CN101758461B - Shot blasting processing system for vertical steel drum surface - Google Patents

Shot blasting processing system for vertical steel drum surface Download PDF

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Publication number
CN101758461B
CN101758461B CN2009100676653A CN200910067665A CN101758461B CN 101758461 B CN101758461 B CN 101758461B CN 2009100676653 A CN2009100676653 A CN 2009100676653A CN 200910067665 A CN200910067665 A CN 200910067665A CN 101758461 B CN101758461 B CN 101758461B
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steel drum
shot
ball
blast
shot blasting
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CN2009100676653A
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CN101758461A (en
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张宝忠
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Tianjin Lyubote Environmental Protection Equipment Manufacturing Co., Ltd.
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CHAXI PAIL Manufacturing PLANT HANKU PREFECTURE TIANJIN CITY
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Abstract

The invention discloses a shot blasting processing system for a vertical steel drum surface, which aims to process the steel drum surface in a shot blasting processing mode, reduce environmental pollution and save resources. The upper part of a bucket elevator is connected with a shot separator; a impeller head is arranged on a shot blasting room; the impeller head is connected with the shot outlet of the storage bucket on the end of the shot separator through a pipeline; the lower end of the shot blasting room is provided with a shot collecting room which is communicated with the shot blasting room; a transverse auger conveyor is arranged between the shot blasting room and the shot collecting room; the position, which is corresponding to the lower end of the bucket of the bucket elevator, in the shot collecting room is provided with a longitudinal auger conveyor; one side of a steel drum displacement bracket is provided with a steel drum rotating mechanism; and the steel drum displacement bracket is connected with a steel drum displacement driving mechanism. In the invention, the steel drum surface is processed in a shot blasting mode, thereby simplifying the production technique and saving the resources. Due to the adoption of the vertical drum inlet mode and the drum rotation structure, the invention has the advantage of high operational reliability.

Description

Shot blasting processing system for vertical steel drum surface
Technical field
The present invention relates to a kind of superficial treatment system, in particular, relate to a kind of system that adopts the ball blast mode that steel drum surface is handled.
Background technology
Used waste and old steel drum utilizes after need recycle in fields such as oil, chemical industry again.In the existing steel drum processing procedure, processing for steel drum surface is adopted torch firing mostly, processing mode such as is polished, scrubs, can produce a large amount of smog in the torch firing process, produce a large amount of dust in bruting process, two kinds of processing modes all can cause serious environmental to pollute.In order to satisfy environmental protection requirement, need to increase treatment facility for smog or dust, increased and produced investment.Processing mode is scrubbed in employing, can cause the great amount of water resources waste.
Summary of the invention
The present invention is in order to overcome weak point of the prior art, to provide a kind of employing Shot Blasting mode that steel drum surface is handled, reducing environmental pollution, the shot blasting processing system for vertical steel drum surface that economizes on resources.
The present invention is achieved through the following technical solutions:
A kind of shot blasting processing system for vertical steel drum surface, it is characterized in that, comprise bucket elevator, shot-sand separator, impeller head, the shot blast room of open front, steel drum displacement support, steel drum displacement driving mechanism, the steel drum rotating mechanism, dust pelletizing system, top at bucket elevator is connected with shot-sand separator, shot blast room is provided with impeller head, described impeller head is connected with the ball mouth that goes out of shot-sand separator end storage bin hopper by pipeline, be provided with the ball sand collecting chamber that is communicated with shot blast room in the lower end of shot blast room, between shot blast room and ball sand collecting chamber, be provided with horizontal auger conveyor, be provided with the longitudinal spiral conveyer with corresponding position, hopper type elevator hopper lower end in ball sand collecting chamber, described ball sand collecting chamber is communicated with dust pelletizing system; Be provided with the steel drum rotating mechanism at steel drum displacement support and the corresponding side of shot blast room open front, on steel drum displacement support, be fixed with and the corresponding hermatic door of shot blast room open front, described steel drum rotating mechanism comprises electric rotating machine, described electric rotating machine is connected with rotating shaft on being arranged on steel drum displacement support by transmission mechanism, described rotating shaft is connected with jig, be provided with the rotating shaft opening at shot blast room top and the corresponding position of rotating shaft, described steel drum displacement support is connected with steel drum displacement driving mechanism.
Described shot blast room is provided with two impeller heads, the ball blast scope of the ball blast mouth of an impeller head is 45 degree, ball blast reaches at the bottom of half barrel and the position of half ladle body, the ball blast scope of another impeller head ball blast mouth is 45 degree, and ball blast reaches the position of whole bung and half ladle body or reaches half bung and the position of half ladle body.
Described steel drum displacement driving mechanism comprises the displacement motor that is fixed on the steel drum displacement support, described displacement motor is connected with the displacement driving gear by transmission mechanism, described displacement driving gear and the tooth bar engagement that is fixed on the displacement support are provided with the guide wheel that matches with guide rail in displacement support lower end.
Lower end at steel drum displacement support is provided with driven gear, described driven gear and the engagement of described tooth bar.
On bucket elevator, be connected with inspection platform.
Described dust pelletizing system is the filter bag type deduster.
The present invention has following technique effect:
1. the present invention adopts the ball blast mode that steel drum surface is handled, and has simplified production technology, has saved resource.And, adopt vertical advance a barrel mode and a bucket rotational structure, the functional reliability height, steel drum displacement support is provided with hermatic door, has improved sealing effectiveness, has optimized working environment.
2. adopt the displacement mode of wheel and rack engagement, can prevent of the influence of the dust of ball blast generation, the reliability height of transmission transmission mechanism.
Description of drawings
Fig. 1 is the front view of shot blasting processing system for vertical steel drum surface of the present invention;
Fig. 2 is the side view of shot blasting processing system for vertical steel drum surface of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments to the detailed description of the invention.
The schematic diagram of shot blasting processing system for vertical steel drum surface of the present invention as depicted in figs. 1 and 2, the shot blast room 6, steel drum displacement support 2, steel drum displacement driving mechanism, steel drum rotating mechanism, the dust pelletizing system 12 that comprise bucket elevator 11, shot-sand separator 9, impeller head 7,19, open front, be connected with shot-sand separator 9 on the top of bucket elevator 11, shot blast room 6 is provided with impeller head 7,19, and impeller head is connected with the ball mouth that goes out of shot-sand separator end storage bin hopper 8 by pipeline.Be provided with the ball sand collecting chamber 20 that is communicated with shot blast room in the lower end of shot blast room, between shot blast room and ball sand collecting chamber, be provided with horizontal auger conveyor 18, be provided with longitudinal spiral conveyer 21 with corresponding position, hopper type elevator hopper lower end in ball sand collecting chamber, ball sand collecting chamber 20 is communicated with dust pelletizing system 12.Be provided with the steel drum rotating mechanism at steel drum displacement support 2 with the corresponding side of shot blast room open front, on steel drum displacement support, be fixed with and the corresponding hermatic door 22 of shot blast room open front.Described steel drum rotating mechanism comprises electric rotating machine 3, electric rotating machine 3 by transmission mechanism be arranged on steel drum displacement support on 2 rotating shaft 5 be connected, rotating shaft 5 is connected with jig 4, is provided with the rotating shaft opening at shot blast room top and the corresponding position of rotating shaft.Described steel drum displacement support is connected with steel drum displacement driving mechanism.Described steel drum displacement driving mechanism can adopt any in hydraulic pressure displacement driving mechanism, pneumatic displacement driving mechanism, the electronic displacement driving mechanism.In the present embodiment, at the working environment of this equipment, in order to improve the reliability of displacement, the displacement driving mechanism that adopts the displacement motor to combine with gear, tooth bar.Described steel drum displacement driving mechanism comprises the displacement motor 1 that is fixed on the steel drum displacement support 2, displacement motor 1 is connected with displacement driving gear 14 by transmission mechanism, displacement driving gear 14 and tooth bar 16 engagements that are fixed on the displacement support are provided with the guide wheel 13 that matches with guide rail 15 in displacement support lower end.In order to ensure stability of transmission, be provided with driven gear 17 in the lower end of steel drum displacement support 2, driven gear 17 and tooth bar 16 engagements.
Wherein, dust pelletizing system is a DMC-24 filter bag type deduster.Maintenance is connected with inspection platform 10 on bucket elevator for convenience.Jig can adopt chuck, claw jig, sucker etc.
Shot blast room is provided with two impeller heads 7,19, when stand is carried out the ball blast surface treatment, the ball blast scope of the ball blast mouth of an impeller head 7 is 45 degree, ball blast reaches at the bottom of half barrel and the position of half ladle body, the ball blast scope of another impeller head 19 ball blast mouths is 45 degree, and ball blast reaches the position of whole bung and half ladle body.When the bucket of remaining silent is carried out the ball blast surface treatment, the ball blast scope of the ball blast mouth of an impeller head is 45 degree, ball blast reaches at the bottom of half barrel and the position of half ladle body, and the ball blast scope of another impeller head ball blast mouth is 45 degree, and ball blast reaches the position of half bung and half ladle body.
During use, by last barrel of mechanism bucket is displaced to and the corresponding position of jig, steel drum is blocked in the jig action.The action of steel drum displacement driving mechanism, rotating shaft moves along the rotating shaft opening at shot blast room top, and steel drum is delivered in the shot blast room, and simultaneously, the hermatic door on the steel drum displacement support just in time seals with the shot blast room open front.Impeller head begins ball blast, and steel drum is carried out surface treatment.After ball blast was finished, the action of steel drum displacement driving mechanism withdrawed from steel drum, by following barrel of following barrel mechanism in shot blast room.The ball sand that ball blast produces mixes, pill-sand mixture is delivered to the position of bucket elevator lower end hopper by horizontal auger conveyor and longitudinal spiral conveyer, hopper by bucket elevator is delivered to pill-sand mixture in the shot-sand separator, isolated pill enters in the storage bin hopper of shot-sand separator end, carries out Shot Blasting next time.

Claims (6)

1. shot blasting processing system for vertical steel drum surface, it is characterized in that, comprise bucket elevator, shot-sand separator, impeller head, the shot blast room of open front, steel drum displacement support, steel drum displacement driving mechanism, the steel drum rotating mechanism, dust pelletizing system, top at bucket elevator is connected with shot-sand separator, shot blast room is provided with impeller head, described impeller head is connected with the ball mouth that goes out of shot-sand separator end storage bin hopper by pipeline, be provided with the ball sand collecting chamber that is communicated with shot blast room in the lower end of shot blast room, between shot blast room and ball sand collecting chamber, be provided with horizontal auger conveyor, be provided with the longitudinal spiral conveyer with corresponding position, hopper type elevator hopper lower end in ball sand collecting chamber, described ball sand collecting chamber is communicated with dust pelletizing system; Be provided with the steel drum rotating mechanism at steel drum displacement support and the corresponding side of shot blast room open front, on steel drum displacement support, be fixed with and the corresponding hermatic door of shot blast room open front, described steel drum rotating mechanism comprises electric rotating machine, described electric rotating machine is connected with rotating shaft on being arranged on steel drum displacement support by transmission mechanism, described rotating shaft is connected with jig, be provided with the rotating shaft opening at shot blast room top and the corresponding position of rotating shaft, described steel drum displacement support is connected with steel drum displacement driving mechanism.
2. shot blasting processing system for vertical steel drum surface according to claim 1, it is characterized in that, described shot blast room is provided with two impeller heads, when stand is carried out the ball blast surface treatment, the ball blast scope of the ball blast mouth of an impeller head is 45 degree, ball blast reaches at the bottom of half barrel and the position of half ladle body, and the ball blast scope of another impeller head ball blast mouth is 45 degree, and ball blast reaches the position of whole bung and half ladle body; When the bucket of remaining silent is carried out the ball blast surface treatment, the ball blast scope of the ball blast mouth of an impeller head is 45 degree, ball blast reaches at the bottom of half barrel and the position of half ladle body, and the ball blast scope of another impeller head ball blast mouth is 45 degree, and ball blast reaches the position of half bung and half ladle body.
3. shot blasting processing system for vertical steel drum surface according to claim 1 and 2, it is characterized in that, described steel drum displacement driving mechanism comprises the displacement motor that is fixed on the steel drum displacement support, described displacement motor is connected with the displacement driving gear by transmission mechanism, described displacement driving gear and the tooth bar engagement that is fixed on the displacement support are provided with the guide wheel that matches with guide rail in displacement support lower end.
4. shot blasting processing system for vertical steel drum surface according to claim 3 is characterized in that, is provided with driven gear in the lower end of steel drum displacement support, described driven gear and the engagement of described tooth bar.
5. shot blasting processing system for vertical steel drum surface according to claim 3 is characterized in that, is connected with inspection platform on bucket elevator.
6. shot blasting processing system for vertical steel drum surface according to claim 3 is characterized in that, described dust pelletizing system is the filter bag type deduster.
CN2009100676653A 2009-01-13 2009-01-13 Shot blasting processing system for vertical steel drum surface Expired - Fee Related CN101758461B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825552A (en) * 2012-08-20 2012-12-19 天津绿博特环保设备制造股份公司 Steel drum surface shot-blasting treatment system
CN103949980B (en) * 2014-04-08 2016-04-06 大丰市飞腾铸造机械有限公司 There is shot-blast cleaning machine and the using method thereof of dust pre-separation function

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2072884U (en) * 1990-05-30 1991-03-13 江阴铸造机械厂 Balls throwing cleaning machine with squirrel-cage swivel plate
CN101239455A (en) * 2008-03-19 2008-08-13 天津市汉沽区茶西制桶厂 Steel drum surface shot-blast processing system
CN201366659Y (en) * 2009-01-13 2009-12-23 天津市汉沽区茶西制桶厂 Vertical shot-blasting processing device for surface of steel drum

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2072884U (en) * 1990-05-30 1991-03-13 江阴铸造机械厂 Balls throwing cleaning machine with squirrel-cage swivel plate
CN101239455A (en) * 2008-03-19 2008-08-13 天津市汉沽区茶西制桶厂 Steel drum surface shot-blast processing system
CN201366659Y (en) * 2009-01-13 2009-12-23 天津市汉沽区茶西制桶厂 Vertical shot-blasting processing device for surface of steel drum

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