Multifunctional upper trolley hoisting beam of ship-building gantry crane
Technical field
The present invention relates to the equipment on a kind of ship-building gantry crane, be particularly related to a kind of multifunctional upper trolley hoisting beam of ship-building gantry crane, what this hanging beam had merged rotatable advantage of the single row of hanging pulley and general hanging beam opens crotch suspension centre size benefits more, and the movable pulley spacing of hanging beam is adjustable, it is adjustable to be that suspension centre is opened the crotch spacing, and it is wide to be suitable for the fragment size scope that hangs.
Background technology
The ship-building gantry crane upper trolley hoisting beam of prior art has two kinds, a kind of row of hanging that uses for single hook, and another kind is two hanging beams that suspension hook is used, but two kinds of hanging beams all have its limitation.
Prior art one: single hook block row is provided in a side of under each suspension hook of dolly, and this single hook block row main parts size is steel rope lockset, pulley, sheave shaft, equalizing bar, hinge, three or four pulleys is set, to hang the lifting lockset under the crossbeam.Earhole is set in the middle of the crossbeam top, and hinged with the fraising on hinge and the suspension hook, the steel rope lockset is suspended on above the pulley, and the lockset bottom is connected with weight with shackle, with hoisting heavy.
When two suspension hooks of last dolly lift body section, the longitudinal axis line parallel of two rows of hanging, and with ship-building gantry crane girder longitudinal axis line parallel, the row's of hanging lockset respectively hangs an end of body section under two suspension hooks of last dolly, realizes lifting body section.When last dolly and following dolly are united when lifting body section, because suspension hook can rotate, therefore after suspension hook drives the row's of hanging rotation 90 degree, the length direction in-line of two rows of hanging, and it is vertical with ship-building gantry crane girder length-wise axis, two rows of hanging of last dolly are an end of lockset suspension body section down, and following dolly main hook lockset hangs the other end of body section, realizes lifting body section.
Because body section length is widely different, several meters of having are long, tens meters of having are long, each suspension hook of last dolly is the configuration row of hanging separately, though solved many hitch poinies of adaptation body section problem, but because last dolly two suspension hook spacings can not change mostly, even last dolly is provided with the suspension hook transverse-moving mechanism, two suspension hook spacings change also has only two or three meter, and therefore when the body section that lifting and last primary coupler distance differ greatly, last dolly hoist rope drift angle is bigger, when lifting altitude is more and more higher, the drift angle constantly increases, and the stressed increase of steel rope, long-term use cause the rope life-span to reduce.During this external lifting small size segmentation, deflection in the hoist rope is rising when being raised to certain altitude, and raising line has the danger of grazing girder.To sum up, when two suspension hooks of last dolly are joined independently the row of hanging, though solved the rotation problem of suspension centre well, because suspension centre opens crotch and can not change, so when the subsection hull of different size lifted by crane, can bring the problem of the excessive or grazing girder in raising line drift angle.
The hanging beam that two: two suspension hooks of prior art are used is provided in a side of between two suspension hooks of dolly, promptly goes up hanging beam of configuration between two suspension hooks of dolly.This hanging beam main parts size is steel rope lockset, pulley, sheave shaft, crossbeam, hinge, and three pairs or four pairs of pulleys are set under the crossbeam, to hang the lifting lockset.The crossbeam two ends are provided with earhole, use the fraising on hinge and the suspension hook hinged respectively, and the steel rope lockset is suspended on above the pulley, and the lockset bottom is connected with weight with shackle, with hoisting heavy.The pulley axis of this hanging beam and hanging beam length-wise axis spatial vertical, and sheave shaft is fixed on above the crossbeam, and pulley can not rotate around the vertical axis.The pairing of pulley on the hanging beam is used, and can form three, four groups and open the crotch size, and is different different with hanger position in the segmentation to adapt to body section length, makes suspension strop keep vertical as far as possible, raising safety in utilization and steel rope service life.
When last dolly lifts by crane body section separately with this hanging beam, at first select to open the close a pair of pulley of crotch size, on pulley, be equipped with shackle, establish the suspension cable wire again unloading to detain with segmentation, cable wire two ends line is vertical with segmentation two ends suspension centre line, realizes the upper trolley hoisting beam hoisting heavy for such one.When last dolly and following dolly are united when lifting body section, at first select and the close a pair of pulley of one section hanger size of segmentation, on pulley, be equipped with the two-stage shackle, establish the suspension cable wire again unloading to detain, cable wire two ends line is parallel with segmentation two ends suspension centre line, realizes that dolly lifts body section up and down.
In two lifting programs of technology two, because pulley is fixed on the hanging beam, can not rotate, therefore by one-level being set or the two-stage shackle realizes spinfunction, to adapt to different lifting programs around plumb bob vertical.Promptly when last dolly is used hanging beam separately, consider stress balance and hanging position demand, every place pulley under a shackle need be set, and unite when lifting segmentation at dolly up and down, under the every place of the reason pulley two shackles need be set equally.Therefore, when different segmentations of lifting or different schemes, need parts such as dismounting lockset and shackle, in practical operation, the Current Collector Sleave that dismounting one cover 600t goes up dolly need put down suspension hook to ground, then by several alongshoreman's operations, nearly altogether one hour time, waste time and energy, inefficiency has a strong impact on production.In addition, this scheme need dispose three, four pairs of assembly pulleys, and it is more to be equipped with pulley, and every pair of assembly pulley is fixed on a position, and waste is serious.
Summary of the invention
At present mainly contain the hanging beam that the row of hanging that single hook uses and two suspension hooks are used, all just solved a certain mono-function, hang and mediate the suspension centre of having determined and to rotate problem around plumb bob vertical, do not open the variable problem of crotch but do not solve suspension centre at the ship-building gantry crane hanging beam of usefulness.And having solved suspension centre, upper trolley hoisting beam opens the variable problem of crotch, but do not solve suspension centre and can rotate problem around plumb bob vertical, and lockset such as the configure shackle that in use also need expend time in, to realize equivalent spinfunction, to open crotch variable in order to reach suspension centre simultaneously, the needs outfit is many opens the crotch size to pulley to form difference, cause serious waste for addressing the above problem, the invention provides a kind of multifunctional upper trolley hoisting beam of ship-building gantry crane, it is variable that this hanging beam has realized that not only suspension centre is opened crotch, simultaneously suspension centre place pulley can be around its plumb bob vertical rotation, and opens the movable pulley of crotch and only need a pair ofly can adjust the different crotch of opening, and need not be provided with many to assembly pulley.
The present invention's technical scheme that adopts of dealing with problems is:
Multifunctional upper trolley hoisting beam of ship-building gantry crane, include crossbeam, the crossbeam two ends have fraising respectively, are installed with an even numbers axis pin base at its length direction of crossbeam upper edge, and are that the symmetric line symmetry is arranged on the crossbeam with crossbeam along the line of centers that its Width extends; Be hinged with a movable pulley mechanism respectively on two axis pin bases therein, this mechanism comprises connecting arm, the connecting arm upper end is hinged on the axis pin base, the lower end is fixed with lifting beam with hook, the suspension rod upper end is passed the interstitial hole of lifting beam with hook and is lumped together with the hook nut in the connecting arm is stubborn, be arranged with thrust baring between suspension rod and lifting beam with hook, the suspension rod lower end is provided with movable pulley, and movable pulley is provided with Current Collector Sleave; Described crossbeam middle part also is provided with intermediate pulley mechanism, this mechanism comprises a suspension rod a, suspension rod a upper end is passed the lifting beam with hook a that is fixed on the crossbeam and is twisted with hook nut a and lumps together, between suspension rod a and lifting beam with hook a, be arranged with thrust baring a, suspension rod a lower end is provided with intermediate pulley, and intermediate pulley is provided with Current Collector Sleave.
Totally 8 of described axis pin bases.
Beneficial effect of the present invention: it is variable that the suspension centre of multifunctional upper trolley hoisting beam of ship-building gantry crane is opened crotch, adapted to the difference of fragment size, avoided the deflection of hoist rope and hoist cable, improved processing safety and rope service life.Suspension centre place pulley can be around its plumb bob vertical rotation, lockset on the hanging beam need not be dismantled just applicable to various lifting programs, suspension hook and lockset need not be put into ground and dismounting lockset, as long as hung weight, pulley rotates to the proper angle position automatically, steel rope is not subjected to the subsidiary load effect, simplified control, and efficient improves.In addition, open the movable pulley of crotch and need only and a pair ofly can adjust the different crotch of opening, need not be provided with manyly to assembly pulley, the hanging beam device is simplified.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is a birds-eye view of the present invention;
Fig. 3 is that A among Fig. 1 is to view;
Fig. 4 is that B among Fig. 1 is to view;
Fig. 5 is a use view of the present invention.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
Multifunctional upper trolley hoisting beam of ship-building gantry crane as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, include crossbeam 1, crossbeam 1 two ends have fraising 18,18 respectively, and the fraising 18,18 that this hanging beam passes on the crossbeam 1 with bearing pin when using is hinged on them on two suspension hooks 17,17 of dolly.Its length direction is installed with several axis pin bases 2 in crossbeam 1 upper edge, be hinged with a movable pulley mechanism 100 respectively on two the axis pin base 2 therein, this mechanism comprises connecting arm 3, connecting arm 3 upper ends are hinged on the axis pin base 2, the lower end is fixed with lifting beam with hook 4, suspension rod 5 upper ends are passed the interstitial hole of lifting beam with hook 4 and are twisted with the hook nuts in the connecting arm 36 and lump together, between suspension rod 5 and lifting beam with hook 4, be arranged with thrust baring 7, suspension rod 5 lower ends are provided with movable pulley 8, and movable pulley 8 is provided with Current Collector Sleave 9.Have 8 axis pin bases 2 in the present embodiment, and be that the symmetric line symmetry is arranged on the crossbeam 1 along the line of centers that its Width extends with crossbeam, form one between two wherein symmetrical axis pin bases 2 and open the crotch size, promptly these 8 axis pin bases 2 have constituted 4 groups of different crotch sizes of opening.8 of being not limited in the present embodiment to be mentioned of the number of axis pin base 2 wherein, the crotch size of opening that forms so just is not limited in the present embodiment 4 groups.And the number of axis pin base 2 both can be that even numbers also can be an odd number, just an odd number axis pin base 2 can not be symmetrical arranged in twos, and the setting of axis pin base 2 needn't necessarily be symmetrical arranged, symmetrically arranged purpose is for two movable pulley mechanism symmetries being hinged on the axis pin base 2, it is stressed evenly to be symmetrical arranged the steel rope that can make two suspension hooks of dolly, can make lifted load reach maximum, and can prolong the period of service of steel rope on the suspension hook.
Owing to the distance between two movable pulley mechanisms 100 is bigger, be fit to the bigger body section of width is lifted by crane, for convenient lifting width body section little or that hanger is intensive lifts by crane, be provided with intermediate pulley mechanism 200 at described crossbeam 1 middle part, this mechanism comprises a suspension rod a11, suspension rod a11 upper end is passed the lifting beam with hook a12 that is fixed on the crossbeam 1 and is twisted with hook nut a13 and lumps together, between suspension rod a11 and lifting beam with hook a12, be arranged with thrust baring a14, suspension rod a11 lower end is provided with intermediate pulley 15, and intermediate pulley 15 is provided with Current Collector Sleave 16.
When using this hanging beam lifting body section, open the crotch size owing to have 4 on this hanging beam, the size of the body section that can lift by crane as required earlier is hinged on movable pulley mechanism to be had on the axis pin base 2 of suitably opening the crotch size, to need then the body section that lifts by crane by lug hook on the Current Collector Sleave 9 of movable pulley mechanism 100, wherein Current Collector Sleave 9 not only can directly hang body section, also can be hanging the next stage Current Collector Sleave, to adapt to the segmentation of many suspension centres.If the width of body section is less or hanger is closeer, the crotch size of opening that two movable pulley mechanisms are 100 is not suitable for more greatly it is lifted by crane, and then can lift by crane it with the intermediate pulley mechanism 200 of crossbeam pars intermedia.Because the hanger position difference on the different body sections, and a plurality of hangers in-line not on the same body section, after body section is lifted by crane, tensioning along with Current Collector Sleave 9,16, Current Collector Sleave 9,16 has the trend that rotates, to adapt to the moment unbalance that different hoisting point positions cause.Because movable pulley mechanism 100 and the pulley in the intermediate pulley mechanism 200 8,15 in this hanging beam are connected on suspension rod 5, the suspension rod a11, suspension rod 5, suspension rod a11 all are arranged with thrust baring 7, thrust baring a14 outward simultaneously, suspension rod 5, suspension rod a11 can carry out 360 degree rotations around plumb bob vertical, so the pulley in two pulley mechanisms also can rotate around plumb bob vertical, prevents the hoist cable moment unbalance problem that hanger position difference causes thereupon.
It is variable that the suspension centre of multifunctional upper trolley hoisting beam of ship-building gantry crane is opened crotch, adapted to the difference of fragment size, avoided the deflection of hoist rope and hoist cable, improved processing safety and rope service life.Suspension centre place pulley can be around its plumb bob vertical rotation, lockset on the hanging beam need not be dismantled just applicable to various lifting programs, suspension hook and lockset need not be put into ground and dismounting lockset, as long as hung weight, pulley rotates to the proper angle position automatically, steel rope is not subjected to the subsidiary load effect, simplified control, and efficient improves.In addition, open the movable pulley of crotch and need only and a pair ofly can adjust the different crotch of opening, need not be provided with manyly to assembly pulley, the hanging beam device is simplified.