CN101774099A - T-shaped aluminum soldering machine - Google Patents
T-shaped aluminum soldering machine Download PDFInfo
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- CN101774099A CN101774099A CN200910309209A CN200910309209A CN101774099A CN 101774099 A CN101774099 A CN 101774099A CN 200910309209 A CN200910309209 A CN 200910309209A CN 200910309209 A CN200910309209 A CN 200910309209A CN 101774099 A CN101774099 A CN 101774099A
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Abstract
The invention relates to a T-shaped aluminum soldering machine, comprising an automatic soldering machine, wherein an upper rack is arranged on a lower rack in a connecting manner, the lower rack is horizontally provided with a workbench panel, lower platens are respectively arranged at the left and the right sides above the workbench panel, the lower part of the lower platen is connected with a first cylinder, and the first cylinder is arranged on the lower rack and is connected with a hydraulic system; and the upper rack is provided with a door frame plate which is vertical to the workbench panel and a second cylinder which is connected with the hydraulic system and an upper platen, the lower end of the upper platen is wedge-shaped, and the upper platen is close to the door frame plate and forms a wedge-shaped opening with the door frame plate at the lower end thereof. Compared with the prior art, the invention has the following technical effects: the invention has simple structure, no soldering deformation of a workpiece after automatic soldering and one-step realization of precision target, avoids using a corrective technology which is difficult to operate, lowers labor intensity, speeds up production schedule, improves production efficiency and ensures product quality.
Description
Technical field
The present invention relates to aluminium-alloy hull construction, aluminium alloy welding field, be specifically related to a kind of T type aluminum soldering machine.
Background technology
Combination T type al member is the important component of aluminium-alloy hull.Since fundamental characteristics such as the linear expansion coefficient of aluminum alloy materials is big, and the weld seam cubical contraction is big, elastic modelling quantity is little, rigidity is little, aluminothermy intensity is low, the welding of same structure, and the welding deformation of aluminium is equivalent to 2 times of steel.The control welding deformation is one of key technology in the aluminum ship hull construction.The control of T type aluminium post welding distortion, reducing even reach not have distortion, is aluminium alloy shipbuilding field, argon arc welding solder technology, realizes one of tackling key problem difficult point of precision shipbuilding.At present, the welding deformation control at T type aluminium has " the automatic fixing and welding machine of T type parts ", and it lays particular emphasis on and solves automatic feed, discharging automatically, welding automatically, but does not solve the anti-deformation control in the welding.The weldment linear deformation of its welding big (the long T type of 6m parts, maximum flexibility is about 120mm) needs operations such as employing is knocked, fire-water correcting further to correct.Perhaps, existing " T type beam bonding machine ", the linear deformation of T type beam is very little, but the angular deformation of panel still needs to correct distortion by " panel level(l)ing machine ".
Summary of the invention
The objective of the invention is to address the above problem and the welding of a kind of T of being directly used in type aluminium is provided, and the control distortion, do not need both can disposablely reach the T type aluminum soldering machine that the preface required precision is changeed in inspection declaration with correcting technology again.
For solving the problems of the technologies described above, the invention provides a kind of T type aluminum soldering machine, comprise automatic welding machine, it is characterized in that also comprising: upper spider is mounted on the lower bearing bracket, horizontal installment work deck plate on the described lower bearing bracket, the difference level is installed lower platen about described worktable panel top, and described lower platen bottom connects first oil cylinder, and described first oil cylinder is installed on the described lower bearing bracket and connects hydraulic system;
The door frame plate is installed on the described upper spider, described door frame plate is perpendicular to described worktable panel, second oil cylinder is installed on the described upper spider, described second oil cylinder connects described hydraulic system, described second oil cylinder connects top board, described top board lower end is a wedge shape, and described top board is pressed close to described door frame plate, and forms the wedge shape mouth in described top board lower end with described door frame plate.
As improvement, vertical first line slideway auxiliary of installing on the described lower bearing bracket, described first line slideway auxiliary connects described lower platen.
Same as improvement, vertical second line slideway auxiliary of installing on the described door frame plate, described second line slideway auxiliary connects described top board.
Further optimize, roller carrying roller mechanism is installed on the described lower bearing bracket, perforate on the described worktable panel, described roller can rise to described worktable panel top by described perforate.
Further optimize, described worktable panel is ridge shape.
As preferably, described upper spider also comprises door frame, and described door frame is installed in described upper spider two ends respectively, connects described lower bearing bracket.
Compared with prior art, the present invention has obtained following technique effect: the present invention is simple in structure, workpiece does not have the welding distortion after welding automatically, disposable realization precision target, do not need to use again the correcting technology that is difficult to operate, reduce labor intensity enhance production progress, enhance productivity, guarantee product quality.
Description of drawings
Fig. 1 is a structural front view of the present invention.
Fig. 2 is a structure vertical view of the present invention.
Fig. 3 is a structure side view of the present invention.
Wherein: 1-lower bearing bracket end casing, the 2-lower bearing bracket, 3-second oil cylinder, the 4-door frame, 5-first oil cylinder, 6-second line slideway auxiliary, 7-upper spider end casing, the 8-electric-controlled box, the 9-upper spider, 10-upper spider lamina tecti, 12-upper spider side cover plate, the 13-top board, 14-door frame plate, the 15-electrical control cubicles, the 16-lower platen, 17-carrying roller mechanism, 18-lower bearing bracket side cover plate, 19-lower platen end line slideway auxiliary, the 20-bolt, the 21-worktable panel, 22-T type aluminium workpiece, 23-first line slideway auxiliary, the 24-hydraulic system, the 25-sliding tray, the 26-bolt, the 27-end wall panel, the 28-automatic welding carriage.
The specific embodiment
Further specify embodiments of the invention below in conjunction with accompanying drawing.
As shown in Figure 1, lower bearing bracket 2, upper spider 9 are the rectangle frame structure that square steel is welded, and lower bearing bracket 2 is fixedly mounted on the horizontal plane by pedestal, and the two is bolted to connection.Installment work deck plate 21 on the lower bearing bracket 2, worktable panel 21 is a ridge shape, for the panel of T type aluminium is reserved the reversible deformation gap.The two ends of lower bearing bracket 2 cover lower bearing bracket end casing 1, and sidepiece covers lower bearing bracket side cover plate 18.Hydraulic system 24, first oil cylinder 5, first oil cylinder, 5 connection hydraulic systems, 24, the first oil cylinders, 5 piston rod heads connection lower platen 16 are installed, as shown in Figure 3 on the lower bearing bracket 2 under the worktable panel 21.In conjunction with Fig. 1, first line slideway auxiliary 23 is installed on the lower bearing bracket 2 again, lower platen 16 is connected with first line slideway auxiliary 23, lower platen 16 is moved up and down under 5 effects of first oil cylinder be unlikely to the sideslip vertical direction.As shown in Figure 2, lower platen end line slideway auxiliary 19 is installed at the two ends of lower platen respectively.
As shown in Figure 1, door frame 4 is installed by bolting respectively in two ends on the lower bearing bracket 2, the last machine frame of upper spider 9 is installed on the door frame 4 by bolting, door frame plate 14 is connected on the door frame 4 at two ends, the vertical piston rod head that second oil cylinder, 3, the second oil cylinders 3 are installed connects top board 13 by bolt 20 on the upper spider 9.The vertical lower end that second line slideway auxiliary, 6, the second line slideway auxiliaries 6 are installed connects top board 13 on the upper spider 9, top board 13 is moved up and down under 3 effects of second oil cylinder be unlikely to the sideslip vertical direction.The stroke up and down of the piston rod head of corresponding second oil cylinder 3 has penetrating sliding tray 25 on the door frame plate 14, in conjunction with shown in Figure 3, bolt 26 is installed in bottom at top board 13, the screw rod of bolt 26 passes top board 13 and sliding tray 25, and the nut of bolt 26 is installed outside sliding tray 25.Thus, bolt 26 makes top board 13 and door frame plate 14 remain slidably minim gap, and is unlikely to occur lateral deviation.Stander end cover plate 7 is also installed at the two ends of upper spider 9.The right-hand member of upper spider 9 is installed electric-controlled box 8, and electric-controlled box 8 is used to be provided with the operation control button of hydraulic system 24.Electrical control cubicles 15 is installed on the right side of lower bearing bracket 2, and power switch control is installed in the electrical control cubicles 15.
As shown in Figure 3, the outside installation end wallboard 27 of door frame 4, end wall panel 27 has T type passage.The top of upper spider 9 covers and installs frame lamina tecti 10, and the side is equipped with upper spider side cover plate 12.Carrying roller mechanism 17 is installed in the lower bearing bracket 2, and carrying roller mechanism 17 adopts single armed roller bearing wheel apparatus, and the single armed bearing of single armed roller bearing wheel apparatus is uniformly set on lower platen 16 lower surfaces, with lower platen 16 actions.Be interrupted on the worktable panel 21 and reserve perforate, the roller bearing wheel of carrying roller mechanism 17 can rise to worktable panel 21 tops by perforate.When lower platen 16 idle runnings rose, the roller bearing wheel can rise to worktable panel 21 top 5-10mm by perforate, can hold up T type aluminium workpiece 22 by the rolling of the T type passage on the end wall panel 27 turnover upper spider 9; Lower platen 16 descends when compressing T type aluminium workpiece 22 panels, and the roller bearing wheel descends in the hidden lower bearing bracket 2 under worktable panel 21 thereupon.The lower end of top board 13 is a wedge shape, top board 13 is pressed close to door frame plate 14, form the wedge shape mouth in the top board lower end with door frame plate 14, the panel of T type aluminium workpiece 22 is placed on the worktable panel 21, the panel of the right and left respectively by about lower platen 16 compress, the top of web snaps in the wedge shape mouth, and therefore having controlled its welding is subjected to thermal deformation.Door frame plate 14 both sides are placed automatic welding carriage 28 respectively, and MIG weldering welding gun is installed on the automatic welding carriage 28.
The course of work of the present invention is: T type aluminium to be welded moves in accordance with regulations and enters bonding machine body assigned position, and check its correctness, when correct position, the start-up control switch, the T type aluminium of needs welding is reached the regulation requirement by pressing plate and location-plate location, parameters of welding is set then, pressing arc welding gun switch, welding.During welding operation, by two people's left-right symmetry, divide in, backstep welding, finish the automatic welding of combination T type aluminium fillet weld in the flat position.Top board, lower platen are risen in postwelding cooling 10 minutes, shift out under the effect of carrying roller mechanism and unload T type aluminium workpiece, inspect for acceptance.
This bonding machine adopts hydraulic control system, electrically operated; make the T type aluminium that enters body be in powerful restrained condition fully and with the bonding machine body under the comprehensive condition that has rigid body of one's own; adopt the consumable electrode argon shield weldering automatic soldering method that heat input is little, thermal source is concentrated; finish the welding of corner joint fast, realize that T type aluminium postwelding does not have vertical deflection and lateral bending distortion, panel do not have the Angular Deformation Control target.Effectively solve a large amount of restive key technology difficult problems of T type aluminium post welding distortion that exist in the Ship Structure.The present invention is mainly the welding that solves T type aluminium a large amount of in the hull, and it also is suitable for the welding of the combination T section bar of other material certainly.
Protection scope of the present invention is not limited to the above embodiments, and obviously, those skilled in the art can carry out various changes and distortion and do not depart from the scope of the present invention and spirit the present invention.If these changes and distortion belong in the scope of claim of the present invention and equivalent technologies thereof, then the intent of the present invention also comprises these changes and is out of shape interior.
Claims (6)
1. T type aluminum soldering machine, comprise automatic welding machine, it is characterized in that also comprising: upper spider is mounted on the lower bearing bracket, horizontal installment work deck plate on the described lower bearing bracket, the difference level is installed lower platen about described worktable panel top, described lower platen bottom connects first oil cylinder, and described first oil cylinder is installed on the described lower bearing bracket and connects hydraulic system;
The door frame plate is installed on the described upper spider, described door frame plate is perpendicular to described worktable panel, second oil cylinder is installed on the described upper spider, described second oil cylinder connects described hydraulic system, described second oil cylinder connects top board, described top board lower end is a wedge shape, and described top board is pressed close to described door frame plate, and forms the wedge shape mouth in described top board lower end with described door frame plate.
2. T type aluminum soldering machine according to claim 1 is characterized in that: vertical first line slideway auxiliary of installing on the described lower bearing bracket, described first line slideway auxiliary connects described lower platen.
3. T type aluminum soldering machine according to claim 2 is characterized in that: vertical second line slideway auxiliary of installing on the described door frame plate, described second line slideway auxiliary connects described top board.
4. T type aluminum soldering machine according to claim 3, it is characterized in that: carrying roller mechanism is installed on the described lower bearing bracket, described carrying roller mechanism comprises roller devices, perforate on the described worktable panel, and described idler pulley wheel apparatus can rise to described worktable panel top by described perforate.
5. according to claim 1,2,3, one of 4 described T type aluminum soldering machines, it is characterized in that: described worktable panel is ridge shape.
6. T type aluminum soldering machine according to claim 5, it is characterized in that: described upper spider also comprises door frame, described door frame is installed in described upper spider two ends respectively, connects described lower bearing bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910309209 CN101774099B (en) | 2009-11-02 | 2009-11-02 | T-shaped aluminum soldering machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910309209 CN101774099B (en) | 2009-11-02 | 2009-11-02 | T-shaped aluminum soldering machine |
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| CN101774099A true CN101774099A (en) | 2010-07-14 |
| CN101774099B CN101774099B (en) | 2012-02-29 |
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| CN 200910309209 Active CN101774099B (en) | 2009-11-02 | 2009-11-02 | T-shaped aluminum soldering machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151962A (en) * | 2011-05-09 | 2011-08-17 | 山东胜利钢管有限公司 | Flat plate butt-welding experimental platform |
| CN102267030A (en) * | 2011-07-04 | 2011-12-07 | 广州中船龙穴造船有限公司 | T-shaped profile welding production line |
| CN103447677A (en) * | 2013-09-12 | 2013-12-18 | 浙江海洋学院 | Method for preventing deformation of marine T-shaped material |
| CN108393562A (en) * | 2018-05-09 | 2018-08-14 | 无锡洲翔成套焊接设备有限公司 | Steel plate submerged arc welding assembly line |
| WO2020024487A1 (en) * | 2018-07-31 | 2020-02-06 | 江苏扬子鑫福造船有限公司 | Assembling, welding, and correction assembly lines for t profile |
| CN112008203A (en) * | 2020-07-09 | 2020-12-01 | 中船第九设计研究院工程有限公司 | Marine T-shaped material deformation-preventing machining process |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1785581A (en) * | 2005-07-29 | 2006-06-14 | 上海宝冶建设有限公司 | Automatic welding method of steel plate vertical angle welding seam |
| CN101259561A (en) * | 2007-12-16 | 2008-09-10 | 范文利 | T shape pipe joint welding machine |
-
2009
- 2009-11-02 CN CN 200910309209 patent/CN101774099B/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151962A (en) * | 2011-05-09 | 2011-08-17 | 山东胜利钢管有限公司 | Flat plate butt-welding experimental platform |
| CN102267030A (en) * | 2011-07-04 | 2011-12-07 | 广州中船龙穴造船有限公司 | T-shaped profile welding production line |
| CN102267030B (en) * | 2011-07-04 | 2014-12-10 | 广州中船龙穴造船有限公司 | T-shaped profile welding production line |
| CN103447677A (en) * | 2013-09-12 | 2013-12-18 | 浙江海洋学院 | Method for preventing deformation of marine T-shaped material |
| CN103447677B (en) * | 2013-09-12 | 2015-12-02 | 浙江海洋学院 | The anti-deformation method of a kind of factory ship T profile |
| CN108393562A (en) * | 2018-05-09 | 2018-08-14 | 无锡洲翔成套焊接设备有限公司 | Steel plate submerged arc welding assembly line |
| WO2020024487A1 (en) * | 2018-07-31 | 2020-02-06 | 江苏扬子鑫福造船有限公司 | Assembling, welding, and correction assembly lines for t profile |
| CN112008203A (en) * | 2020-07-09 | 2020-12-01 | 中船第九设计研究院工程有限公司 | Marine T-shaped material deformation-preventing machining process |
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| Publication number | Publication date |
|---|---|
| CN101774099B (en) | 2012-02-29 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20100714 Assignee: Wuhan Wuchuan Deep Sea Equipment Engineering Co., Ltd. Assignor: Wuchang Shipbuilding Industry Co., Ltd. Contract record no.: 2012420000121 Denomination of invention: T-shaped aluminum soldering machine Granted publication date: 20120229 License type: Exclusive License Record date: 20120905 |
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| C56 | Change in the name or address of the patentee |
Owner name: WUCHANG SHIPBUILDING INDUSTRY GROUP CO., LTD. Free format text: FORMER NAME: WUCHANG SHIPBUILDING INDUSTRY CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 430060 Hubei city of Wuhan province Wuchang Ziyang Road No. 2 Patentee after: WUCHANG SHIPBUILDING INDUSTRY GROUP CO., LTD. Address before: 430060 Hubei city of Wuhan province Wuchang Ziyang Road No. 2 Patentee before: Wuchang Shipbuilding Industry Co., Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 430060 Zhang Zhidong Road, Wuhan, Hubei, No. 2, No. Patentee after: WUCHANG SHIPBUILDING INDUSTRY GROUP CO., LTD. Address before: 430060 Hubei city of Wuhan province Wuchang Ziyang Road No. 2 Patentee before: WUCHANG SHIPBUILDING INDUSTRY GROUP CO., LTD. |