CN101748625B

CN101748625B - Method for producing large-diameter triangular strand wire rope

Info

Publication number: CN101748625B
Application number: CN2008102299050A
Authority: CN
Inventors: 何德怀; 张德英; 邢永晟; 向卫国; 王成华; 刘若鹏; 李广宇; 赵东升
Original assignee: ANGANG STEEL WIRE ROPE Co Ltd
Current assignee: ANGANG STEEL WIRE ROPE Co Ltd
Priority date: 2008-12-18
Filing date: 2008-12-18
Publication date: 2012-01-25
Anticipated expiration: 2028-12-18
Also published as: CN101748625A

Abstract

The invention relates to a method for producing a large-diameter triangular strand wire rope. The method comprises the following steps: rolling a round strand into a triangular strand core through a core rolling machine; producing strands of a steel wire rope through a serial strand rope machine set, wherein the number of steel wire layers out of the triangular strand core is 2 or 3 and the total number, exclusive of the number of strand core steel wires, ranges from 39 to 81; and manufacturing strands into the steel wire rope by using a rope machine. The serial strand rope machine set is a three-serially-connected strand rope machine set or a four-serially-connected strand rope machine set; the three-serially-connected strand rope machine set is used for producing the strand of which the strand core is provided with 2 layers of steel wires outside; and the four-serially-connected strand rope machine set is used for producing the strand of which the strand core is provided with 3 layers of steel wires outside. In the method, the round strand is rolled into the triangular strand core and the size of the strand core and the number of steel wire ropes of the outside layer are reasonably selected, so that a qualified large-diameter triangular strand is produced in a continuous production mode by the serial stand wire rope set; and the process is reasonable and the requirement on quality is met.

Description

A kind of production method of large-diameter triangular strand wire rope

Technical field

The present invention relates to a kind of production method of major diameter steel wire rope.

Background technology

The production method of triangular strand wire rope thigh is to use special-purpose strander to produce section configuration to be leg-of-mutton strand, on rope-forming machine, to push through special-purpose rotational forming device then, is twisted into steel wire rope.The triangular strand wire rope diameter that existing structure is produced can only be below 58mm, and the above triangular strand wire rope one of 60mm is not have suitable structure, and the 2nd, equipment does not possess production capacity.

Utilize existing structure to produce large-diameter triangular strand wire rope; Just simply steel wire diameter in the thigh is amplified, this disadvantage that can bring is: steel wire diameter is too thick in strand, and is not easy to operate during production; And mainly be that safety assurance ability in use reduces; The flexibility variation, the steel wire rope fatigue performance reduces, and service life is short.

Summary of the invention

The production method that the purpose of this invention is to provide a kind of large-diameter triangular strand wire rope; This method is rolled into triangle thigh core through justifying thigh; Choose reasonable thigh core size and cover wire rope radical through series connection strand unit one line quantity-produced mode, are produced qualified large-diameter triangular strand; Technology is reasonable, and quality meets the demands.

The present invention realizes through following technical scheme:

A kind of production method of large-diameter triangular strand wire rope, this method comprises the steps:

1) adopts and to roll the core machine and will justify thigh and be rolled into triangle thigh core;

2) pass through the thigh that series connection strand unit is produced steel wire rope; The outside steel wire number of plies of triangle thigh core is 2 layers or 3 layers, and the total radical of steel wire does not comprise a strand core wire radical in the 39-81 scope;

3) process steel wire rope through rope-forming machine again.

Described series connection strand unit is three string series connection strand units or four string series connection strand units; It is the thigh of 2 layers of steel wire that three string series connection strand units are used for producing a burst core outside; It is the thigh of 3 layers of steel wire that four string series connection strand units are used for producing a burst core outside.

The I-beam wheel number of described series connection strand unit is 57-121.

Described rolling is equipped with 2-5 group roll on the core machine, roll is contained on the rotary turnplate; Every group of roll comprises 2 or 3 active rolls, and roll pass is a triangle.

The rotating speed of described rotary turnplate is identical with the pitch dish rotating speed of series connection strand unit.

Compared with prior art, the invention has the beneficial effects as follows: adopt this method can produce the triangular strand wire rope that maximum gauge can reach 100mm, substitute the major diameter round-strand rope, improved the product use and received the order, satisfy user's instructions for use.

Description of drawings

Fig. 1-the 1st, by the compound steel silk form the thigh structure chart;

Fig. 1-2 by two layers of steel wire form the thigh structure chart;

Fig. 2-the 1st, the steel wire rope sectional drawing of forming by two layers of steel wire processed of thigh;

Fig. 2-the 2nd, the steel wire rope sectional drawing of forming by the compound steel silk processed of thigh;

Fig. 3 is the structural representation that rolls four string series connection strand units of core, stranding;

Fig. 4-the 1st rolls core machine two roll pass sketch map;

Fig. 4-the 2nd rolls core machine three roll pass sketch map;

Among the figure: the 1-first string I-beam wheel 2-first string fuselage 3-rolls the outer whirligig of the core machine 4-second string I-beam wheel 5-, second string fuselage 6-strand internal layer whirligig 7-the 3rd string I-beam wheel 8-the 3rd string fuselage 9-strand middle level whirligig 10-the 4th string I-beam wheel 11-the 4th string fuselage 12-strand

The specific embodiment

4) see Fig. 4-1, Fig. 4-2, adopt and to roll the core machine and will justify thigh and be rolled into triangle thigh core;

2) see Fig. 1-1, Fig. 1-2, the outside steel wire number of plies of triangle thigh core is 2 layers or 3 layers, and the total radical of steel wire does not comprise a strand core wire radical in the 39-81 scope; Produce the thigh of steel wire rope through series connection strand unit; Community of stock rope unit is three string series connection strand units or four string series connection strand units; It is the thigh of 2 layers of steel wire that three string series connection strand units are used for producing a burst core outside; Four string series connection strand units are used for producing the thigh (see figure 3) that burst core outside is 3 layers of steel wire.The number of the I-beam wheel of series connection strand unit is 57-121.

3) process steel wire rope through rope-forming machine again, the steel wire rope sectional drawing is shown in Fig. 2-1, Fig. 2-2.

Roll 2-5 group roll is installed on the core machine, roll is contained on the rotary turnplate; Every group of roll comprises 2 or 3 active rolls, and roll pass is a triangle.The rotating speed of rotary turnplate is identical with the pitch dish rotating speed of series connection strand unit.

Claims

1. the production method of a large-diameter triangular strand wire rope is characterized in that, this method comprises the steps:

1) adopts and to roll the core machine and will justify thigh and be rolled into triangle thigh core; Described rolling is equipped with 2-5 group roll on the core machine, roll is contained on the rotary turnplate; Every group of roll comprises 2 or 3 active rolls, and roll pass is a triangle;

3) process steel wire rope through rope-forming machine again.

2. the production method of a kind of large-diameter triangular strand wire rope according to claim 1 is characterized in that, described series connection strand unit is three string series connection strand units or four string series connection strand units; It is the thigh of 2 layers of steel wire that three string series connection strand units are used for producing a burst core outside; It is the thigh of 3 layers of steel wire that four string series connection strand units are used for producing a burst core outside.

3. the production method of a kind of large-diameter triangular strand wire rope according to claim 1 and 2 is characterized in that, the number of the I-beam wheel of the work of described series connection strand unit is 57-121.

4. the production method of a kind of large-diameter triangular strand wire rope according to claim 1 is characterized in that, the rotating speed of described rotary turnplate is identical with the pitch dish rotating speed of series connection strand unit.