CN101769884A - Indicator for forecasting shelf life of cold fresh pork - Google Patents
Indicator for forecasting shelf life of cold fresh pork Download PDFInfo
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Abstract
本发明涉及冷鲜猪肉货架期预测指示器。本指示器属于通过采集猪肉的温度进而检测其品质的技术领域。在猪肉自产出至售出前的流通过程中,指示器通过实时采集猪肉的温度、并预测其货架期。本指示器体积小、使用方便,可直接依附于冷鲜猪肉表面,对其温度、货架期、系统时间进行实时更新和显示。指示器使用高精度的温度传感器DS18B20采集冷鲜猪肉的表面温度,通过数据线DQ将温度值传输至微控制器MSP430F1XX,而后控制器按照基于温度的TTT理论预测其实时货架期,再由液晶屏LM6059BCW显示该温度值和货架期值,以及系统时间、食品名称。系统时间、实时温度和货架期均每隔1小时存储扩展存储卡里,待用户需要时,经指示器串口将这些数据传输至电脑。本指示器预测精度高、功耗低、功能多、操作简便,高效地解决了冷鲜猪肉在流通过程中货架期预测的难题。
The invention relates to an indicator for predicting the shelf life of chilled fresh pork. The indicator belongs to the technical field of detecting the quality of pork by collecting the temperature. During the circulation process of pork from production to sale, the indicator collects the temperature of pork in real time and predicts its shelf life. The indicator is small in size and easy to use. It can be directly attached to the surface of chilled pork, and its temperature, shelf life, and system time can be updated and displayed in real time. The indicator uses a high-precision temperature sensor DS18B20 to collect the surface temperature of chilled fresh pork, and transmits the temperature value to the microcontroller MSP430F1XX through the data line DQ, and then the controller predicts its real-time shelf life according to the temperature-based TTT theory, and then the LCD screen LM6059BCW displays the temperature value and shelf life value, as well as system time and food name. The system time, real-time temperature and shelf life are all stored in the extended memory card every hour, and these data are transmitted to the computer through the serial port of the indicator when the user needs it. The indicator has high prediction accuracy, low power consumption, multiple functions, and easy operation, and efficiently solves the difficult problem of shelf life prediction in the circulation process of chilled fresh pork.
Description
技术领域technical field
本发明是一种通过依附在冷鲜猪肉表面的温度传感器实时温度,再调用规则库中的算法预测其货架期并使用显示屏显示多种数据的指示器。The invention is an indicator which uses a temperature sensor attached to the surface of chilled fresh pork to predict its shelf life by calling an algorithm in a rule library in real time, and uses a display screen to display various data.
背景技术Background technique
当前,消费者对猪肉的消费取向在发生重大变化,其对“放心肉”的需求大大增加,只有更安全卫生、更营养的冷鲜猪肉才能满足其消费需求。在这样的需求引导下,食品的安全性和可追溯性将是消费者关注的焦点。但迄今为止,尚未有电子式冷鲜猪肉品质检测装置出现。At present, consumers' consumption orientation of pork is undergoing major changes, and their demand for "safe meat" has greatly increased. Only safer, more hygienic and more nutritious chilled fresh pork can meet their consumption needs. Guided by such demands, food safety and traceability will be the focus of consumers' attention. But so far, there is no electronic chilled fresh pork quality detection device to occur yet.
现有的乳制品的货架期预测装置是以嵌入式系统原理设计的,存在较多缺点,如:预测准确度低、电源供电、功耗高、体积大并且使用不方便,并且不具备历史温度和货架期的查询功能(即:无法确保食品的可追溯性),在乳制品品质处于临界点不能实时报警等,没有在现实生活中得到应用。因此,急需一种高预测精度、小巧、超低功耗、可追溯历史数据、在冷鲜猪肉任何阶段均可以方便使用的货架期预测装置。The existing shelf life prediction device for dairy products is designed based on the principle of an embedded system, which has many disadvantages, such as: low prediction accuracy, power supply, high power consumption, large volume and inconvenient use, and does not have historical temperature And the query function of shelf life (that is: the traceability of food cannot be guaranteed), and the real-time alarm cannot be issued when the quality of dairy products is at a critical point, etc., have not been applied in real life. Therefore, there is an urgent need for a shelf-life prediction device with high prediction accuracy, small size, ultra-low power consumption, traceable historical data, and convenient use at any stage of chilled pork.
发明内容Contents of the invention
发明冷鲜猪肉货架期预测装置的目的在于,为冷鲜猪肉提供一种实时品质检测仪器,解决冷鲜猪肉品质预测难以跟随环境变化而实时变化的难题,并且支持其历史品质变化数据的追溯功能。The purpose of inventing the shelf life prediction device for chilled fresh pork is to provide a real-time quality detection instrument for chilled pork, to solve the problem that the quality prediction of chilled fresh pork is difficult to change in real time following environmental changes, and to support the retrospective function of its historical quality change data .
为实现上述功能,本指示器通过温度传感器DS18B20每隔固定时间采集冷鲜猪肉的实时温度,通过温度传感器的双向数据传输线DQ将温度值传输至微处理器MSP430F1XX,微处理器依据该温度值选择货架期预测规则库中的某个规则预测冷鲜猪肉的实时的剩余货架期;而后,液晶显示屏LM6059BCW实时更新温度、货架期以及系统时间。当冷鲜猪肉的实时温度高于温度阈值时,液晶屏上显示温度值闪烁报警以提示用户,每间隔30分钟报警一次直至温度低于温度阈值;当冷鲜猪肉的实时货架期低于货架期阈值时,蜂鸣器报警以提示用户,每间隔30分钟报警一次直至冷鲜猪肉售出或者系统预测结束。最终实现了冷鲜猪肉品质、环境状况的自动化、智能化检测。In order to achieve the above functions, the indicator collects the real-time temperature of chilled fresh pork at regular intervals through the temperature sensor DS18B20, and transmits the temperature value to the microprocessor MSP430F1XX through the bidirectional data transmission line DQ of the temperature sensor, and the microprocessor selects according to the temperature value. A rule in the shelf life prediction rule base predicts the real-time remaining shelf life of chilled pork; then, the LCD LM6059BCW updates the temperature, shelf life and system time in real time. When the real-time temperature of chilled pork is higher than the temperature threshold, the temperature value will flash on the LCD screen to remind the user, and the alarm will be given every 30 minutes until the temperature is lower than the temperature threshold; when the real-time shelf life of chilled pork is lower than the shelf life When the threshold is reached, the buzzer will alarm to remind the user, and the alarm will be issued every 30 minutes until the chilled pork is sold or the system prediction ends. Finally, the automatic and intelligent detection of chilled pork quality and environmental conditions has been realized.
本货架期预测指示器所用的软件主要包括主程序、温度采集子程序、货架期计算子程序、温度报警子程序、货架期报警子程序、数据存储子程序、液晶显示子程序、系统时间运行子程序、与上位机通信子程序等。The software used in this shelf life prediction indicator mainly includes main program, temperature acquisition subroutine, shelf life calculation subroutine, temperature alarm subroutine, shelf life alarm subroutine, data storage subroutine, liquid crystal display subroutine, system time running subroutine program, communication subroutine with host computer, etc.
所述的指示器包括超低功耗微处理器芯片MSP430F1XX及其外围电路、温度传感器DS18B20模块、单键按键模块、货架期报警模块、液晶屏LM6059BCW显示模块、数据存储AT24C64模块、日历时钟芯片DS1302模块以及基于串口RS232的通信模块,各模块的模块组成框图以及各芯片间连接电路和电信号电路,见图1和图2。其中,微处理器MSP430F1XX接收温度传感器DS18B20采集到的温度值,依据该温度值选择规则库中的某种规则计算货架期,然后把名称(冷鲜猪肉)、温度、货架期、系统时间送由液晶屏LM6059BCW显示。其中,系统时间是由日历时钟芯片DS1302提供的,该时间在液晶屏上显示的格式是“月月日日时时:分分”。每次更新的实时温度、实时货架期、系统时间都以I2C的通信方式传输到数据存储芯片AT24C64中进行存储,待用户需要追溯历史数据时,便可将这些数据调出在本指示器的液晶屏上显示或者上传至电脑以文本方式查看。高预测精度、小巧、超低功耗、可追溯历史数据、在冷鲜猪肉任何阶段均可以方便使用等优点,为实时监测冷鲜猪肉的品质提供了高效便捷的工具,极大地提高了冷鲜猪肉的品质保障程度和利用效率。The indicator includes ultra-low power consumption microprocessor chip MSP430F1XX and its peripheral circuit, temperature sensor DS18B20 module, single key button module, shelf life alarm module, LCD screen LM6059BCW display module, data storage AT24C64 module, calendar clock chip DS1302 Modules and communication modules based on serial port RS232, the block diagram of each module and the connection circuit and electrical signal circuit between each chip, see Figure 1 and Figure 2. Among them, the microprocessor MSP430F1XX receives the temperature value collected by the temperature sensor DS18B20, selects a certain rule in the rule base to calculate the shelf life according to the temperature value, and then sends the name (fresh pork), temperature, shelf life, and system time to the LCD screen LM6059BCW display. Among them, the system time is provided by the calendar clock chip DS1302, and the format of the time displayed on the LCD screen is "month, month, day, hour: minute and minute". Each updated real-time temperature, real-time shelf life, and system time are transmitted to the data storage chip AT24C64 for storage by means of I2C communication. When the user needs to trace historical data, these data can be called out on the LCD of this indicator. It can be displayed on the screen or uploaded to the computer for viewing in text form. The advantages of high prediction accuracy, small size, ultra-low power consumption, traceable historical data, and easy use at any stage of chilled pork provide an efficient and convenient tool for real-time monitoring of the quality of chilled pork, which greatly improves the quality of chilled pork. The degree of quality assurance and utilization efficiency of pork.
附图说明Description of drawings
图1为本发明的组成模块示意图Fig. 1 is the composition module schematic diagram of the present invention
图2为本发明的硬件设计示意图Fig. 2 is the hardware design schematic diagram of the present invention
图3为本发明的系统功能示意图Fig. 3 is a schematic diagram of system functions of the present invention
图4为本发明的系统总流程图Fig. 4 is the overall flow chart of the system of the present invention
具体实施方式Detailed ways
以下内容是结合附图对本发明的货架期预测指示器作进一步详述。The following content is a further detailed description of the shelf life prediction indicator of the present invention in conjunction with the accompanying drawings.
冷鲜猪肉货架期预测指示器,其组成模块示意图包括超低功耗微处理模块(MSP430F1XX)、温度传感器模块(DS18B20)、单键按键模块(复位、菜单、跳转、确定、<、>)、蜂鸣器报警模块(货架期报警)、液晶显示模块(LM6059BCW)、数据存储模块(AT24V64)、日历时钟模块(DS1302)、串口通信模块(RS232通信协议)以及电源处理模块(5V Li电池)等;其中,温度报警功能全部由软件实现。The shelf life prediction indicator of chilled fresh pork, the schematic diagram of its components includes an ultra-low power consumption microprocessor module (MSP430F1XX), a temperature sensor module (DS18B20), a single-key button module (reset, menu, jump, ok, <, >) , buzzer alarm module (shelf life alarm), liquid crystal display module (LM6059BCW), data storage module (AT24V64), calendar clock module (DS1302), serial communication module (RS232 communication protocol) and power processing module (5V Li battery) etc.; Among them, the temperature alarm function is all realized by software.
首先,温度传感器模块在预设的时间点采集冷鲜猪肉表面的实时温度,微处理器按照该温度值选择货架期预测规则库中的某条规则,采用对应的一级动力学反应式和Arrhenius方程计算冷鲜猪肉的实时货架期;而后,微处理器将这些数据传输至液晶屏显示。温度值或者货架期值过阈值时,指示器报警;系统预设的温度阈值为20℃,货架期阈值为1.5天,用户可以可根据需要修改温度阈值以及货架期阈值。最后,当冷鲜猪肉售出或者货架期为零时,指示器结束该次货架期预测过程。指示器每次的实时温度、货架期、系统时间都按照I2C通信协议传输至数据存储芯片AT24C64中保存;当用于需要这些数据时,微处理器便从该存储芯片中读出数据,经USART0将数据按照RS232串口协议的通信方式将这些数据传输到电脑上,从而可以追溯冷鲜猪肉的品质变化过程。First, the temperature sensor module collects the real-time temperature of the surface of chilled fresh pork at a preset time point, and the microprocessor selects a rule in the shelf-life prediction rule base according to the temperature value, and adopts the corresponding first-order kinetic reaction formula and Arrhenius The equation calculates the real-time shelf life of chilled pork; a microprocessor then transmits this data to an LCD display. When the temperature value or shelf life value exceeds the threshold, the indicator will alarm; the system preset temperature threshold is 20°C, and the shelf life threshold is 1.5 days, and the user can modify the temperature threshold and shelf life threshold as needed. Finally, when the chilled fresh pork is sold or the shelf life is zero, the indicator ends the shelf life prediction process. The real-time temperature, shelf life, and system time of the indicator are transmitted to the data storage chip AT24C64 according to the I2C communication protocol for storage; The data is transmitted to the computer according to the communication method of the RS232 serial port protocol, so that the quality change process of chilled fresh pork can be traced.
本系统存储容量大(60KB FLASH、64Kb数据存储)、计算能力强,软件模块化智能化,拥有统一完整的外部调试JTAG接口和通用标准RS232串行通信口,并芯片MSP430F1XX预留了很多端口,从而使得本指示器具有很好的扩展性和高度的灵活性。装置硬件电路设计包括基于MSP430F1XX的微处理器、温度传感器、液晶显示屏、数据存储芯片、日历时钟芯片、单键按键、蜂鸣器以及基于RS232的串口通信电路,构成了各芯片连接电路和电信号连接电路的嵌入式硬件平台。本指示器的软件采用模块化设计,各物理器件均有对应的子程序以完成各自的功能,如液晶显示屏的液晶显示子程序实现了欢迎界面、系统功能菜单界面、设定初始参数界面、实时界面、温度查询界面、数据传输界面、初始货架期界面、初始系统时间界面、更改默认阈值界面、数据传输过程界面、数据传输结束界面、问询预测结束界面、预测结束界面等13个界面的显示,配合本指示器的6个按键可简单高效地实现冷鲜猪肉的品质监测。其中,“复位”键可以实现指示器的复位操作,使指示器重新运行;在指示器运行在13个界面中的任何界面时,按“菜单”键均可使该界面返回到系统功能菜单界面。The system has large storage capacity (60KB FLASH, 64Kb data storage), strong computing power, modularized and intelligent software, has a unified and complete external debugging JTAG interface and a common standard RS232 serial communication port, and the chip MSP430F1XX has reserved many ports. Therefore, the indicator has good expansibility and high flexibility. The hardware circuit design of the device includes a microprocessor based on MSP430F1XX, a temperature sensor, a liquid crystal display, a data storage chip, a calendar clock chip, a single-key button, a buzzer, and a serial communication circuit based on RS232, which constitute the connection circuit and electrical circuit of each chip. Embedded hardware platform for signal connection circuits. The software of this indicator adopts modular design, and each physical device has corresponding subroutines to complete their respective functions. Real-time interface, temperature query interface, data transmission interface, initial shelf life interface, initial system time interface, change default threshold interface, data transmission process interface, data transmission end interface, inquiry prediction end interface, prediction end interface, etc. 13 interfaces display, the 6 buttons that cooperate with this indicator can realize the quality monitoring of chilled fresh pork simply and efficiently. Among them, the "reset" button can realize the reset operation of the indicator and make the indicator run again; when the indicator is running on any of the 13 interfaces, press the "menu" button to return the interface to the system function menu interface .
本发明装置采用的主要技术如下:The main technology that device of the present invention adopts is as follows:
1.嵌入式技术1. Embedded technology
对于整个指示器的设计,是基于嵌入式技术的理论进行的。嵌入式系统的优点是可大量采集信号,处理速度快,实时性好;本指示器的主控制器采用TI公司生产的超低功耗微处理器MSP430F1XX,其自带有60KB FLASH和2KB RAM,FLASH主要用于存放系统软件,温度采集软件、货架期计算软件等,RAM主要用于存储指示器运行过程的中间变量。MSP430F1XX的主频率可达8Mhz,使其快速处理数据的能力得到保障,并且硬件乘法器的存在使系统能够更快地得到白对虾的实时货架期;其USART支持UART功能和SPI功能,本指示器采用UART方式实现系统数据的快捷传输;定时器实现了对温度采集时间和货架期计算时间的定时功能,当定时时间间隔到时,就触发指示器采集温度并计算货架期。The design of the whole indicator is based on the theory of embedded technology. The advantage of the embedded system is that it can collect a large number of signals, the processing speed is fast, and the real-time performance is good; the main controller of this indicator adopts the ultra-low power consumption microprocessor MSP430F1XX produced by TI Company, which has 60KB FLASH and 2KB RAM. FLASH is mainly used to store system software, temperature acquisition software, shelf life calculation software, etc. RAM is mainly used to store intermediate variables during the indicator’s operation. The main frequency of MSP430F1XX can reach 8Mhz, which guarantees its fast data processing ability, and the existence of hardware multiplier enables the system to get the real-time shelf life of white shrimp faster; its USART supports UART function and SPI function, this indicator The UART method is used to realize the fast transmission of system data; the timer realizes the timing function of the temperature collection time and the shelf life calculation time. When the timing interval is up, the indicator is triggered to collect the temperature and calculate the shelf life.
2.I2C技术2. I2C technology
微处理器MSP430F1XX与数据存储器AT24C64之间的数据传输采用I2C通信技术,I2C串行总线技术一般有两根信号线,一根是双向的数据线SDA,另一根是时钟线SCL。数据存储芯片AT24C64的串行数据线SDA接口是双向的,输出电路用于向MSP430F1XX总线上发送数据,输入电路用于接收MSP430F1XX总线上的数据。而串行时钟线SCL也是双向的,作为控制总线数据传送的Master MSP430F1XX,一方面要通过SCL输出电路发送时钟信号,另一方面还要检测总线上的SCL电平;作为接受主机命令的Slave AT24C64,要按总线上的SCL信号运行或接收SDA上的信号。本指示器的实时数据的存储与查询,便是通过Master MSP430F1XX通过SCL和SDA的配合发送指令和数据操控Slave AT24C64来实现的。The data transmission between the microprocessor MSP430F1XX and the data memory AT24C64 adopts I2C communication technology. The I2C serial bus technology generally has two signal lines, one is a bidirectional data line SDA, and the other is a clock line SCL. The serial data line SDA interface of the data storage chip AT24C64 is bidirectional, the output circuit is used to send data to the MSP430F1XX bus, and the input circuit is used to receive data on the MSP430F1XX bus. The serial clock line SCL is also bidirectional. As the Master MSP430F1XX that controls the bus data transmission, on the one hand, it needs to send the clock signal through the SCL output circuit, and on the other hand, it also needs to detect the SCL level on the bus; as the Slave AT24C64 that accepts the host command , to operate on the SCL signal on the bus or receive the signal on SDA. The storage and query of the real-time data of this indicator is realized by Master MSP430F1XX sending commands and data through the cooperation of SCL and SDA to control Slave AT24C64.
3.RS232技术3. RS232 technology
本指示器存储于以I2C通信方式实现存储至芯片AT24C64里的数据,在用户需要时,可以通过RS232串口通信方式传输至上位机上。RS232是迄今为止发展较为成熟的串口数据传输协议,数据传输过程信号稳定,不需要外接电源,只需2号、3号引脚便可以实现与微处理器MSP430F1XX的USART0的数据传输,因此被选作本指示器与电脑的通信协议。系统微处理器MSP430F1XX的UTXD0、URXD0支持UART数据传输方式,分别与RS232串口2号、3号引脚连接,即可实现数据的传输,其中本指示器自定义RS232的传输的数据包以及数据传输过程。This indicator is stored in the data stored in the chip AT24C64 by means of I2C communication. When the user needs it, it can be transmitted to the host computer through RS232 serial port communication. RS232 is a relatively mature serial data transmission protocol developed so far. The signal is stable during the data transmission process. It does not need an external power supply. It only needs pins 2 and 3 to realize data transmission with the USART0 of the microprocessor MSP430F1XX, so it was selected Make the communication protocol between the indicator and the computer. The UTXD0 and URXD0 of the system microprocessor MSP430F1XX support the UART data transmission mode, and are connected to the RS232 serial port No. 2 and No. 3 pins respectively to realize data transmission. The indicator customizes the data packet and data transmission of RS232 process.
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