CN101760913B - Jean sublimating and dyeing apparatus - Google Patents
Jean sublimating and dyeing apparatus Download PDFInfo
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- CN101760913B CN101760913B CN2009101768084A CN200910176808A CN101760913B CN 101760913 B CN101760913 B CN 101760913B CN 2009101768084 A CN2009101768084 A CN 2009101768084A CN 200910176808 A CN200910176808 A CN 200910176808A CN 101760913 B CN101760913 B CN 101760913B
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- dyeing
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- sublimation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The present invention discloses a jean sublimating and dyeing apparatus and relates to a jean anhydrous dyeing apparatus which consists of a sublimating unit, a dyeing unit and a control unit, wherein a silica gel heater is pasted on the bottom surface of a dye tray, a vacuum measurement gauge head is arranged at the top end of a sublimating chamber, a solenoid valve is arranged on a dye clearing release hole at the lower end of the sublimating chamber, a rotating shaft of a reel variable-frequency motor is connected with an upper reel and a lower reel through connecting shafts, the vacuum measurement gauge head is arranged at the top end of a dyeing chamber, a jean cloth cover is arranged on the upper and the lower reels, a printing and dyeing spray head is connected with an outlet of the solenoid valve through a pipeline, an inlet of the solenoid valve is communicated with the space in the sublimating chamber through a pipeline, and a vacuum pump is respectively communicated with the sublimating chamber and the dyeing chamber. The apparatus ensures even dyeing of the jean cloth cover by using the method of sublimating the disperse dye in vacuum. The jean sublimating and dyeing apparatus has the advantages of no pollution, even dyeing, low energy consumption, automatic clearing and easy operation and control, and can achieve anhydrous dyeing.
Description
Technical field:
The present invention relates to a kind of denim non-aqueous dyeing device, relate to a kind of jean sublimating and dyeing apparatus that makes the method dyeing of dye sublimation specifically.
Background technology:
China is the country of a water resource famine, and water resource has only 2710 cubic metres per capita, be about the world per capita water resource 1/4th, occupy the 88th in the world.The textile printing and dyeing waste discharge is one of four industrial wastewater pollutions of China, and textile industry waste water 80% is from dyeing.According to incompletely statistics, national textile printing and dyeing water consumption in the whole year is 2,500,000,000 tons, and a year wastewater discharge is 1,800,000,000 tons, account for 35% of total industrial wastewater discharge, but waste water mainly contains compositions such as destarch, boiling-off, bleaching, mercerising, dyeing, printing waste water.Have following feature, the water yield is big, and change of water quality is big, organic pollution content height, and the basicity pH value is uncertain, and biodegradability is poor.Waste water COD cr is up to 3000, and the comprehensive regulation problem of wastewater in textile printing and dyeing industry becomes the task of top priority.
Technology about sewage dyeing aspect has had much at present, is 200720018152.X and 200610047806.1 etc. as the patent No..Mainly be to utilize the method for nonaqueous carrier to dye, as carriers such as critical CO2, coating.But in the production technology of denim because the denim cloth cover is general thicker, adopt above-mentioned medium to need bigger energy resource consumption, as adopt the coating method, coating compound must be squeezed in the denim, very consumes energy and be easy to generate phenomenons such as dyeing is inhomogeneous.
Summary of the invention:
The purpose of this invention is to provide a kind of denim non-aqueous dyeing device, it can be realized pollution-free, even dyeing, low energy consumption, advantage such as clear up, is convenient to control automatically.In order to solve the existing problem of background technology, the present invention is by the following technical solutions:
Jean sublimating and dyeing apparatus comprises distillation unit, dyeing unit; The distillation unit is made of with vacuum test gauge outfit 16-1 with vavuum pump 11, sublimation chamber sublimation chamber 1, cleaning piston cylinder 3, leading screw 4, cleaning motor 5, leading screw connector 6, silica gel heater 7, dyestuff pallet 8, electromagnetic valve 10, sublimation chamber; The dyeing unit is made of with vacuum test gauge outfit 16-2 and spool variable-frequency motor 17 with vavuum pump 12, printing and dyeing shower nozzle 13, upper winding shaft 14, lower winding shaft 15, printing and dyeing chamber dyeing chamber 2, electromagnetic valve 9, printing and dyeing chamber; Cleaning piston cylinder 3, leading screw 4, cleaning motor 5, leading screw connector 6, silica gel heater 7, dyestuff pallet 8 all are placed in the sublimation chamber 1; The rotating shaft of cleaning motor 5 links to each other with leading screw 4 by leading screw connector 6; Cleaning piston cylinder 3 is meshed with leading screw 4, and cleaning piston cylinder 3 contacts with the inwall precision of sublimation chamber 1; Silica gel heater 7 sticking dyestuff pallet 8 bottom surfaces that are posted on; Vacuum test gauge outfit 16-1 is placed in the top of sublimation chamber 1; Electromagnetic valve 10 is placed on the cleaning dyestuff liberation port of sublimation chamber 1 lower end; All by being placed in the dyeing chamber 2, the rotating shaft of spool variable-frequency motor 17 links to each other in upper winding shaft 14, lower winding shaft 15 by connecting axle for printing and dyeing shower nozzle 13, upper winding shaft 14, lower winding shaft 15, spool variable-frequency motor 17; Vacuum test gauge outfit 16-2 is placed in the top of dyeing chamber 2; Denim cloth cover 20 is placed on upper winding shaft 14, the lower winding shaft 15; Printing and dyeing shower nozzle 13 links to each other by the outlet of pipeline with electromagnetic valve 9, and the import of electromagnetic valve 9 communicates with space in the sublimation chamber 1 by pipeline; Vavuum pump 11,12 communicates with sublimation chamber 1, dyeing chamber 2 respectively.
The present invention be a kind of method of utilizing DISPERSE DYES to distil in a vacuum make the denim cloth cover all with dyeing device.That jean sublimating and dyeing apparatus of the present invention can be realized is pollution-free, even dyeing, low energy consumption, advantage such as clear up, be convenient to control automatically, can realize non-aqueous dyeing.
Description of drawings:
Figure one is the structural representation of apparatus of the present invention
Figure two is that the control module of apparatus of the present invention connects block diagram
The specific embodiment:
Consult figure one, the equipment of present embodiment is made up of distillation unit, dyeing unit and control module; The distillation unit is made of with vacuum test gauge outfit 16-1 with vavuum pump 11, sublimation chamber sublimation chamber 1, cleaning piston cylinder 3, leading screw 4, cleaning motor 5, leading screw connector 6, silica gel heater 7, dyestuff pallet 8, electromagnetic valve 10, sublimation chamber; The dyeing unit is made of with vacuum test gauge outfit 16-2 and spool variable-frequency motor 17 with vavuum pump 12, printing and dyeing shower nozzle 13, upper winding shaft 14, lower winding shaft 15, printing and dyeing chamber dyeing chamber 2, electromagnetic valve 9, printing and dyeing chamber; Cleaning piston cylinder 3, leading screw 4, cleaning motor 5, leading screw connector 6, silica gel heater 7, dyestuff pallet 8 all are placed in the sublimation chamber 1; The rotating shaft of cleaning motor 5 links to each other with leading screw 4 by leading screw connector 6; Cleaning piston cylinder 3 is meshed with leading screw 4, and cleaning piston cylinder 3 contacts with the inwall precision of sublimation chamber 1; Silica gel heater 7 sticking dyestuff pallet 8 bottom surfaces that are posted on; Vacuum test gauge outfit 16-1 is placed in the top of sublimation chamber 1; Electromagnetic valve 10 is placed on the cleaning dyestuff liberation port of sublimation chamber 1 lower end; All by being placed in the dyeing chamber 2, the rotating shaft of spool variable-frequency motor 17 links to each other in upper winding shaft 14, lower winding shaft 15 by connecting axle for printing and dyeing shower nozzle 13, upper winding shaft 14, lower winding shaft 15, spool variable-frequency motor 17; Vacuum test gauge outfit 16-2 is placed in the top of dyeing chamber 2; Denim cloth cover 20 is placed on upper winding shaft 14, the lower winding shaft 15; Printing and dyeing shower nozzle 13 links to each other by the outlet of pipeline with electromagnetic valve 9, and the import of electromagnetic valve 9 communicates with space in the sublimation chamber 1 by pipeline; Vavuum pump 11,12 communicates with sublimation chamber 1, dyeing chamber 2 respectively.
Consult figure two, control module is by main control computer 18-1 and driving circuit for electromagnetic valve 18-2,18-3, the silica gel heater drive circuit 18-4, cleaning motor-drive circuit 18-5, vavuum pump drive circuit 18-6,18-7, spool variable-frequency motor control circuit 18-8, the vacuum inspective meter 16 that connect main control computer 18-1 respectively, and the frequency converter 19 that is connected with spool variable-frequency motor control circuit 18-8 constitutes; Driving circuit for electromagnetic valve 18-2,18-3, silica gel heater drive circuit 18-4, cleaning motor-drive circuit 18-5, vavuum pump drive circuit 18-6,18-7, connect electromagnetic valve 9, electromagnetic valve 10, silica gel heater 7, cleaning motor 5, vavuum pump 11 and vavuum pump 12 respectively; Vacuum inspective meter 16 connects vacuum degree measuring instrument gauge outfit 16-1 and 16-2; The power end of spool variable-frequency motor 17 links to each other with the output of frequency converter 19.
The concrete course of work: referring to Fig. 1, at first main control computer initialization behind the starting device, detect the vacuum in sublimation chamber 1 and the dyeing chamber 2, start vavuum pump 11,12 during vacuum degree deficiency, main control computer 18-1 closes vavuum pump 11 simultaneously by driving silica gel heater drive circuit 18-4 when making sublimation chamber 1 interior air pressure reach 15KPa, connect the power supply of silica gel heater 7, begin to the heating of the distributing dyestuff in the dyestuff pallet 8.Effect by main control computer 18-1 remains on about 180 ℃ dyestuff pallet 8 temperature, and the distillation phenomenon will take place DISPERSE DYES this moment.Air pressure, temperature in the main control computer real-time inspection sublimation chamber 1 remain on about 15KPa the air pressure in the sublimation chamber 1, and temperature maintenance is under the sublimation condition about 180 ℃.Main control computer 18-1 also monitors the barometric information in the tinction chamber 2 simultaneously, and the air pressure in the dyeing chamber 2 is maintained about 10KPa.When being full of the fuel of distillation in the sublimation chamber 1, electromagnetic valve 9 is opened under the driving of main control computer 18-1, because the air pressure in sublimation chamber 1 and the dyeing chamber 2 has the pressure reduction of 5KPa, dye-gas under the driving of pressure reduction in the sublimation chamber 1 sprays from printing and dyeing shower nozzle 13 at a high speed under the driving of air pressure, spray on the denim cloth cover 20, main control computer 18-1 starts frequency converter 19 simultaneously, drives 17 work of spool variable-frequency motor.Spool variable-frequency motor 17 drives upper winding shafts 14, lower winding shaft 15 rotations, and denim cloth cover 20 pass through at the uniform velocity finished dyeing course in shower nozzle 13 the place aheads of printing and dyeing.
The dyestuff part dyestuff that on sublimation chamber 1 inwall, certainly will condense in dyeing course, can drive leading screw 4 rotations this moment by starting cleaning motor 5, the rotation of leading screw will drive 3 motions of cleaning piston cylinder, the motion of cleaning piston cylinder 3 will scrape the dyestuff that condenses on sublimation chamber 1 inwall, the dyestuff that falls down to clearing up dyestuff liberation port place, just can collect landing with dyestuff when opening electromagnetic valve 10.
Claims (1)
1. jean sublimating and dyeing apparatus is characterized in that: comprise distillation unit, dyeing unit; The distillation unit is tested gauge outfit (16-1) with vavuum pump (11), sublimation chamber with vacuum with electromagnetic valve (10), sublimation chamber by sublimation chamber (1), cleaning piston cylinder (3), leading screw (4), cleaning motor (5), leading screw connector (6), silica gel heater (7), dyestuff pallet (8), sublimation chamber and is constituted; The dyeing unit is tested gauge outfit (16-2) and spool variable-frequency motor (17) formation with vavuum pump (12), printing and dyeing shower nozzle (13), upper winding shaft (14), lower winding shaft (15), the chamber of printing and dyeing with vacuum with electromagnetic valve (9), printing and dyeing chamber by dyeing chamber (2), printing and dyeing chamber; Cleaning piston cylinder (3), leading screw (4), cleaning motor (5), leading screw connector (6), silica gel heater (7), dyestuff pallet (8) all are placed in the sublimation chamber (1); The rotating shaft of cleaning motor (5) links to each other with leading screw (4) by leading screw connector (6); Cleaning piston cylinder (3) is meshed with leading screw (4), and cleaning piston cylinder (3) contacts with the inwall precision of sublimation chamber (1); Sticking dyestuff pallet (8) bottom surface that is posted on of silica gel heater (7); Sublimation chamber is tested the top that gauge outfit (16-1) is placed in sublimation chamber (1) with vacuum; Sublimation chamber is placed on the cleaning dyestuff liberation port of sublimation chamber (1) lower end with electromagnetic valve (10); All by being placed in the dyeing chamber (2), the rotating shaft of spool variable-frequency motor (17) links to each other in upper winding shaft (14), lower winding shaft (15) by connecting axle for printing and dyeing shower nozzle (13), upper winding shaft (14), lower winding shaft (15), spool variable-frequency motor (17); Vacuum test gauge outfit (16-2) is placed in the top of dyeing chamber (2); Denim cloth cover (20) is placed on upper winding shaft (14), the lower winding shaft (15); Printing and dyeing shower nozzles (13) link to each other with the outlet of printing and dyeing chamber with electromagnetic valve (9) by pipeline, and the printing and dyeing chamber communicates with the interior space of sublimation chamber (1) by pipeline with the import of electromagnetic valve (9); Sublimation chamber vavuum pump (11), printing and dyeing the chamber with vavuum pumps (12) respectively with sublimation chamber (1), dyeing chamber (2) communicates, this jean sublimating and dyeing apparatus also comprises control module, control module is by main control computer (18-1), and the printing and dyeing chamber driving circuit for electromagnetic valve (18-2) that connects main control computer (18-1) respectively, sublimation chamber driving circuit for electromagnetic valve (18-3), silica gel heater drive circuit (18-4), cleaning motor-drive circuit (18-5), sublimation chamber vavuum pump drive circuit (18-6), printing and dyeing chamber vavuum pump drive circuit (18-7), spool variable-frequency motor control circuit (18-8), vacuum inspective meter (16), and the frequency converter (19) that is connected with spool variable-frequency motor control circuit (18-8) constitutes; The printing and dyeing chamber with driving circuit for electromagnetic valve (18-2), sublimation chamber with driving circuit for electromagnetic valve (18-3), silica gel heater drive circuit (18-4), cleaning motor-drive circuit (18-5), sublimation chamber with vavuum pump drive circuit (18-6), printing and dyeing chamber with vavuum pump drive circuit (18-7), connect the printing and dyeing chamber with electromagnetic valve (9) respectively, sublimation chamber with electromagnetic valve (10), silica gel heater (7), cleaning motor (5), sublimation chamber with vavuum pump (11) and printing and dyeing chamber vavuum pump (12); Vacuum inspective meter (16) connects sublimation chamber and tests gauge outfit (16-2) with vacuum degree measuring instrument gauge outfit (16-1) and printing and dyeing chamber with vacuum; The power end of spool variable-frequency motor (17) links to each other with the output of frequency converter (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101768084A CN101760913B (en) | 2009-09-22 | 2009-09-22 | Jean sublimating and dyeing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101768084A CN101760913B (en) | 2009-09-22 | 2009-09-22 | Jean sublimating and dyeing apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101760913A CN101760913A (en) | 2010-06-30 |
| CN101760913B true CN101760913B (en) | 2011-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101768084A Expired - Fee Related CN101760913B (en) | 2009-09-22 | 2009-09-22 | Jean sublimating and dyeing apparatus |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493140B (en) * | 2011-11-09 | 2013-10-09 | 淄博兰雁集团有限责任公司 | Cloth dyeing equipment and cloth dyeing method |
| CN104911845A (en) * | 2015-06-13 | 2015-09-16 | 常州大学 | Circulation steam denim spraying dyeing device |
| CN108951207B (en) * | 2018-07-04 | 2021-05-25 | 阿斯福特纺织（漳州）有限公司 | High-efficiency dyeing and finishing process for textile fabric |
| CN111575939A (en) * | 2020-05-14 | 2020-08-25 | 浙江华油色纺科技有限公司 | Vacuum dyeing device |
| CN111923177B (en) * | 2020-08-24 | 2022-07-19 | 嘉善精田精密机械制造有限公司 | Environment-friendly paint-free waterproof veneer processing technology |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4393671A (en) * | 1980-01-19 | 1983-07-19 | Hajime Ito | Apparatus for dyeing fiber by utilizing microwaves |
| CN2851312Y (en) * | 2005-11-17 | 2006-12-27 | 大连轻工业学院 | Supercritical carbon dioxide dyeing equipment |
| CN1944762A (en) * | 2006-10-27 | 2007-04-11 | 美晨集团股份有限公司 | Dyeing caldron in supercritical CO2 dyeing device |
| CN1958923A (en) * | 2006-10-27 | 2007-05-09 | 美晨集团股份有限公司 | Consecutive production plant for supercritical carbon dioxide dyeing, and consecutive dyeing method |
-
2009
- 2009-09-22 CN CN2009101768084A patent/CN101760913B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4393671A (en) * | 1980-01-19 | 1983-07-19 | Hajime Ito | Apparatus for dyeing fiber by utilizing microwaves |
| CN2851312Y (en) * | 2005-11-17 | 2006-12-27 | 大连轻工业学院 | Supercritical carbon dioxide dyeing equipment |
| CN1944762A (en) * | 2006-10-27 | 2007-04-11 | 美晨集团股份有限公司 | Dyeing caldron in supercritical CO2 dyeing device |
| CN1958923A (en) * | 2006-10-27 | 2007-05-09 | 美晨集团股份有限公司 | Consecutive production plant for supercritical carbon dioxide dyeing, and consecutive dyeing method |
Non-Patent Citations (1)
| Title |
|---|
| JP昭59-88966A 1984.05.23 |
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| CN101760913A (en) | 2010-06-30 |
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