CN101745654B - Titanium alloy bar turning tool - Google Patents
Titanium alloy bar turning tool Download PDFInfo
- Publication number
- CN101745654B CN101745654B CN2010103011762A CN201010301176A CN101745654B CN 101745654 B CN101745654 B CN 101745654B CN 2010103011762 A CN2010103011762 A CN 2010103011762A CN 201010301176 A CN201010301176 A CN 201010301176A CN 101745654 B CN101745654 B CN 101745654B
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- China
- Prior art keywords
- blade
- double
- tool
- edge
- titanium alloy
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 24
- 238000007514 turning Methods 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 229910052582 BN Inorganic materials 0.000 claims abstract description 8
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 abstract description 7
- 239000010936 titanium Substances 0.000 abstract description 7
- 229910052719 titanium Inorganic materials 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 5
- 229910052721 tungsten Inorganic materials 0.000 description 5
- 239000010937 tungsten Substances 0.000 description 5
- 238000011109 contamination Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention relates to a titanium alloy bar turning tool, which belongs to the technical field of metal cutting. The titanium alloy bar turning tool comprises a double-slot tool head, a clamping component, a special edge, a double-blade component, a tool pad and a tool rod, wherein the double-slot tool head and the tool rod are connected with each other, and the clamping component and the tool pad are both fixedly arranged in the tool head and are closely contacted with the two sides of the double-blade component. The invention fully develops the high-performance advantage of the polycrystalline cubic boron nitride, and makes the polycrystalline cubic boron nitride possess sufficient impact resistance through effective treatment of the blade edges. Therefore, the invention can effectively complete the stripping of titanium ingot. Due to the double-head clamp, two blades can be matched with each other, the advantages of the two blades are supplementary to each other, and the invention can achieve high material removing rate on the premises that the service life of the tool is prolonged and the processing quality is ensured, thereby greatly improving the processing efficiency. Therefore, the double-blade turning tool with the combination of a circular blade and a square blade is most applicable to the stripping of titanium alloy bars, and has the advantages of high production efficiency, high yield of titanium materials and low tool consumption.
Description
Technical field
What the present invention relates to is the cutter in a kind of metal cutting technology field, specifically be a kind of based on polycrystalline cubic boron nitride can the peeling special use titanium alloy bar turning tool.
Background technology
Since the 1950's, owing to pressing for of aeronautical and space technology, casting titanium industrial requirement also just arises at the historic moment.Along with industrial expansion, the demand of some large titanium alloy bars is increased suddenly, the crudy to its blank is also more and more higher simultaneously.At present, hard alloy cutter is adopted in the titanium alloy bar peeling usually, but hard alloy cutter is serious because of blank Facing material inequality, oxide skin, and reason such as bar linearity difference, cause in the working angles cutting-in excursion big, cutting force fluctuation is big, cutting vibration is serious, causes the cutter tipping and is embedded on the surface of workpiece, thereby introduced the titanium alloy tungsten contamination.And the introducing of tungsten inclusion makes titanium alloy bar exist many hard defectives, thereby greatly reduces the performance of titanium alloy, even causes waste product.In addition, titanium alloy is in process, and deformation coefficient is little, the cutting temperature height, and chill phenomenon is serious, makes its processing become very difficult, and working (machining) efficiency is low, and cutter consumption is big, is difficult to satisfy the needs of industrial development.
Prior art adopts two lathe tools to carry out external cutting simultaneously mostly and can enhance productivity significantly.Promptly on former tool post, be spaced a distance another lathe tool is installed again, the parallel side by side installation of two lathe tools, two lathe tool cutter head spacings are less than half of total processing length; If allowance is bigger, and need carry out the light piece surface time, then these two lathe tools will carry out ladder and install.Two lathe tools by bite direction difference in height are being the allowance of first cutter when going surplus.During installation, carry out the tool setting of second lathe tool earlier, then saddle or upper slide rest are released, the just forward lathe tool of the first is installed again, just carry out turning with middle carriage feed to total processing dimension then.
Though can enhance productivity effectively, also far can not satisfy the requirement of titanium alloy bar processing though utilize two lathe tools that turning is installed side by side.At first, two lathe tools are installed processing side by side just in the improvement of technology aspect, machining tool are not carried out the improvement of essence, and installation procedure complexity, tool setting difficulty.Because will guarantee simultaneously just can guarantee turning accuracy at the spacing dimension of direction of feed and cutting-in direction between the two lathe tool cutter heads, this operant level and qualification to the workman all proposes very high requirement.Secondly,, refer more particularly to this most key technical barrier of tungsten contamination in the titanium alloy bar peeling process, still do not form an effective special-purpose topping machanism for this heavily loaded turning processing of titanium alloy bar peeling.In a word, the process technology of present titanium alloy bar has not satisfied the needs of industrial development far away.
Summary of the invention
The present invention is directed to the prior art above shortcomings, a kind of titanium alloy bar turning tool is provided, the cooperatively interact special-purpose lathe tool of titanium alloy peeling of a kind of double-pole head of participating in cutting of its circular shear blade and square blade efficiently solves the low problem of titanium alloy tungsten contamination and working (machining) efficiency.
The present invention is achieved by the following technical solutions, the present invention includes: double blade assembly, edge bearing and the knife bar of double-pole groove cutter head, clamp assembly, special cutting edge, wherein: circular knife groove and square cutter groove are opened on cutter head abreast, thereby have guaranteed the installation of circular shear blade and square blade.This double-pole groove cutter head is fixedlyed connected with knife bar, and clamp assembly and edge bearing are fixedly set in the cutter head respectively and the both sides that are positioned at the double blade assembly closely contact.
Described double blade assembly comprises: special cutting edge circular shear blade and the square blade made by polycrystalline cubic boron nitride, wherein: circular shear blade is a column structure, 0 ° of its anterior angle, 11 ° of relief angles, cutting edge inclination are-20 °, blade cut sword length 12mm, thickness 6.8mm, the blunt circle of cutting edge is handled the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °; Square blade is a cuboid shape structure, 0 ° of its anterior angle, 11 ° of relief angles, 30 ° of tool cutting edge angles, cutting edge inclination-20 °, blade cut sword length 12mm, thickness 6.8mm, corner radius 2.0mm, the blunt circle of cutting edge is handled the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °.
Described cutter head is provided with circular and square cutter groove, and described double blade assembly is movably set in the cutter groove.
Beneficial effect of the present invention is: the high-performance advantage of giving full play to polycrystalline cubic boron nitride, and the effective processing by the blade cutting edge, make the polycrystalline cubic boron nitride blade obtain higher shock resistance, thereby can finish the peeling work of titanium ingot efficiently, and then thoroughly solve this technical barrier of titanium alloy tungsten contamination; Adopt the design of double-pole head clamping to make two blades work in coordination, have complementary advantages, obtain very high material removing rate under the prerequisite that improves cutter life and assurance crudy, working (machining) efficiency will promote significantly.Double blade lathe tool that we can say this circular shear blade combination square blade is suitable for titanium alloy bar peeling operation most, not only production efficiency height, and titanium material yield rate height, and the cutter consumption is few.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Wherein: Fig. 1 a is a front view, and Fig. 1 b is a rearview;
Among the figure: 1 is that band circle and square double-pole groove cutter head, 2 are that clamp assembly, 3 is that circular shear blade, 4 is that square blade, 5 is that edge bearing, 6 is knife bar.
Fig. 2 is the circular shear blade schematic diagram;
Wherein: Fig. 2 a is a schematic perspective view, and Fig. 2 b is a vertical view, and Fig. 2 c is a side view, and Fig. 2 d is that cutting edge is handled schematic diagram.
Fig. 3 is the square blade schematic diagram;
Wherein: Fig. 3 a is a schematic perspective view, and Fig. 3 b is a vertical view, and Fig. 3 c is a side view, and Fig. 3 d is that cutting edge is handled schematic diagram.
The specific embodiment
Below embodiments of the invention are elaborated, present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Shown in Fig. 1 a and Fig. 1 b, present embodiment comprises: double-pole groove cutter head 1, clamp assembly 2, circular shear blade 3, square blade 4, edge bearing 5 and knife bar 6, wherein: edge bearing 5 is fixedly set on the double-pole groove cutter head 1,4 of circular shear blade 3 and square blades are fixed in the cutter groove above the edge bearing 3 by clamp assembly 2, and knife bar 6 is fixedlyed connected with double-pole groove cutter head 1.
Shown in Fig. 2 a to Fig. 2 d, described circular shear blade 3 is a column structure, 0 ° of its anterior angle, and 11 ° of relief angles, cutting edge inclination is-20 °, blade cut sword length 12mm, thickness 6.8mm, the blunt circle of cutting edge handle the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °;
Shown in Fig. 3 a to Fig. 3 d, described square blade 4 is a cuboid shape structure, 0 ° of its anterior angle, 11 ° of relief angles, 30 ° of tool cutting edge angles, cutting edge inclination-20 °, blade cut sword length 12mm, thickness 6.8mm, corner radius 2.0mm, the blunt circle of cutting edge is handled the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °.
Described cutter head 1 is provided with circular knife groove and square cutter groove, and described circular shear blade 3 and square blade 4 are movably set in the cutter groove.
Described edge bearing 5 comprises: be fixedly set in circular edge bearing and square edge bearing in the cutter groove.
In titanium ingot peeling heavy duty cutting, consider that the circular shear blade cutting edge is sturdy and durable, the reliability height, so earlier by the circular shear blade incision, and square blade is installed in second position, finishes remaining allowance.Like this, circular shear blade has higher intensity and impact resistance, satisfies big surplus heavy duty cutting requirement, and the square blade of back is finished remaining material and removed, and can avoid bigger cutting to impact, and obtain machined surface quality preferably.Double-pole cooperatively interacts, has complementary advantages, and obtains very high material removing rate under the prerequisite that cutter life improves, and working (machining) efficiency will promote significantly.Double blade lathe tool that we can say this circular shear blade combination square blade is suitable for processing the peeling of titanium ingot most, and not only production efficiency height, and cutter consumption is few.Be preferably in the cutting data aspect, the cutting speed and the amount of feeding of employing polycrystalline cubic boron nitride double blade can be higher 1~2 times than ordinary rigid alloy single blade, and in the distribution of cutting depth surplus, the surplus of circular shear blade is generally big than square blade.In addition, during installation.Clamping element mainly is that blade is fixed on the locating surface, need be firmly not excessive during tightening; Because of practical blade and each locating surface of guaranteeing is adjacent to, foreign material such as slit, smear metal must not be arranged when simultaneously fastening.
Claims (3)
1. titanium alloy bar turning tool, comprise: double-pole groove cutter head, clamp assembly, double blade assembly, edge bearing and knife bar, wherein: double-pole groove cutter head is connected with knife bar, clamp assembly and edge bearing are fixedly set in the cutter head respectively, and be positioned at the both sides of double blade assembly, closely contact with the double blade assembly, it is characterized in that: described double blade assembly comprises: circular shear blade and the square blade made by polycrystalline cubic boron nitride;
Described circular shear blade is a column structure, 0 ° of its anterior angle, and 11 ° of relief angles, cutting edge inclination-20 °, blade cut sword length 12mm, thickness 6.8mm, the blunt circle of cutting edge handle the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °;
Described square blade is a cuboid shape structure, 0 ° of its anterior angle, 11 ° of relief angles, 30 ° of tool cutting edge angles, cutting edge inclination-20 °, blade cut sword length 12mm, thickness 6.8mm, corner radius 2.0mm, the blunt circle of cutting edge is handled the also negative chamfered edge of band, chamfered edge width 0.8mm, chamfered edge anterior angle-20 °.
2. titanium alloy bar turning tool according to claim 1 is characterized in that described cutter head is provided with the double-pole groove, and described double blade assembly is movably set in the cutter groove.
3. titanium alloy bar turning tool according to claim 1 is characterized in that, described edge bearing comprises: be fixedly set in circular edge bearing and square edge bearing in the cutter groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010103011762A CN101745654B (en) | 2010-02-04 | 2010-02-04 | Titanium alloy bar turning tool |
Applications Claiming Priority (1)
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CN2010103011762A CN101745654B (en) | 2010-02-04 | 2010-02-04 | Titanium alloy bar turning tool |
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CN101745654A CN101745654A (en) | 2010-06-23 |
CN101745654B true CN101745654B (en) | 2011-06-01 |
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CN2010103011762A Expired - Fee Related CN101745654B (en) | 2010-02-04 | 2010-02-04 | Titanium alloy bar turning tool |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103752873A (en) * | 2013-12-27 | 2014-04-30 | 柳州职业技术学院 | Powerful cutting and boring dual-use lathe tool |
CN106272983A (en) * | 2016-10-08 | 2017-01-04 | 郑州神利达钻采设备有限公司 | A kind of cutter of processing stone material |
CN107052377A (en) * | 2016-11-29 | 2017-08-18 | 常州中车汽车零部件有限公司 | A kind of Combined turning tool |
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Application publication date: 20100623 Assignee: SHENZHEN ZESUM TECHNOLOGY CO.,LTD. Assignor: Shanghai Jiao Tong University Contract record no.: 2012440020405 Denomination of invention: Titanium alloy bar turning tool Granted publication date: 20110601 License type: Exclusive License Record date: 20121225 |
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