontal plane, and the solution density in said two reinforced cylinders is identical;
Solution in two reinforced cylinders is mixed the back add in the staining trough continuously, dye weaving cotton cloth.
Preferably, saidly solution in two reinforced cylinders is mixed the process that the back adds staining trough continuously be: the solution in two reinforced cylinders mixes through conveyance conduit, mixes the back and adds in the staining trough continuously.
Preferably; Said dyeing to weaving cotton cloth is specially: will weave cotton cloth and carry out first pass dyeing and second time dyeing successively; The dyeing temperature of said first pass dyeing is 30 ℃~40 ℃; The running road number of weaving cotton cloth is 2~4 roads, and the dyeing temperature of said second time dyeing is 60 ℃~70 ℃, and the running road number of weaving cotton cloth is 2~3 roads.
Preferably, the process of said washing is: weaving cotton cloth with 20 ℃~28 ℃ water washing 1~2 road after will dyeing.
Preferably, said jig dyeing method comprises also and dyes preceding preliminary treatment to weaving cotton cloth that said preliminary treatment stretches on the cloth cross direction for weaving cotton cloth.
Preferably, said jig dyeing method comprises that also said last handling process is specially with weaving cotton cloth and carry out post processing after the washing:
With weaving cotton cloth after the washing with glacial acetic acid pickling 1~2 road;
With weaving cotton cloth after the pickling with 60 ℃~65 ℃ warm water washing, 1~2 road;
With weaving cotton cloth after the warm water washing with 90 ℃~95 ℃ the liquid of soaping, 1~2 road of soaping;
Weaving cotton cloth after soaping cleaned 3~4 roads with the water with 25 ℃~30 ℃ behind 90 ℃~95 ℃ water cleaning 1~2 road.
Preferably, said glacial acetic acid concentration is 5.5kg/L~5.8kg/L.
Preferably, the concentration of soap agent is 1.8kg/L~2.2kg/L in the said liquid of soaping.
Preferably, said soap agent is the neutral soap agent.
Preferably, the temperature of said drying is 110 ℃~120 ℃.
The present invention provides a kind of jig dyeing method of textiles, and the bed material and change respectively to add behind the material with auxiliary agent and add the first reinforced cylinder and the second reinforced cylinder respectively of will dyeing stirs after the solution with water dilution with two reinforced cylinders, according to Bernoulli equation P+ ρ gh+ ρ v
2/ 2=C; P, ρ, v, h are respectively pressure, density, speed, the plumb height of fluid in the formula, and g is an acceleration of gravity, and C is a constant; Expect that the v of the solution in the cylinder when mixing is only relevant with the pressure and the concentration of fluid for two; In the unit interval, have identical flow velocity v when the solution of two material in the cylinder are mixed, the present invention makes the high liquid level (HLL) of two solution in the reinforced cylinder be in same vertical height, and the solution density in two reinforced cylinders is identical; Because the high liquid level (HLL) of the solution in two reinforced cylinders is in same horizontal plane; So two P that expect the solution fluid in the cylinder are identical on the same horizontal plane,, therefore expect that the speed v of the solution in the cylinder when mixing is also identical for two owing to solution concentration ρ in two material cylinders is also identical.According to Q=v * S; Q is a flow in the fluid units time in the formula; V is that rate of flow of fluid, S are that fluid cross-section is long-pending; So the flow when the S of the solution of two material cylinders equates to realize that constantly dye solution and compounding agent solution are mixing in the unit interval is equal, and then stablize the ratio of dyestuff and auxiliary agent in the staining trough dye liquor, reduced fabric portion's aberration end to end.Simultaneously because the variation of this jig dyeing method feed way; The amount of adding dyestuff can be broken away from the constraint of dye jigger dye vat volume; Allocate good colourant solution and compounding agent solution in advance according to amount of weaving cotton cloth and dye bath ratio; Dye to weaving cotton cloth according to the method described above, and then improved the production efficiency of dye jigger.
The specific embodiment
In order further to understand the present invention, below in conjunction with embodiment the preferred embodiment of the invention is described, describe just to further specifying feature and advantage of the present invention but should be appreciated that these, rather than to the restriction of claim of the present invention.
The embodiment of the invention discloses a kind of jig dyeing method of textiles, comprising:
A, will weave cotton cloth with method well known to those skilled in the art and to go up volume;
B, reinforced dyeing.
Be illustrated in figure 1 as feeding device structural representation of the present invention, the process of said reinforced dyeing is:
The bed material that will dye dissolving back adds the first reinforced cylinder 1; Stir behind the dilute with water; Auxiliary agent dissolving back is added the second reinforced cylinder 2; Stir behind the dilute with water, the high liquid level (HLL) of 2 compounding agent solution is in same horizontal plane in the dye solution in the said first reinforced cylinder 1 and the second reinforced cylinder, and the solution density in two reinforced cylinders is identical;
Solution in two material cylinders is mixed the back add in the dye jigger staining trough 5 continuously, dye to weaving cotton cloth, can be equipment well known to those skilled in the art for dye jigger, the present invention does not have special restriction to this.
Said dyeing bed material preferably includes: REACTIVE DYES, accelerant, levelling agent and dispersant; Said REACTIVE DYES are preferably reactive dyes with double active group, processes; The degree of fixation that the reactive dyes with double active group, processes tool is higher; Use reactive dyes with double active group, processes to dye and to reduce dyeing waste-water colourity, and then reduce pollution on the environment.
Said auxiliary agent preferably includes: color-fixing agent, accelerant, levelling agent and dispersant; Said accelerant is preferably glauber salt, and said color-fixing agent is preferably soda ash.
According to the present invention, the high liquid level (HLL) of dye solution in the said first reinforced cylinder 1 and the compounding agent solution in second dye tank 2 is in same horizontal plane, and the solution density in two reinforced cylinders is identical, according to Bernoulli equation P+ ρ gh+ ρ v
2/ 2=C, P, ρ, v, h are respectively pressure, density, speed, the plumb height of fluid in the formula, and g is an acceleration of gravity, and C is a constant, and the flow velocity of the solution in two reinforced cylinders when mixing is identical.According to Q in Q=v * S formula is flow in the fluid units time; V is that rate of flow of fluid, S are that fluid cross-section is long-pending; So can regulate dye solution and the ratio of compounding agent solution when mixing in two material cylinders through regulating S; When the S of solution in two material cylinders equates, can realize that just two solution in material cylinder flow in the unit interval when mixing equates, thereby stablize the ratio of dyestuff and auxiliary agent in the staining trough dye liquor.
According to the present invention, the high liquid level (HLL) of the compounding agent solution in the dye solution in the said first reinforced cylinder 1 and the second reinforced cylinder 2 is in same horizontal plane, and the implementation that solution density is identical in two reinforced cylinders can for:
It is a that mass ratio is provided: 1 dyeing bed material and auxiliary agent; Cross-sectional area is provided than being a: 1 the first reinforced cylinder 1 and the second reinforced cylinder 2; Wherein but a is not all a variable value according to dye species and dyeing base cloth; Use volume ratio to be a said dyeing bed material and auxiliary agent: 1 water dilutes respectively, thereby has realized that the solution density in two reinforced cylinders is identical, and the high liquid level (HLL) of solution is at same horizontal plane.
Perhaps; Amount through adjustment accelerant makes the identical in quality of dyeing bed material and auxiliary agent; Again said dyeing bed material and auxiliary agent are changed the first reinforced cylinder 1 and second that adds same model behind the material respectively cylinder 2 that feeds in raw material respectively; Be diluted to equal volume, thereby realize that solution density is identical in two reinforced cylinders, and the high liquid level (HLL) of solution is at same horizontal plane.From the consideration to production cost and flexibility, the present invention preferably adopts this kind implementation.
In addition, control the high liquid level (HLL) of two solution in the reinforced cylinder for ease at same horizontal plane, liquid level sensor can be set in two reinforced cylinders, or two reinforced cylinder inboards graduation mark be set, the present invention does not have special restriction to this.
According to the present invention; The said first reinforced cylinder 1 preferably links to each other with staining trough 5 through conveyance conduit 4 with the second reinforced cylinder 2; Said conveyance conduit 4 more preferably adopts the uniform pipeline of internal diameter, according to Q=v * S being equipped with stop valve 3 with the first reinforced cylinder 1 with the port that the second reinforced cylinder 2 is connected; This moment, S was the cross-sectional area of pipeline; Because the conveyance conduit internal diameter is even, thus the solution of two material in cylinder flow in the unit interval when mixing equate, so dyestuff and auxiliary agent can one be stablized after the mixed in the continuous adding staining trough.
According to the present invention,, preferably in the said first reinforced cylinder 1 and the second reinforced cylinder 2, agitator is set for the ease of the solution stirring in the first reinforced cylinder neutralization second reinforced cylinder is even.
The said process that dyes to weaving cotton cloth is: will weave cotton cloth and carry out first pass dyeing and second time dyeing successively; The dyeing temperature of said first pass dyeing is preferably 30 ℃~40 ℃; The running road number of weaving cotton cloth is 2~4 roads; The temperature of said second time dyeing is preferably 60 ℃~70 ℃, and the running road number of weaving cotton cloth is 2~3 roads.
After the reinforced dyeing, proceed following operation:
C, washing: weaving cotton cloth after dyeing with 20 ℃~28 ℃ water washing 1~2 road.
D, weaving cotton cloth after will washing with method well known to those skilled in the art are carried out drying, and baking temperature is preferably 110 ℃~130 ℃.
According to the present invention; In dyeing course, play fold for preventing to weave cotton cloth, before dyeing to weaving cotton cloth, need to carry out preliminary treatment to weaving cotton cloth, said preprocessing process stretches on the cloth cross direction for weaving cotton cloth; Preferably will weave cotton cloth on framing shaping machine, the cloth cover fabric width will be widened 3cm~5cm.
According to the present invention; Before dyeing to weaving cotton cloth, also comprise: intercepting is partly weaved cotton cloth with said dye liquor trial dyeing; Whether the dyeing quality of weaving cotton cloth behind the inspection trial dyeing meets standard, if meet standard, and the dyeing of can driving immediately; If the standard of not meeting needs the redistribution formula for dye liquor till trial dyeing samples met standard.
According to the present invention, have higher color fastness and gorgeous degree for making final dyeing and weaving article, also preferably include weaving cotton cloth after the washing carried out post processing, the process of said post processing is specially:
With weaving cotton cloth after the washing with glacial acetic acid pickling 1~2 road;
With weaving cotton cloth after the pickling with 60 ℃~65 ℃ warm water washing, 1~2 road;
With weaving cotton cloth after the warm water washing with 90 ℃~95 ℃ the liquid of soaping, 1~2 road of soaping;
Weaving cotton cloth after soaping cleaned with 90 ℃~95 ℃ water the water with 25 ℃~30 ℃ cleans 3~4 roads behind 2 roads.
The concentration of said glacial acetic acid is preferably 5.5kg/L~5.8kg/L; The concentration of soap agent is elected 1.8kg/L~2.2kg/L as in the said liquid of soaping; Said soap agent is preferably the neutral soap agent.
In order further to understand the present invention, jig dyeing method provided by the invention is described below in conjunction with embodiment.
Dyestuff bed material in following examples provides by Jiangsu Shenxin Dyeing Material Chemical Co., Ltd, and the auxiliary agent in following examples provides by Zhejiang Province Chuanhua Co., Ltd.
Feeding device in following examples all adopts device as shown in Figure 1; The first reinforced cylinder 1 and the second reinforced cylinder 2 are the identical material cylinder of model; Be equipped with agitator in the said first reinforced cylinder and the second reinforced cylinder, the said first reinforced cylinder links to each other with dye jigger staining trough 5 through the uniform conveyance conduit 4 of internal diameter with the second reinforced cylinder.
Embodiment 1
Specification: C40 * 40133 * 172 wide cuts of weaving cotton cloth: 272cm quantity: 21000m
The dyeing bed material of following composition and accelerant are spent the first reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 750L, open the agitator in the first reinforced cylinder, the bed material solution stirring that will dye is even;
Dyeing bed material technical recipe:
The emerald green blue 16.3Kg of HF-G
The gorgeous blue 1.45Kg of RSP
The light yellow 1Kg of SGE
Cotton levelling agent TF-210 2Kg
Chelated dispersants CM-5 1Kg
Glauber salt 13Kg
The auxiliary agent of following composition and accelerant are spent the second reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 750L, open the agitator in the second reinforced cylinder, compounding agent solution is stirred.
The auxiliary agent technical recipe:
Glauber salt 17Kg
Soda ash 15Kg
Cotton levelling agent TF-210 2Kg
Chelated dispersants CM-5 1Kg
2, will weave cotton cloth on framing shaping machine, the cloth cover fabric width will be widened 4cm, and weaving cotton cloth after stretching put into method that dye jigger knows with those skilled in the art weave cotton cloth and go up volume.
3, open the stop valve of the first reinforced cylinder and the second reinforced cylinder; Dyeing bed material solution and compounding agent solution mix the back through conveyance conduit and add in the staining trough; Dye liquor in the staining trough is warming up to 35 ℃, and the speed of a motor vehicle is made as 90m/min, running 2 roads of weaving cotton cloth; Again dye liquor in the staining trough is warming up to 65 ℃, closes the stop valve of the first reinforced cylinder and the second reinforced cylinder behind running 2 roads of weaving cotton cloth.
4, will be after step 3 dyeing weave cotton cloth with 25 ℃ water washing 2 roads;
5, weaving cotton cloth after step 4 washing carried out post processing:
Use glacial acetic acid pickling 2 roads of concentration as 5.6g/L, pickling temperature is 45 ℃;
Weaving cotton cloth after the pickling washed 1 road with 63 ℃ warm water;
Use concentration to be the neutral soap lotion SPC of 2.0g/L 2 roads of soaping weaving cotton cloth after the warm water washing, the temperature of soaping is 95 ℃;
Weaving cotton cloth after washing soaping cleans with 90 ℃ water that the water with 27 ℃ cleans 3 roads behind 2 roads;
6, will carry out drying at 120 ℃ through the debatching cropping of weaving cotton cloth after step 5 is handled.
Embodiment 2
Specification: C40 * 40133 * 172 wide cuts of weaving cotton cloth: 272cm quantity: 41508m
1, the dyeing bed material of following composition and accelerant are spent the first reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 1000L, open the agitator in the first reinforced cylinder, the bed material solution stirring that will dye is even;
Dyeing bed material technical recipe:
The red 13.5Kg of SBE
The light yellow 5.25Kg of SGE
Cotton levelling agent TF-210 2.5Kg
Chelated dispersants CM-5 1.5Kg
Glauber salt 10Kg
The auxiliary agent of following composition and accelerant are spent the second reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 1000L, open the agitator in the second reinforced cylinder, compounding agent solution is stirred.
The auxiliary agent technical recipe:
Glauber salt 11Kg
Soda ash 18Kg
Cotton levelling agent TF-210 2.5Kg
Chelated dispersants CM-5 1.5Kg
2, will weave cotton cloth on framing shaping machine, the cloth cover fabric width will be widened 5cm, and weaving cotton cloth after stretching put into method that dye jigger knows with those skilled in the art weave cotton cloth and go up volume.
3, open the stop valve of the first reinforced cylinder and the second reinforced cylinder; Dyeing bed material solution and compounding agent solution mix the back through conveyance conduit and add in the staining trough; Dye liquor in the staining trough is warming up to 38 ℃, and the speed of a motor vehicle is made as 90m/min, running 2 roads of weaving cotton cloth; Again dye liquor in the staining trough is warming up to 67 ℃, closes the stop valve of the first reinforced cylinder and the second reinforced cylinder behind running 3 roads of weaving cotton cloth;
4, will be after step 3 dyeing weave cotton cloth with 26 ℃ water washing 2 roads;
5, weaving cotton cloth after step 4 washing carried out post processing:
Use glacial acetic acid pickling 2 roads of concentration as 5.7g/L, pickling temperature is 45 ℃;
Weaving cotton cloth after the pickling washed 1 road with 65 ℃ warm water;
Use concentration to be the neutral soap lotion SPC of 2.1g/L 2 roads of soaping weaving cotton cloth after the warm water washing, the temperature of soaping is 95 ℃;
Weaving cotton cloth after soaping cleaned with 93 ℃ water the water with 30 ℃ cleans 4 roads behind 2 roads;
6, will carry out drying at 130 ℃ through the debatching cropping of weaving cotton cloth after step 5 is handled.
Embodiment 3
Specification: C60 * 60200 * (60 * 3) wide cut of weaving cotton cloth: 279cm quantity 2000m
1, the dyeing bed material of following composition and accelerant are spent the first reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 850L, open the agitator in the first reinforced cylinder, the bed material solution stirring that will dye is even;
Dyeing bed material technical recipe:
The yellow 1.14Kg of SDE
The light yellow 0.72Kg of SGE
Cotton levelling agent TF-210 2Kg
Chelated dispersants CM-5 1Kg
Glauber salt 24Kg
The auxiliary agent of following composition and accelerant are spent the second reinforced cylinder of packing into behind the ion hydration material, be diluted with water to 850L, open the agitator in the second reinforced cylinder, compounding agent solution is stirred.
The auxiliary agent technical recipe:
Glauber salt 6Kg
Soda ash 20Kg
Cotton levelling agent TF-210 2Kg
Chelated dispersants CM-5 1Kg
2, weave cotton cloth and go up volume
3, open the stop valve of the first reinforced cylinder and the second reinforced cylinder; Dyeing bed material solution and compounding agent solution mix the back through conveyance conduit and add in the staining trough; Dye liquor in the staining trough is warming up to 30 ℃, and the speed of a motor vehicle is made as 90m/min, running 2 roads of weaving cotton cloth; Again dye liquor in the staining trough is warming up to 62 ℃, closes the stop valve of the first reinforced cylinder and the second reinforced cylinder behind running 2 roads of weaving cotton cloth.
4, will be after step 3 dyeing weave cotton cloth with 22 ℃ water washing 2 roads;
5, will carry out drying at 110 ℃ through the debatching cropping of weaving cotton cloth after step 4 washing.
Embodiment 1 to 3 made dye cloth, get 6 cun wide appearance cloth from the leftover of bolt of cloth and cloth tail respectively, contrast AATCC gray scale chart, dye cloth aberration grade such as table 1 that embodiment 1 to 3 makes:
The aberration grade of dying cloth that table 1 embodiment 1 to 3 makes
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Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Aberration |
4 |
4 |
4 |
Can know by The above results; Adopt jig dyeing method provided by the invention, can stablize the ratio of dyestuff and auxiliary agent in the staining trough dye liquor, reduced the aberration of portion end to end of weaving cotton cloth; And adopt this method can make dye jigger hold the cloth amount and be promoted to 4000 meters/cylinder~5000m/cylinder, improve the production efficiency of dye jigger.
More than the jig dyeing method of textiles provided by the invention has been carried out detailed introduction.Used concrete example among this paper principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.