Background technology:
Itraconazole is an antifungal drug in triazole class, and its English name is Itraconazole.
The synthetic itraconazole of traditional method is that sulphonate, piperazine oxazolone and mineral alkali are joined the condensation that heats up in the solvent.The transformation efficiency of reaction is lower like this, and impurity is more, causes low, the unstable product quality of reaction yield.
In 200710056778.4 one Chinese patent application, in two phase solvents, realize condensation reaction with phase-transfer catalyst, earlier sulphonate is dissolved in the solvent such as toluene; Add inorganic base aqueous solution, inhibitor and quaternary ammonium salt-type phase transfer catalyst again; Add piperazine oxazolone temperature rising reflux reaction 5~20 hours then, be cooled to 40 ℃ then, divide the phase of anhydrating; Continue to be cooled to 20~30 ℃, cross and filter the itraconazole bullion.The shortcoming of this method is that the solvent amount of two-phase system is big, speed of response is slow, long reaction time, temperature required height.In addition, though the bullion yield that this method obtains is 90%, color is relatively poor.For reaching the purity more than 98% of pharmacopeia regulation, need be refining through repeatedly, cause productive rate lower.
Therefore, need set up a kind of new synthetic itraconazole method, transformation efficiency when improving sulphonate and the condensation reaction of piperazine oxazolone, and reduce side reaction, improve itraconazole bullion yield.
In addition, need to improve the process for purification of itraconazole bullion, to improve the total recovery of end product.
Summary of the invention:
One of the object of the invention is to set up a kind of new itraconazole compound method, solves that side reaction is many in the existing technology, yield is low, problems such as final product quality difference and refining difficulty.Another object of the present invention is to find a kind of easy to operate, itraconazole process for purification that yield is high.
Itraconazole compound method provided by the invention is: earlier piperazine oxazolone, oxidation inhibitor, mineral alkali were reacted 20~40 minutes at 30~60 ℃, add sulphonate then, 50~110 ℃ of reactions 0.5~3 hour, obtain the itraconazole bullion.
Said piperazine oxazolone is 2,4-dihydro-4-[4-[4-(4-hydroxy phenyl)-1-piperazinyl] phenyl]-2-(1-methyl-propyl)-]-3H-1,2, the 4-triazole-]-3-ketone.Formula as follows.
Said sulphonate be suitable-[2-(2; The 4-dichlorophenyl)-2-(1H-1,2,4-triazole-1-yl)-1; 3-dioxolane-4]-the substituted sulfonic acid ester, wherein the substituted sulfonic acid ester be selected from methanesulfonate ester, phenylbenzimidazole sulfonic acid ester, to bromophenyl sulphonate, p-methylphenyl sulphonate etc.Formula as follows, wherein R represent methylidene, phenyl, to bromophenyl or p-methylphenyl etc.The mol ratio of piperazine oxazolone and sulphonate is 1: 1.1~1.5;
Sulphonate piperazine oxazolone
Itraconazole
Said oxidation inhibitor is selected from Hydrazine Hydrate 80 and salt, mercaptoethanol or BHT, and the mol ratio of piperazine oxazolone and oxidation inhibitor is 1: 0.05~0.1;
Said mineral alkali is selected from sodium hydroxide, Pottasium Hydroxide, sodium hydride, potassium hydride KH etc., and the mol ratio of piperazine oxazolone and mineral alkali is 1: 1.3~1.8;
Can use solvents such as DMF, DMA, DMSO, HMPT in the first step reaction.After reaction finishes, can reaction solution impouring alkali aqueous solution be added organic solvent, tell organic layer after, filter, concentrate bullion.Buck is the aqueous solution of sodium hydroxide, Pottasium Hydroxide, yellow soda ash, sodium hydrogencarbonate, and concentration is 5~10%;
The present invention also provides a kind of process for purification of itraconazole bullion, with the mixed solvent recrystallization of bullion with two kinds of organic solvents, only needs can obtain qualified finished product through once refining, and easy and simple to handle, yield is high.
Employed mixed solvent such as following table:
Crude product refining is with mixed solvent title and ratio
Solvent 1: solvent 2 |
Available solvent volume ratio |
The preferred solvent volume ratio |
Toluene: ETHYLE ACETATE |
1~3∶1 |
2∶1 |
Methylene dichloride: ETHYLE ACETATE |
1∶1~5 |
1∶3 |
THF: ETHYLE ACETATE |
3~7∶1 |
5∶1 |
Methylene dichloride: ethanol |
1∶3~8 |
1∶5 |
Problems such as the present invention has solved mainly that side reaction is many in the existing technology, yield is low, final product quality difference and refining difficulty.Compared following characteristics with prior art:
1. adopt homogeneous system, thereby speed of response is accelerated greatly, temperature of reaction also reduces greatly;
2. in reaction medium, add oxidation inhibitor, effectively reduced the generation of side reaction, become easy thereby make to make with extra care;
3. set up mixed solvent to the finished product process for purification, made finished product once refining qualified, efficiently solved quality and yield two large problems.
Embodiment
The sample purity test condition
Use THEREMO BDS (4.6 * 100mm, 5 μ m) chromatographic column, (2: 8~5: 5, V: V) gradient elution, flow velocity 1.0ml/min detected wavelength 225nm, 25 ℃ of column temperatures, sample size 10 μ l with acetonitrile+27g/L tetrabutyl metabisulfite solution.
Embodiment 1
In the four-hole bottle that has stirring, inlet pipe, TM, prolong, at N
2Protection add down 10g piperazine oxazolone, 1.3g sodium hydrate solid, 0.15ml 80% Hydrazine Hydrate 80 and 80mlDMF.Stirring is warming up to 40 ℃ of reactions 40 minutes, adds the 11.6g methanesulfonates then, and heat temperature raising to 60 ℃, react 1.5 hours, and TLC monitors no piperazine oxazolone and is reaction end.
Reaction is cooled to 20 ℃, in reaction solution impouring 100ml 10% sodium hydroxide solution after finishing; Add 150ml methylene dichloride and layering in separating funnel, organic layer is washed with 100ml 10% sodium hydroxide solution, and water is washed till neutrality again; Anhydrous magnesium sulfate drying filters, and drains; Filter cake is used the 10ml eluent methylene chloride, filtrating is concentrated into dried, bullion.
Add 100ml toluene then, the intensification stirring and dissolving adds 50ml ETHYLE ACETATE, and slowly solid is separated out in cooling, yield 90%, and purity 99.2%, quality meet the European Pharmacopoeia standard.
Embodiment 2
In the four-hole bottle that has stirring, inlet pipe, TM, prolong, at N
2Protection add down 10g piperazine oxazolone, 2.5g Pottasium Hydroxide, 0.18ml mercaptoethanol and 80mlDMF.Stir, oil bath is heated to 60 ℃, and reaction is 20 minutes under this temperature, adds the 18.4g p-toluenesulfonic esters then, and heat temperature raising to 100 ℃, react 1 hour, and TLC monitors no piperazine oxazolone and is reaction end.
Reaction is cooled to 20 ℃, in reaction solution impouring 100ml 5% potassium hydroxide solution after finishing; Add 150ml methylene dichloride and layering in separating funnel, organic layer is washed with 100ml 5% potassium hydroxide solution, and water is washed till neutrality again; Anhydrous magnesium sulfate drying filters, and drains; Filter cake is used the 10ml eluent methylene chloride, filtrating is concentrated into dried, bullion.
Add the 100ml THF then, the intensification stirring and dissolving adds 20ml ETHYLE ACETATE, and slowly solid is separated out in cooling, yield 87%, and purity 99.5%, quality meet the European Pharmacopoeia standard.
Embodiment 3
In the four-hole bottle that has stirring, inlet pipe, TM, prolong, at N
2Protection add down 10g piperazine oxazolone, 1.2g 65% sodium hydride, 0.17 gram hydrazine hydrogen chloride and 80ml DMSO.Stir, oil bath is heated to 40 ℃, and reaction is 40 minutes under this temperature, adds the 13.5g p-toluenesulfonic esters then, and heat temperature raising to 60 ℃, react 1.5 hours, and TLC monitors no piperazine oxazolone and is reaction end.
Reaction is cooled to 20 ℃, in reaction solution impouring 100ml 10% sodium carbonate solution after finishing; Add 150ml methylene dichloride and layering in separating funnel, organic layer is washed with 100ml 10% sodium carbonate solution, and water is washed till neutrality again; Anhydrous magnesium sulfate drying filters, and drains; Filter cake is used the 10ml eluent methylene chloride, filtrating is concentrated into dried, bullion.
Add the 100ml THF then, the intensification stirring and dissolving adds 20ml ETHYLE ACETATE, and slowly solid is separated out in cooling, yield 89%, and purity 99.0%, quality meet the European Pharmacopoeia standard.
Embodiment 4
In the four-hole bottle that has stirring, inlet pipe, TM, prolong, at N
2Protection add down 10g piperazine oxazolone, 1.7g sodium hydride solid, 0.08 gram hydrazine hydrogen chloride and 80ml DMSO.Stir, oil bath is heated to 60 ℃, and reaction is 20 minutes under this temperature, adds the 18.4g p-toluenesulfonic esters then, and heat temperature raising to 80 ℃, react 0.5 hour, and TLC monitors no piperazine oxazolone and is reaction end.
Reaction is cooled to 20 ℃, in reaction solution impouring 100ml 5% sodium hydroxide solution after finishing; Add 150ml methylene dichloride and layering in separating funnel, organic layer is washed with 100ml 5% sodium hydroxide solution, and water is washed till neutrality again; Anhydrous magnesium sulfate drying filters, and drains; Filter cake is used the 10ml eluent methylene chloride, filtrating is concentrated into dried, bullion.
Add the 40ml methylene dichloride then, the intensification stirring and dissolving adds 120ml ETHYLE ACETATE, and slowly solid is separated out in cooling, yield 91%, and purity 99.2%, quality meet the European Pharmacopoeia standard.
Embodiment 5
In the four-hole bottle that has stirring, inlet pipe, TM, prolong, at N
2Protection add down 10g piperazine oxazolone, 1.3g sodium hydrate solid, 0.56 gram BHT and 80ml DMSO.Stir, oil bath is heated to 60 ℃, and reaction is 20 minutes under this temperature, adds the 18.4g p-toluenesulfonic esters then, and heat temperature raising to 80 ℃, react 0.5 hour, and TLC monitors no piperazine oxazolone and is reaction end.
Reaction is cooled to 20 ℃, in reaction solution impouring 100ml 10% sodium carbonate solution after finishing; Add 150ml methylene dichloride and layering in separating funnel, organic layer is washed with 100ml 10% sodium carbonate solution, and water is washed till neutrality again; Anhydrous magnesium sulfate drying filters, and drains; Filter cake is used the 10ml eluent methylene chloride, filtrating is concentrated into dried, bullion.
Add the 30ml methylene dichloride then, the intensification stirring and dissolving adds 150ml ethanol, and slowly solid is separated out in cooling, yield 88%, and purity 99.1%, quality meet the European Pharmacopoeia standard.