CN101767124B - Aluminum brushing rod device - Google Patents
Aluminum brushing rod device Download PDFInfo
- Publication number
- CN101767124B CN101767124B CN200910266234XA CN200910266234A CN101767124B CN 101767124 B CN101767124 B CN 101767124B CN 200910266234X A CN200910266234X A CN 200910266234XA CN 200910266234 A CN200910266234 A CN 200910266234A CN 101767124 B CN101767124 B CN 101767124B
- Authority
- CN
- China
- Prior art keywords
- aluminum
- brushing
- rod
- rod device
- aluminium bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 55
- 230000001680 brushing effect Effects 0.000 title claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 239000004411 aluminium Substances 0.000 claims description 28
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008093 supporting effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
- B21C43/04—Devices for de-scaling wire or like flexible work
-
- B08B1/20—
Abstract
The invention relates to the aluminum processing field, in particular to the aluminum brushing rod device which is used to clean surface oxide layer and miscellanies of an aluminum rod which is preheated and extruded. The device comprises a brush cleaning mechanism which can accommodate the aluminum rod and clean the surface of the aluminum rod rotationally, a rod pushing mechanism which is used to push the aluminum rod into the brush cleaning mechanism, a frame which is used to install the mechanism above a bearing, an electric control part. The rod pushing mechanism of the invention pushes the aluminum rod into the brush cleaning mechanism, the brush cleaning mechanism cleans the surface of the aluminum rod rotationally, and removes the oxides and miscellanies on the surface of the aluminum rod, then the aluminum rod is fed into a rod ingot heating furnace, thereby the quality of aluminum extruding processing is improved, and the productivity is improved greatly as the invention is adopted, and the surface of the rod ingot is cleaned rapidly.
Description
Technical field
The present invention relates to aluminum processing field, particularly a kind of be used for to preheat, the aluminium bar of extrusion process carries out surface scale and the aluminum brushing rod device of foreign material cleaning.
Background technology
The aluminium section bar extruding is produced, and the aluminium bar blank is unique production material, and the oxide of excellent base surface attachment, aluminium matter is in flow process when extruding, and aluminium matter is mixed with oxide, makes aluminium profile product be mingled with foreign material, causes product rejection, causes huge economic loss.In order to improve the aluminium profile product quality, reduce economic loss, can only the more serious partial oxide in excellent base surface be done incomplete removal with manpower is manual in the past, the product rejection phenomenon still occurs, and makes the production cost height, and efficient is low.
Summary of the invention
In order to address the above problem, the purpose of this invention is to provide the aluminum brushing rod device that excellent base is cleaned in a kind of wire brush rotation with water, can remove the oxide of aluminium bar blank surface fully, save manpower.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions:
A kind of aluminum brushing rod device comprises
The brushing machine that can hold aluminium bar and spin-cleaning aluminium bar surface;
Be used for aluminium bar is pushed the rod pushing mechanism of brushing machine;
The frame of the above mechanism of support is installed;
Electric controling part.
Described brushing machine comprises the main shaft that has centre bore that holds aluminium bar, support and the inner ring of fixed main shaft, have the centre circle of at least one wire brush and be fixed in outer ring on the frame, above-mentioned inner ring and centre circle, all connect between centre circle and the outer ring by bearing, also comprise drive motors, drive motors is connected with centre circle by transmission mechanism.Described wire brush is 8, and circular array is arranged and is fixed on the centre circle.
Described brushing machine entrance and exit is equipped with the rolling pinch roller.
Described brushing machine is two groups, and is opposite along aluminium bar axially-aligned and direction of rotation.
Inside and outside both sides, described outer ring are fixed with the corresponding assembly pulley adjusted, the described assembly pulley of adjusting comprises the pulley base that is fixed on the outer ring, upward axle and the lower shaft be located in the pulley base have certain offset, top, lower shaft side wheel supports and terminates in the centre circle both sides, and last axle top is provided with the fixture of top wheel location.
Described brushing machine and aluminium bar contact position are provided with backing plate.
Described rod pushing mechanism comprises pushing rod, drive the power set that pushing rod advances and the preceding chute of support aluminium bar.
Chute is V-shaped before described arranges.
Described brushing machine one side is provided with unloads excellent mechanism, and it comprises chute behind V-shaped two of arranging, and wherein chute is fixed on the frame after one, and chute one end is articulated on the frame after another, and the other end is articulated on the frame by a cylinder.
Compared with prior art, the invention has the beneficial effects as follows:
1, rod pushing mechanism of the present invention pushes brushing machine with aluminium bar, brushing machine spin-cleaning aluminium bar surface, remove the oxide and the foreign material on surface, send into excellent base heating furnace again, improved the quality of aluminium extrusion process, and adopted the present invention greatly and boosted productivity, excellent base surface is cleared up fast.
2, wiper mechanism is two groups, and is opposite along aluminium bar axially-aligned and direction of rotation, and purpose is owing to clean time institute with water and cause excellent base rotation and offset mutually, make excellent base reposefully straight line move forward, and the rightabout rotation cleans with water, cleans with water effective.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
Fig. 1 a, 1b are the front view and the left views of rod pushing mechanism of the present invention;
Fig. 2 a is the schematic diagram of brushing machine 2 of the present invention and rolling pinch roller;
Fig. 2 b is that the A-A of Fig. 2 a is to view;
Fig. 3 a, 3b are the front view and the left views of brushing machine;
Fig. 4 a is inner ring and centre circle connection diagram;
Fig. 4 b is centre circle and outer ring connection diagram;
Fig. 5 is a wire brush holder structure schematic diagram;
Fig. 6 is the structural representation of adjustable assembly pulley;
Fig. 7 is the structural representation that unloads excellent mechanism;
The specific embodiment
Aluminum brushing rod device of the present invention comprises rod pushing mechanism 1, brushing machine 2, unloads excellent mechanism 3, frame 4 and electric controling part.
Shown in Fig. 1 a, 1b, rod pushing mechanism 1 comprises the preceding chute 11 of V-arrangement and pushing rod 12 and power set (reductor) 13 compositions thereof that are fixed on the frame 4 and the cylindrical roller pulley is housed, chute 11 before bar is sent into V-arrangement, because reductor 13 rotates, drive chain by sprocket wheel 14, driving pushing rod 12 moves, push bar to brushing machine 2, bar is axially to move forward simultaneously to clean by the wire brush that rotates, pass brushing machine 2 central bore, push away brushing machine, make excellent base enter the back chute fully, pushing rod 12 retreats immediately and resets.
Shown in Fig. 2 a, 2b, for excellent base moves axially when cleaning with water reposefully, above brushing machine 2 inlet sides, be provided with rolling pinch roller 5, the below is a chute 11 before the V-arrangement, export paraphysis base top and below and be equipped with rolling pinch roller 5, be used for excellent base is compressed, rolling pinch roller 5 strengthens the stability of excellent base by cylinder 6 controls.
Shown in Fig. 3 a, 3b, brushing machine 2 comprises inner ring 201, centre circle 202, outer ring 203.Outer ring 203 directly is fixed on the frame 4, inner ring 201 connects main shaft 204, be fastened on the frame 4 by 205 supportings of two blocks of main shaft supporting plates again, and bearing 206 is housed all on centre circle 202 internal and external circumferences, join by bearing and inner ring 201, outer ring 203, rotate (consulting 4a, 4b) by inner ring 201, outer ring 103 supportings.Wire brush 207 is contained on the centre circle 202 of rotation by steel wire brush holder 208, consults Fig. 5, and steel wire brush holder 208 is provided with elastic device, and elastic device is a spring 209 in the present embodiment.Wire brush 207 can entad move, make excellent base surface clean with water more evenly, clean.The materials of wire brush 207 are to select φ 20 useless steel wire ropes for use, and cost is saved in twice laid.Brushing machine 2 is identical two groups of structure,, is fixed on the frame 4 with after main shaft 6 is connected by three M36 studs 15, and each group is driven by a Y132M2-6 motor 16, and direction of rotation is opposite.In order to keep aluminium bar to be positioned at the center, inwall has installed liner plate 211 additional under main shaft 204 endoporus.
In order to strengthen the stability of centre circle 202 rotation status, 203 inside and outside both sides are equipped with and can adjust assembly pulley 210 in fixing outer ring, consult Fig. 6, pulley base 2101 is fixed on the outer ring, pulley base 2101 tops are provided with the fixedly bolt 2102 of top wheel location, be provided with axle 2103 in the pulley base 2101, it has certain offset with the lower shaft 2104 that is positioned at its below, fixedly connected with it, in the present embodiment, offset is 2mm, and the top wheel 2105 that can adjust assembly pulley 210 lower end side supports and terminates in centre circle 202 both sides.The method of adjustment of adjustable assembly pulley: earlier bolt 2102 is unclamped, the round platform on lower shaft 2104 tops and the round table-like screens of pulley base 2101 bottoms are broken away from, the rotation lower shaft supports top wheel 2105 and terminates in appropriate location, centre circle 202 both sides, bolt 2102 is tightened to get final product again.
The drive connection of brushing machine is: drive by motor 16, transmit sprocket wheel 212 → pinion 213 → gear wheel 214 by the chain (not shown), drive centre circle 202 rotations, wire brush on the centre circle 202 207 is cleaned aluminium bar with water at rotation status.After excellent base enters brushing machine, because steel wire brush holder 208 is along the radially turning effort of excellent base, cleaning excellent base surface with water, before and after the steel wire brush holder 208 minutes two groups, every group eight cover carries out cleaning with water for twice, and the two groups of direction of rotation in front and back are opposite, purpose is owing to clean time institute with water and cause excellent base rotation and offset mutually, make excellent base reposefully straight line move forward, improve and clean effect with water.
After excellent base is cleaned with water for twice through front and back fully, enter and unload excellent mechanism 3, consult Fig. 7, back chute 31 the same chutes 11 equally are the V-arrangement designs, one of them side is movable hinge type design, one end is articulated on the frame 4, the other end is articulated on the frame 4 by cylinder 32, back chute is equipped with the cylindrical roller pulley on 31 two sides, so after the excellent base 18 after cleaning with water enters back chute 31 fully, owing to left behind in the side of 31 activities of chute behind the V-arrangement in cylinder 32 effects, this moment excellent base 18 to sliding, the stokehold that is discharged into excellent base heating furnace is stored up excellent platform and is entered excellent base heating furnace again along the cylindrical roller pulley spindle.Go round and begin again, carry out the work of cleaning with water of next excellent base.
Electrical control is brushed the electric control system of excellent machine and is used accurate control hardwares such as PLC+ optoelectronic induction+frequency conversion, by rational programming as shown in Figure 8, be provided with instructions such as rod, push rod, the control of brush rod, dust suction control, make precise control, simple to operate, easy to maintenance.
The present invention is not limited to above-mentioned embodiment, if various changes of the present invention or distortion are not broken away from the spirit and scope of the present invention, if these changes and distortion belong within claim of the present invention and the equivalent technologies scope, then the present invention also is intended to comprise these changes and distortion.
Claims (9)
1. an aluminum brushing rod device is characterized in that: comprise
The brushing machine that can hold aluminium bar and spin-cleaning aluminium bar surface;
Be used for aluminium bar is pushed the rod pushing mechanism of brushing machine;
The frame of the above mechanism of support is installed;
Electric controling part;
Described brushing machine comprises the main shaft that has centre bore that holds aluminium bar, support and the inner ring of fixed main shaft, have the centre circle of at least one wire brush and be fixed in outer ring on the frame, above-mentioned inner ring and centre circle, all connect between centre circle and the outer ring by bearing, also comprise drive motors, drive motors is connected with centre circle by transmission mechanism.
2. aluminum brushing rod device according to claim 1 is characterized in that: described wire brush is 8, and circular array is arranged and is fixed on the centre circle.
3. aluminum brushing rod device according to claim 1 is characterized in that: described brushing machine entrance and exit is equipped with the rolling pinch roller.
4. aluminum brushing rod device according to claim 1 and 2 is characterized in that: described brushing machine is two groups, and is opposite along aluminium bar axially-aligned and direction of rotation.
5. aluminum brushing rod device according to claim 1 and 2, it is characterized in that: inside and outside both sides, described outer ring are fixed with the corresponding assembly pulley adjusted, the described assembly pulley of adjusting comprises the pulley base that is fixed on the outer ring, upward axle and the lower shaft be located in the pulley base have certain offset, top, lower shaft side wheel supports and terminates in the centre circle both sides, and last axle top is provided with the fixture of top wheel location.
6. aluminum brushing rod device according to claim 1 and 2 is characterized in that: described brushing machine and aluminium bar contact position are provided with backing plate.
7. aluminum brushing rod device according to claim 1 is characterized in that: described rod pushing mechanism comprises pushing rod, drive the power set that pushing rod advances and the preceding chute of support aluminium bar.
8. aluminum brushing rod device according to claim 7 is characterized in that: chute is V-shaped before described arranges.
9. aluminum brushing rod device according to claim 1, it is characterized in that: described brushing machine one side is provided with unloads excellent mechanism, it comprises chute behind V-shaped two of arranging, wherein chute is fixed on the frame after one, chute one end is articulated on the frame after another, and the other end is articulated on the frame by a cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910266234XA CN101767124B (en) | 2009-12-23 | 2009-12-23 | Aluminum brushing rod device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910266234XA CN101767124B (en) | 2009-12-23 | 2009-12-23 | Aluminum brushing rod device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101767124A CN101767124A (en) | 2010-07-07 |
| CN101767124B true CN101767124B (en) | 2011-09-07 |
Family
ID=42500311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910266234XA Active CN101767124B (en) | 2009-12-23 | 2009-12-23 | Aluminum brushing rod device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101767124B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3045567B1 (en) * | 2015-01-16 | 2022-08-31 | Eural Gnutti S.p.A. | Method for the production and pickling of aluminum bars |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4026607A1 (en) * | 1990-08-23 | 1992-02-27 | Kabelmetal Electro Gmbh | METHOD FOR INCREASING THE LIFETIME OF A TOOL FOR SHELLING STRIPS AND WIRE MADE OF ALUMINUM |
| CN1457275A (en) * | 2000-10-19 | 2003-11-19 | Bwe有限公司 | Method and apparatus for production of continuously extruded products |
| CN2910445Y (en) * | 2006-06-16 | 2007-06-13 | 台山市金桥铝型材厂有限公司 | Aluminium section rod brushing machine |
| CN201664875U (en) * | 2009-12-23 | 2010-12-08 | 台山市金桥铝型材厂有限公司 | Aluminum bar brushing device |
-
2009
- 2009-12-23 CN CN200910266234XA patent/CN101767124B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4026607A1 (en) * | 1990-08-23 | 1992-02-27 | Kabelmetal Electro Gmbh | METHOD FOR INCREASING THE LIFETIME OF A TOOL FOR SHELLING STRIPS AND WIRE MADE OF ALUMINUM |
| CN1457275A (en) * | 2000-10-19 | 2003-11-19 | Bwe有限公司 | Method and apparatus for production of continuously extruded products |
| CN2910445Y (en) * | 2006-06-16 | 2007-06-13 | 台山市金桥铝型材厂有限公司 | Aluminium section rod brushing machine |
| CN201664875U (en) * | 2009-12-23 | 2010-12-08 | 台山市金桥铝型材厂有限公司 | Aluminum bar brushing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101767124A (en) | 2010-07-07 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |