CN101773765A - Method for reclaiming hydrogen in refinery dry gas - Google Patents

Method for reclaiming hydrogen in refinery dry gas Download PDF

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CN101773765A
CN101773765A CN201010000591A CN201010000591A CN101773765A CN 101773765 A CN101773765 A CN 101773765A CN 201010000591 A CN201010000591 A CN 201010000591A CN 201010000591 A CN201010000591 A CN 201010000591A CN 101773765 A CN101773765 A CN 101773765A
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hydrogen
gas
dry gas
refinery dry
separation unit
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CN101773765B (en
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党延斋
王甦
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DALIAN DESIGN BRANCH, CHINA PETROLEUM ENGINEERING & CONSTRUCTION CORP.
DALIAN HUINENG SCIENCE AND TECHNOLOGY CO., LTD.
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CATHAY CHEMICAL (DALIAN) Co Ltd
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Abstract

The invention discloses a method for reclaiming hydrogen in refinery dry gas, which comprises the following steps: (1) firstly, pre-separating the refinery dry gas in which the molar content of the hydrogen is 20 to 35 percent and the pressure is not lower than 0.8MPa by using a membrane separation unit so as to enrich H2 in the refinery dry gas on the permeation side of a membrane; (2) secondly, pressurizing the gas rich in hydrogen after enriching on the permeation side of the membrane in the membrane separation unit to 1.0 to 1.2MPa, and feeding the gas into a pressure swing adsorption unit; and (3) finally, further adsorbing the hydrocarbons contained in the gas by using the pressure swing adsorption unit to ensure that the purity of the H2 reaches 95 to 99.5 percent based on mole percent and the pressure is kept between 0.9 and 1.1MPa, and delivering the hydrocarbons serving as hydrogen products. The method mainly comprises the membrane separation unit and the pressure swing adsorption unit. The method can purify the hydrogen in the refinery dry gas in which the molar content of the hydrogen is 20 to 35 percent to over 95 percent so as to fully reclaim the hydrogen resources.

Description

Reclaiming hydrogen in refinery dry gas
Technical field
The present invention relates to recover hydrogen (H from oil refinery dry gas 2: the method for 20mol%~35mol%) is a kind of method by film separation/transformation absorption integrated technique recover hydrogen from oil refinery dry gas.
Background technology
Refinery gas is mainly derived from the crude oil secondary operations, as the gas that produces in the processes such as catalytic cracking, thermal cracking, time-delay coking, hydrocracking.5% of its output average out to crude runs mainly contains components such as hydrogen, methane, ethene, ethane, propylene, propane, is a kind of valuable source of petrochemical industry.Catalytic cracked dry gas amount maximum in China's refinery gas was recycled because of no appropriate method in the past, can only act as a fuel and burn in vain, caused huge waste.Contain a large amount of hydrogen in China's refinery gas, as refining at gasoline and diesel hydrogenation, in the processing procedures such as lube oil hydrogenation, the hydrogen content that has in the discharge tail gas is up to 80% (mol%); Hydrogen content in the catalytic cracked dry gas is generally at 20%~50% (mol%).The recycling of hydrogen in these tail gas not only can significantly reduce the consumption of hydrogen feedstock, reduces the hydrogen manufacturing cost, and the recycling of realizing refinery gas is all had very significant meaning.
Transformation adsorbed gas isolation technics (PSA) is to rely on the variation of pressure to realize the absorption of gas and regeneration, has characteristics such as reproduction speed is fast, energy consumption is low, simple to operate, stable.China introduces external PSA since early 1980s and puies forward the hydrogen technology, as the Shanghai petrochemical industry, raise sub-petrochemical industry, Maoming petrochemical industry, Liaoyang chemical fibre etc.Since early 1990s the PSA technology developed voluntarily of China be used for the recovery of refinery gas hydrogen.At present, the PSA technology of China is ripe, and for the hydroforming gas of PETROLEUM PROCESSING enterprise of the tens of family of China and catalytic cracked dry gas etc. provide hydrogen to reclaim service, production scale can substitute import fully in continuous expansion.The PSA method has two advantages: the one, and the removal efficiency height to impurity can satisfy the requirement of any technology, and the 2nd, can produce high-purity hydrogen.This method is applicable to from hydrogen concentration greater than extracting the higher hydrogen-rich gas of concentration the unstripped gas of 40% (mol%).Can be more than the hydrogen upgrading to 99.9% (mol%); Hydrogen recovery rate is about about 85%~90%.And because hydrogen is non-stripping gas, when the content lower (being lower than 40%) of hydrogen, make that the amount of the adsorbent that PSA needs is very big, thereby investment, occupation of land, the energy consumption of device are all corresponding bigger.
Membrane separation technique has been widely used in ethene, propylene, lighter hydrocarbons, oil gas and hydrogen and has reclaimed, China reclaims nearly 30 covers of device of hydrogen in the refinery gas, adopts membrane technology at refinery's low pressure (existing application example of recover hydrogen in the dry gas of 0.8MPa~1.2MPa) especially over the past two years.Membrane separation process is applicable to from hydrogen concentration greater than extracting the higher hydrogen-rich gas of concentration the refinery gas of 35% (mol%).Can be according to the composition of unstripped gas, hydrogen upgrading to 90%~99% (mol%); Hydrogen recovery rate is about 80%~90% (mol%).The gas film separating technology have take up an area of little, energy consumption is low, simple operation and other advantages.
Adopt membrane separation technique separately, be not suitable for and density of hydrogen in the oil refinery dry gas be lower than hydrogen reclaims in the gas of 35% (mol%), be difficult to carry dense to more than 90% (mol%), if but utilize transformation adsorbed gas isolation technics to reclaim the hydrogen of this concentration separately, invest hugely, lost the economic implications of recover hydrogen.Therefore the hydrogen that is lower than in the oil refinery dry gas of 35% (mol%) for hydrogen concentration does not at present also have cost-effective recovering means.
Summary of the invention
The object of the present invention is to provide the recovery technology of hydrogen in a kind of oil refinery dry gas, utilizing this technology can be more than the hydrogen upgrading to 95% (mol%) in the oil refinery dry gas of 20%~35% (mol%) with hydrogen concentration.
The technical solution used in the present invention is the reclaiming hydrogen in refinery dry gas of integrated film separation and adsorption gas separating technology, and its process is:
(1) at first, utilizing film separation unit is that 20%~35% oil refinery dry gas carries out pre-separation with the hydrogen molar content, makes H2 in the oil refinery dry gas be enriched in the per-meate side (membrane permeate gas) of film;
(2) then, the gas pressurized that is rich in hydrogen after the per-meate side enrichment of film in the film separation unit behind 1.0MPa~1.2MPa, is entered psa unit;
(3) last, utilize the hydro carbons that contains in the further adsorbed gas of psa unit, make H 2Purity reach 95%~99.5% by mole percentage, pressure remains on 0.9MPa~1.1MPa, sends as hydrogen product.
Oil refinery dry gas also carried out demist before advancing film separation unit handles to remove condensable liquid.Also need to carry out filtration treatment to remove particle, avoid the film in the polluted membrane unit greater than 0.01 μ m.Oil refinery dry gas also needs to be preheated to earlier more than the dew-point temperature before entering film separation unit, avoids the infringement of liquid hydrocarbon to film.
Film in film separation unit oozes stripping gas in residual air and the psa unit can be sent into the gas pipe network as tail gas and focus on.
Film separates and pressure swing adsorption all has its best applications scope, optimum technique for applying, though it is unsatisfactory or economical inadequately no matter to be that membrane separation technique or pressure swing adsorption are lower than the refining effect of hydrogen in 35% the oil refinery dry gas for density of hydrogen, but the present invention utilizes film separation/pressure swing adsorption organic integration technology can give full play to the advantage of each monotechnics, original density of hydrogen can be lower than hydrogen in 35% the oil refinery dry gas reclaims and is purified to 95% (mol%), be the effective technology means that solve the oil refinery dry gas resource, can enlarge the range of application of from oil refinery dry gas, extracting hydrogen, resource is utilized effectively.
Description of drawings
Fig. 1 is that certain factory's film separation/transformation adsorbing integration technology hydrogen reclaims technological process and material balance schematic diagram.
The specific embodiment
Calculated examples below by the comprehensive reutilization of certain plant catalytic dry gas describes in further detail the present invention.
Hydrogen content is molar percentage in the following calculated examples:
At present, certain refinery's three catalysis drying gas amount is 141.4t/d (7000Nm 3/ h), all entering the gas pipe network, four catalysis drying gas amounts are 482.4t/d (25000Nm 3/ h), wherein there is 295t/d to advance triphen, 187.4t/d enters the gas pipe network; According to the too high problem of the present hydrogen manufacturing cost of the said firm, the hydrogen in three catalysis, four catalysis drying gas is recycled, with minimizing hydrogen feedstock consumption and reduction hydrogen cost, and assurance reaches the purity (hydrogen purity 〉=95%) of customer requirements hydrogen.
Specifically technological process is as shown in Figure 1:
Three catalysis, four catalysis drying gas at first carry out demist and filter: promptly earlier enter demister respectively and carry out demist, remove most of condensable liquid; The gas that demister comes out enters two-stage filter respectively, further to remove mist of oil and greater than the particle of 0.01 μ m.Through preheater unstripped gas is heated to 75 ℃ respectively again through the dry gas after the demist filtration, makes unstripped gas away from dew point.The gas that heated enters membrane separator through tubular filter to be separated, and at low-pressure side generation hydrogen, it is 84.5% through film separation back hydrogen content that three catalysis drying gas reach 77.2%, four catalysis drying gas through film separation back hydrogen content.The gas that is rich in hydrogen that separates the back low-pressure side through film of three catalysis and four catalysis is pressurized to 1.2MPa again through compressor and advances VPSA Vacuum Pressure Swing Adsorption recovery hydrogen production device.Tail gas after three catalysis drying gas separate through film advances the gas pipeline, and the tail gas after four catalysis drying gas separate through film advances gas pipeline and triphen respectively.
Refinery gas amounts to the about 8379.1Nm of recyclable hydrogen after film separation/transformation absorption integrated technique is handled 3/ h, recover hydrogen purity 〉=95%, pressure 1.15MPa.The VPSA stripping gas advances the gas pipeline.
The result of each burst parameter of materials comprises that film separates and transformation absorption two parts, lists table 1 and table 2 respectively in.
Table 1 film separating part result
Three catalysis:
Figure G2010100005914D00051
Four catalysis:
Figure G2010100005914D00052
Figure G2010100005914D00061
Table 2 Vacuum Pressure Swing Adsorption result
Figure G2010100005914D00071
Illustrate: 1. because hydrogen sulfide adopts dry method to deviate from, this mass balance calculates.
2. to the material in the diesel oil hydrogenation tail gas, divide carbon four and carbon five saturated and unsaturated adding together to calculate.
As seen from the above table, three, four catalysis drying gas separate/transformation absorption integrated technique recyclable hydrogen 8379Nm with diesel oil hydrogenation tail gas through film 3/ h (hydrogen purity 〉=95%), gross investment about 2,700 ten thousand (not containing booster pump and civil engineering expense), device builds up the back operation and can recoup capital outlay less than 1 year.
Utilize film to separate to anticipate catalysis drying gas, not only raw hydrogen concentration and has guaranteed that hydro carbons tail gas does not need supercharging can directly advance the triphen device in the optimum operation scope of PSA, and integrated coupling effect is remarkable.
Technological merit
(1) is applicable to hydrogen content at 20%~35% oil refinery dry gas, hydrogen recovery rate and to reclaim concentration all higher
Hydrogen content after reclaiming with membrane separation process separately, in the situation that guarantees certain rate of recovery, can only bring up to 60%~80% with density of hydrogen at 20%~35% oil refinery dry gas, can not directly be used as hydrogen product. And separately with the method recovery of PSA, because hydrogen is non-stripping gas, the content of hydrogen is low, so that the amount of the adsorbent that PSA needs is very big, thereby investment, occupation of land, the energy consumption of device are all corresponding bigger. And utilize film separation/pressure-variable adsorption integrated technique, and hydrogen recovery rate is reached more than 80%, recover hydrogen concentration reaches more than 95%, can meet the needs of production fully, and small investment, energy consumption is low.
(2) small investment, the total system energy consumption is lower
Integrated technique can take full advantage of the pressure of oil refinery dry gas self and realize membrane separating. At film separation unit, only have preprocessing part, purging and instrument partly to need seldom power consumption. Secondly, through film separation unit, the density of hydrogen of gas brings up to 70%~85% from 20%~35%, and tolerance is about 1/3rd of unstripped gas, enters psa unit again. The raising of density of hydrogen, the minimizing of tolerance are so that all greatly reductions such as the scale of the consumption of adsorbent, psa unit, investment, occupation of land, energy consumptions; At psa unit, because the hydrogen that reclaims is non-desorption gas, the pressure loss is very little, does not need compressor boost or increase pressure seldom just can directly enter the hydrogen pipe network; And ooze residual air (tolerance be about unstripped gas 2/3rds) through what film separation unit separated, almost not loss of pressure can directly enter the gas pipe network or as the raw material of styrene device.
(3) simple to operate, operating cost is low
Equipment is simple and safe, easy to operate, occupation of land is little, and operating cost is low, does not have new pollutant to produce. According to the purity requirement of density of hydrogen, product hydrogen in material gas quantity, unstripped gas square one not, can realize by regulating the methods such as membrane operations parameter.
(4) remarkable in economical benefits
Utilize film separation/pressure-variable adsorption integrated technique that the hydrogen of hydrogen content in 20%~35% oil refinery dry gas is reclaimed, and as the hydrogen product utilization, a large amount of wastes of hydrogen have been avoided, greatly reduced the consumption of hydrogen feedstock in the refinery, reduced the hydrogen cost, it 1 year was recoverable fully invested that remarkable in economical benefits, device are built up rear operation.

Claims (4)

1. reclaiming hydrogen in refinery dry gas, its process is:
(1) at first, utilizing film separation unit is that 20%~35% oil refinery dry gas carries out pre-separation with the hydrogen molar content, makes the H in the oil refinery dry gas 2Be enriched in the per-meate side of film;
(2) then, the gas pressurized that is rich in hydrogen after the per-meate side enrichment of film in the film separation unit behind 1.0MPa~1.2MPa, is entered psa unit;
(3) last, utilize in the psa unit hydro carbons that contains in the further adsorbed gas, make H 2Purity reach 95%~99.5% by mole percentage, pressure remains on 0.9MPa~1.1MPa, sends as hydrogen product.
2. the method for claim 1 is characterized in that: described oil refinery dry gas also carried out demist before advancing film separation unit handles to remove condensable liquid.
3. method as claimed in claim 1 or 2 is characterized in that: described oil refinery dry gas also carried out filtration treatment to remove the particle greater than 0.01 μ m before advancing film separation unit.
4. as claim 1 or 3 described methods, it is characterized in that: described oil refinery dry gas also was preheated to more than the dew-point temperature earlier before entering film separation unit.
CN2010100005914A 2010-01-14 2010-01-14 Method for reclaiming hydrogen in refinery dry gas Expired - Fee Related CN101773765B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101905112A (en) * 2010-09-03 2010-12-08 魏伯卿 Method and device for separating hydrogen and hydrocarbon in petroleum drying gas by using multi-stage cascade temperature-changing membrane
CN103552984A (en) * 2013-10-30 2014-02-05 四川天采科技有限责任公司 Method for producing hydrogen with high yield and high purity by reforming and transforming dry refinery gas
CN104030245A (en) * 2014-05-23 2014-09-10 四川天采科技有限责任公司 Hydrogen purifying method and device for refinery dry gas after recovery of light olefins with high yield and high purity
CN104607000A (en) * 2015-02-11 2015-05-13 中凯化学(大连)有限公司 Method for recovering C2 component, C3 component, light dydrocarbon component and hydrogen gas in refinery dry gas
CN106831304A (en) * 2017-04-01 2017-06-13 天邦膜技术国家工程研究中心有限责任公司 A kind of method and device for improving catalysis drying gas ethylbenzene efficiency
CN108011119A (en) * 2017-12-18 2018-05-08 陕西省石油化工研究设计院 The method and system of hydrogeneous exhaust gas coupling fuel cells clean electric power generation recycling
CN109022033A (en) * 2017-06-09 2018-12-18 中石化广州工程有限公司 A kind of group technology that oil refinery dry gas recycling is isolated
CN111467913A (en) * 2020-03-27 2020-07-31 大连海奥膜技术有限公司 Comprehensive recycling process and equipment for refinery tail gas

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ES2061189T3 (en) * 1990-11-16 1994-12-01 Texaco Development Corp PROCEDURE TO PRODUCE HIGH PURITY HYDROGEN.
CN1048417C (en) * 1992-10-19 2000-01-19 中国科学院大连化学物理研究所 Method for separating hydrocarbon from catalytic cracked dry gas
US6179900B1 (en) * 1997-10-09 2001-01-30 Gkss Forschungszentrum Geesthacht Gmbh Process for the separation/recovery of gases
US6589303B1 (en) * 1999-12-23 2003-07-08 Membrane Technology And Research, Inc. Hydrogen production by process including membrane gas separation
CN1465523A (en) * 2002-07-02 2004-01-07 鹰 杨 Method for refining mixed gas at least containing carbon monoxide, carbon dioxide, nitrogen and hydrogen
CN101528591B (en) * 2006-10-19 2012-03-14 国际壳牌研究有限公司 Process for the extraction of hydrogen from a gas mixture
CN101525120A (en) * 2009-04-16 2009-09-09 罗东晓 Method for utilizing refinery tail gas and coke oven gas efficiently and rationally

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101905112A (en) * 2010-09-03 2010-12-08 魏伯卿 Method and device for separating hydrogen and hydrocarbon in petroleum drying gas by using multi-stage cascade temperature-changing membrane
CN103552984A (en) * 2013-10-30 2014-02-05 四川天采科技有限责任公司 Method for producing hydrogen with high yield and high purity by reforming and transforming dry refinery gas
CN104030245A (en) * 2014-05-23 2014-09-10 四川天采科技有限责任公司 Hydrogen purifying method and device for refinery dry gas after recovery of light olefins with high yield and high purity
CN104030245B (en) * 2014-05-23 2016-06-01 四川天采科技有限责任公司 After reclaiming light olefin, in oil refinery dry gas, high receipts rate high purity carries hydrogen methods and device
CN104607000A (en) * 2015-02-11 2015-05-13 中凯化学(大连)有限公司 Method for recovering C2 component, C3 component, light dydrocarbon component and hydrogen gas in refinery dry gas
CN106831304A (en) * 2017-04-01 2017-06-13 天邦膜技术国家工程研究中心有限责任公司 A kind of method and device for improving catalysis drying gas ethylbenzene efficiency
CN109022033A (en) * 2017-06-09 2018-12-18 中石化广州工程有限公司 A kind of group technology that oil refinery dry gas recycling is isolated
CN108011119A (en) * 2017-12-18 2018-05-08 陕西省石油化工研究设计院 The method and system of hydrogeneous exhaust gas coupling fuel cells clean electric power generation recycling
CN108011119B (en) * 2017-12-18 2020-12-01 陕西省石油化工研究设计院 Method and system for clean power generation and resource utilization of hydrogen-containing waste gas coupled fuel cell
CN111467913A (en) * 2020-03-27 2020-07-31 大连海奥膜技术有限公司 Comprehensive recycling process and equipment for refinery tail gas

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