CN101748847A - Ceramic aggregate building block and production method thereof - Google Patents
Ceramic aggregate building block and production method thereof Download PDFInfo
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- CN101748847A CN101748847A CN201010001006A CN201010001006A CN101748847A CN 101748847 A CN101748847 A CN 101748847A CN 201010001006 A CN201010001006 A CN 201010001006A CN 201010001006 A CN201010001006 A CN 201010001006A CN 101748847 A CN101748847 A CN 101748847A
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- aggregate
- building block
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- cement
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses a ceramic aggregate building block and a production method thereof, the method comprises the steps of mixing cement, aggregate and water according to the preset proportion and then mechanically pressing or stirring and molding to obtain the required concrete block, wherein the aggregate contains ceramic aggregate accounting for 1-100 percent of the total weight of the aggregate. The recycled waste ceramic is used as the aggregate, which not only provides a new aggregate for producing the concrete building block, but also solves the treatment problem of recycling water ceramic.
Description
Technical field
The present invention relates to coagulation great soil group constructional materials and manufacture method thereof, particularly a kind of waste ceramic of recovery that utilizes is made concrete building blocks and the manufacture method thereof that the aggregate manufacturing forms.
Background technology
Along with constructional materials reform, concrete block has become one of a kind of the most competitive New Building Materials.Widely popularize and develop this novel energy-saving construction material of concrete block, help promoting the industrialized house The development of architecture.Building block belongs to the bulk of non-agglutinating property, comprises that concrete bearing building-block, lightweight aggregate mix earth building blocks, insulation blocks, decorative blck, road concrete building block etc.It provides architectural design required possibility the most widely and selection for the architect.
Up to now, Da Bufen concrete building blocks (paving the way and partition wall) is many with natural stone and husky as aggregate.In Chaozhou, Guangdong Province, the natural stone resource is very limited on the one hand, and on the other hand, the waste ceramic that reclaim every day reaches 300 tons more than.How to handle the important topic that these waste ceramics have become government, other local these problems are also very serious in China, but do not cause enough attention, same countries in the world also all are faced with this problem, how the waste ceramic of these recovery is turned waste into wealth, the researcher of various countries has made number of research projects, and it is husky to comprise that the waste ceramic that will reclaim is broken into pottery; Broken back is as concrete aggregate.
Utilizing the recovery waste ceramic to make building block has tangible technology, environment, economic dispatch advantage, can affirm that it will become normal product by extraordinary production development in a short time.Can estimate that society also is very considerable to its demand.
Summary of the invention
The object of the present invention is to provide a kind of building block that utilizes the manufacturing of recovery waste ceramic and preparation method thereof.
For achieving the above object, the invention provides following technical scheme:
A kind of ceramic aggregate building block is mixed and made into by cement, aggregate and water, wherein contains the ceramic aggregate that accounts for aggregate gross weight 1～100% in the aggregate.
Further, also comprise waste material of buildings regeneration aggregate, sand and/or the stone that accounts for aggregate gross weight 0～99% in the above-mentioned aggregate.Preferably, comprise 50～80% ceramic aggregate in the above-mentioned aggregate.
Further, above-mentioned cement and aggregate mixed proportion by weight is: 1: 2.5～5 or 1: 8～15.
Can determine the ratio of other aggregate according to ceramic aggregate proportion in the aggregate, as for the mixed proportion between the compositions such as waste material of buildings, sand, stone in other aggregate is not key, the those of ordinary skill of the industry can be determined according to actual needs according to common practise and conventional means.Equally, the consumption of water in the above-mentioned raw materials also is definite according to actual needs.
Preferably, the invention provides the embodiment of following building block:
(1) makes the building block (by weight) of paving the way
Cement/aggregate 1/2.5-1/5
The 1%-100% of ceramic aggregate aggregate total amount
The waste material of buildings regeneration aggregate,
The 0%-99% of sand and/or stone aggregate total amount
Water is an amount of
(2) make partition block (by weight)
Cement/aggregate 1/8-1/15
The 1%-100% of ceramic aggregate aggregate total amount
The waste material of buildings regeneration aggregate,
The 0%-99% of sand and/or stone aggregate total amount
Water is an amount of
Preferably, building block of the present invention specifically can be adopted following scheme:
(1) pedestrian way is with the building block of paving the way (by weight)
Cement/aggregate 1/4
50% of ceramic aggregate aggregate total amount
25% of sand or stone aggregate total amount
25% of waste material of buildings regeneration aggregate aggregate total amount
Water is an amount of
(2) roadway is with the building block of paving the way (by weight)
Cement/aggregate 1/3
50% of ceramic aggregate aggregate total amount
25% of sand or stone aggregate total amount
25% of waste material of buildings regeneration aggregate aggregate total amount
Water is an amount of
(3) make partition block (by weight)
Cement/aggregate 1/12
80% of ceramic aggregate aggregate total amount
10% of sand or stone aggregate total amount
10% of waste material of buildings regeneration aggregate aggregate total amount
Water is an amount of
Be the above-mentioned building block that completes, the present invention also provides a kind of preparation method of ceramic aggregate building block, comprises the steps:
(1) by predetermined ratio cement, aggregate and water are mixed, wherein contain the ceramic aggregate that accounts for aggregate gross weight 1～100% in the aggregate;
(2) obtain required concrete block according to specification requirement machine pressure or stirring moulding.
Preferably, in said method, comprise 50～80% ceramic aggregate in the described aggregate.
Further, in said method, described cement and aggregate mixed proportion by weight is: 1: 2.5～5, and making paves the way uses building block; Described cement and aggregate mixed proportion by weight is: 1: 8～15, make the partition wall building block.
Further, in said method, described stirring is shaped to the wet packing compact forming that stirs.
Wherein, the cement in the technique scheme is any cement that adopts usually in the concrete technology, comprises portland cement, Portland cement, limestone portland cement etc.
Above-mentioned ceramic aggregate can be waste ceramic aggregate, the ceramic powder that reclaims.Wherein the waste ceramic aggregate of Hui Shouing comprises the various waste ceramic bottles in waste recovery market, the flat ceramic fragment of brick, ceramic sanitary appliance etc., the particle diameter that all waste ceramics are made through fragmentation is less than 20mm, in actual production processing, when breaking the waste ceramic aggregate, the ceramic aggregate particle diameter that is obtained is different, wherein much has been ground into the ceramic powder of particle diameter less than＜5mm.Preferably, the ceramic aggregate particle diameter is 3-12mm.
Above-mentioned waste material of buildings regeneration aggregate comprise all buildings and removal refuse through the broken and particle diameter made less than the aggregate of 20mm, be preferably 3-12mm.。
Described sand can be river sand or sea sand, and described stone is less than the rubble of 20mm particle diameter, is preferably 3-12mm.。
The present invention utilizes machine to press and stirs the building block that forming method is made, and after testing, every index can reach and be higher than product standard, and result of use is very good.Because the present invention has used the recovery waste ceramic to do aggregate, thereby find new aggregate both for the production of concrete building blocks, solved the handling problem of reclaiming waste ceramic again.
The specific embodiment
Embodiment 1:
Be example with the building block of paving the way below, preparation method of the present invention is described.
In the present embodiment, make the thick building block of paving the way of 60mm, for consideration attractive in appearance, this building block has bottom and surface layer.It is thick that bottom is about 55mm, and it is thick that surface layer is about 5mm.
Materials are produced in operation one, preparation: cement, river sand, thin river sand (particle diameter is 0.6-0.7mm), stone, ceramic aggregate (being the waste ceramic aggregate, is the waste ceramic grain in the present embodiment), pigment and water.
Operation two, making earlier are positioned at the bed material of bottom: after determining mixed proportion, import the ratio consumption of the required weight of other aggregate, water and cement such as stone, the required weight of waste ceramic grain, river sand successively in the manufacture control chamber.Above-mentioned water and cement mixing ratio, those skilled in the art can require to be provided with routinely, and preferably, the weight ratio of water and cement is 23: 100.
Start-up routine, above-mentioned material stock (stone, waste ceramic grain, river sand) is transported in the weigh hopper of input weight data through the material stock cylinder, and the weight that conforms with the regulations is transported and is stopped; Start main conveyer belt, the weighing weigh hopper valve opening of weight that conforms with the regulations, material is in conveyer belt is delivered to the hopper of the mixed cylinder of bed material.
Mass transport finishes, and hopper rises to cement and throws in platform, adds the cement of prescription specified wt; Start the rising switch, hopper rise to the mixed cylinder of bed material the input port (still have material stock as the mixed cylinder of bed material, then can be slack, otherwise then can starting gate, inject all materials).
After material injects the mixed cylinder of bed material, the beginning batch mixing, the Water filling valve that preestablishes water and cement proportion also can be opened automatically, injects the water yield through setting.
After all materials are mixed, the valve opening of the mixed cylinder bottom portion of bed material, bed material is standby in conveyer belt is sent to brickmaking machine bed material cylinder.
Operation three, making form the lining of surface layer: the same, determine mixed proportion earlier, and import the required weight of thin river sand, water, cement proportion consumption (weight ratio is about 23: 100) successively in the manufacture control chamber.
Start-up routine, the thin river sand of material stock is transported in the weigh hopper of input weight data through the material stock cylinder; The weight that conforms with the regulations is transported and is stopped.Start main conveyer belt, the weighing weigh hopper valve opening of weight that conforms with the regulations, material is in conveyer belt is delivered to the hopper of the mixed cylinder of lining.
Mass transport finishes, and hopper rises to cement and throws in platform, adds cement, the pigment of prescription specified wt.Start the rising switch, hopper rise to the mixed cylinder of lining the input port (still have material stock as the mixed cylinder of lining, then can be slack, otherwise then can starting gate, inject all materials).After material injects the mixed cylinder of lining, the beginning batch mixing, the Water filling valve that preestablishes tap water and cement proportion also can be opened automatically, injects the water yield through setting.After all materials are mixed, the valve opening of the mixed cylinder bottom portion of lining, lining is standby in conveyer belt is sent to brickmaking machine lining cylinder.
Operation four, press processing request, install die neededly in advance, divide bed die and face mould, send into the special-purpose iron plate (850x550x9mm) of brickmaking machine.Start-up routine is pressed in the manufacture control chamber, produces beginning.Iron plate is delivered to mold bottom, brickmaking machine bed material cylinder valve door is opened, send into bed material in bed die, face mould is through the downward compacting of hydraulic pressure (bed material), brickmaking machine lining cylinder valve door is opened then, sends into lining in bed die, and face mould is through the downward compacting of hydraulic pressure (lining), bed die and face mould rise slowly, break away from building block; Building block is sent from brickmaking machine through iron plate, through the maintenance solidified forming.
Building blocks such as partition block can be made with reference to said method, only need to omit the preparation and the manufacturing procedure of surface layer lining.
Embodiment 2:
The present invention provides the building block of following prescription according to the standard-required of different building blocks, its according to but be not limited only to above-mentioned process and make, also can adopt all preparation methods and common apparatus in the industry prior art.The particle diameter of ceramic aggregate in the raw material (waste ceramic skeletal grain), waste material of buildings regeneration aggregate, river sand, sea sand, stone is 3-12mm.Certainly, in the ceramic aggregate crushing process, a part of product cut size that also can mix in the raw material is less than 3mm.Those skilled in the art can be according to the aforementioned mixed proportion scope that provides, operation according to this.The prescription of building block raw material is as follows:
(1) makes the building block (by weight) of paving the way
100 parts of cement
250 parts of aggregate total amounts
Wherein 1% of ceramic aggregate aggregate total amount
99% of waste material of buildings regeneration aggregate aggregate total amount
23 parts in water
(2) make the building block (by weight) of paving the way
100 parts of cement
500 parts of ceramic aggregates
23 parts in water
(3) make the building block (by weight) of paving the way
100 parts of cement
500 parts in aggregate
Wherein, 80% of ceramic aggregate aggregate total amount
10% of river sand aggregate total amount
10% of waste material of buildings regeneration aggregate aggregate total amount
23 parts in water
(4) make the building block (by weight) of paving the way
100 parts of cement
450 parts in aggregate
Wherein, 50% of ceramic aggregate aggregate total amount
50% of sea sand aggregate total amount
23 parts in water
(5) make partition block (by weight)
100 parts of cement
800 parts in aggregate
Wherein, 40% of ceramic aggregate aggregate total amount
20% of stone aggregate total amount
40% of waste material of buildings regeneration aggregate aggregate total amount
23 parts in water
(6) make partition block (by weight)
100 parts of cement
1000 parts in aggregate
Wherein, 70% of ceramic aggregate aggregate total amount
20% of river sand and stone aggregate total amount
10% of waste material of buildings regeneration aggregate aggregate total amount
23 parts in water
Embodiment 3
For effect of the present invention is described, below the product of making according to certain mixed proportion is tested.Wherein, 1: 4.5 mixed proportion of cement and aggregate adds quantitative water (is 23/100 to mix by the water and the weight ratio of cement), adjusts ceramic aggregate (waste ceramic aggregate) and the shared ratio of river sand, according to as above process machine pressure or stir into building block.Resize ratio is seen as following table 1.From the test result of the concrete block of listed proportioning of table 1 and production as can be seen, when containing 50% recovery waste ceramic aggregate in the building block, no matter other aggregates are what, 28 days compressive strength has all reached the requirement (49Mpa) of British Standard, water absorption rate also meets Australian standard (＜7.5%), and wear-resistant index has also reached the requirement (＜23) of British Standard.
Table 1 concrete the pave the way proportioning and the test result of building block
Embodiment 4
The same with embodiment 3, adopt same raw material, adjust its mixed proportion, add entry (is 23/100 to mix by the water and the weight ratio of cement).What table 2 was listed is the proportioning and the test result of partition block.As can be seen from Table 2, reclaim waste ceramic aggregate consumption and be increased to 80%, the compressive strength of partition wall concrete block has also reached national standard.
The proportioning of table 2 partition block and test result
More than by the mode of exemplary embodiment the present invention is carried out exemplary explanation, but the present invention is not limited thereto.Be construed as, under the situation that does not depart from design of the present invention, operating principle, other replacement that the activities among the above embodiment can be known by present technique field personnel or be equal to means and replace.
Claims (10)
1. ceramic aggregate building block, it is characterized in that: this building block is mixed and made into by cement, aggregate and water, wherein contains the ceramic aggregate that accounts for aggregate gross weight 1～100% in the aggregate.
2. building block as claimed in claim 1 is characterized in that: also comprise the waste material of buildings regeneration aggregate, sand and/or the stone that account for aggregate gross weight 0～99% in the described aggregate.
3. building block as claimed in claim 1 is characterized in that: comprise 50～80% ceramic aggregate in the described aggregate.
4. as arbitrary described building block among the claim 1-3, it is characterized in that: described cement and aggregate mixed proportion by weight is: 1: 2.5～5 or 1: 8～15.
5. the building block described in claim 1 is characterized in that: the particle diameter of described aggregate is 3-12mm.
6. the preparation method of a ceramic aggregate building block is characterized in that, comprises the steps:
(1) by predetermined ratio cement, aggregate and water are mixed, wherein contain the ceramic aggregate that accounts for aggregate gross weight 1～100% in the aggregate;
(2) obtain required concrete block according to specification requirement machine pressure or stirring moulding.
7. the method described in claim 6 is characterized in that: comprise 50～80% ceramic aggregate in the described aggregate.
8. the method described in claim 6 or 7, it is characterized in that: described cement and aggregate mixed proportion by weight is: 1: 2.5～5, making paves the way uses building block.
9. the method described in claim 6 or 7, it is characterized in that: described cement and aggregate mixed proportion by weight is: 1: 8～15, make the partition wall building block.
10. the method described in claim 6 is characterized in that: described stirring is shaped to the wet packing compact forming that stirs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010001006A CN101748847A (en) | 2010-01-18 | 2010-01-18 | Ceramic aggregate building block and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010001006A CN101748847A (en) | 2010-01-18 | 2010-01-18 | Ceramic aggregate building block and production method thereof |
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| CN101748847A true CN101748847A (en) | 2010-06-23 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501294A (en) * | 2011-09-29 | 2012-06-20 | 黄金海 | Method for manufacturing brick from waste ceramic |
| CN103183489A (en) * | 2011-12-27 | 2013-07-03 | 上海德滨环保科技有限公司 | Environmentally-friendly green concrete |
| CN103274638A (en) * | 2013-04-27 | 2013-09-04 | 王玉全 | Composition for making paving or building block |
| CN105110752A (en) * | 2015-09-22 | 2015-12-02 | 南昌大学 | Novel mixed building material |
| CN107814519A (en) * | 2017-11-11 | 2018-03-20 | 黄志鹏 | A kind of method for substituting granite artificial stone with ceramic discarded object |
-
2010
- 2010-01-18 CN CN201010001006A patent/CN101748847A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501294A (en) * | 2011-09-29 | 2012-06-20 | 黄金海 | Method for manufacturing brick from waste ceramic |
| CN102501294B (en) * | 2011-09-29 | 2014-07-02 | 黄金海 | Method for manufacturing brick from waste ceramic |
| CN103183489A (en) * | 2011-12-27 | 2013-07-03 | 上海德滨环保科技有限公司 | Environmentally-friendly green concrete |
| CN103183489B (en) * | 2011-12-27 | 2016-07-06 | 上海德滨环保科技有限公司 | A kind of Environmentally-friegreen green concrete |
| CN103274638A (en) * | 2013-04-27 | 2013-09-04 | 王玉全 | Composition for making paving or building block |
| CN103274638B (en) * | 2013-04-27 | 2016-09-14 | 王玉全 | Pave the way or the compositions of building block for making |
| CN105110752A (en) * | 2015-09-22 | 2015-12-02 | 南昌大学 | Novel mixed building material |
| CN107814519A (en) * | 2017-11-11 | 2018-03-20 | 黄志鹏 | A kind of method for substituting granite artificial stone with ceramic discarded object |
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Application publication date: 20100623 |