CN101745571B - One-time molding process of multiple fan-shaped plates - Google Patents
One-time molding process of multiple fan-shaped plates Download PDFInfo
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- CN101745571B CN101745571B CN2010101080306A CN201010108030A CN101745571B CN 101745571 B CN101745571 B CN 101745571B CN 2010101080306 A CN2010101080306 A CN 2010101080306A CN 201010108030 A CN201010108030 A CN 201010108030A CN 101745571 B CN101745571 B CN 101745571B
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- shaped plate
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Abstract
The invention belongs to the technical field of molding of fan-shaped plates and relates to a one-time molding process of multiple fan-shaped plates, which is completed according to the following steps: (1) producing rectangular stamping billets according to the corresponding dimensions of the fan-shaped plates; (2) aligning more than two produced stamping billets according to the corresponding sides and mutually overlapping; (3) placing the plate surface of single stamping billet of the stamping billets after overlapping on a lower fan-shaped matrix of a stamping die in the vertical direction, and using a stop block and a movable clamping plate for positioning and clamping the stamping billets after overlapping in both the transverse direction and the longitudinal direction; (4) starting a stamping machine tool, using a sliding block of the stamping machine tool to drive an upper fan-shaped punch and the lower fan-shaped matrix with concentric circles to combine the die, and stamping the stamping billets into the fan-shaped plates; and (5) or keeping the pressure for 1-5 seconds after combining the die, starting the die, and taking out the stamped fan-shaped plates. The one-time molding process has the advantages of saving raw materials, realizing low production cost, leading the produced products to be in line with the IT14 grade precision standard. The one-time molding process is applicable to processing the flat plates to the fan-shaped plates.
Description
Technical field
The invention belongs to the field shaping technique of fan-shaped plate, refer in particular to the once through moulding technology of the fan-shaped plate of a kind of multi-disc.
Background technology
As shown in Figure 1: fan-shaped plate does not have crimp, is a typical flat part, and existing processing method generally adopts the method for stamping and blanking to produce; Figure 2 shows that the stock layout figure of stamping and blanking, behind fan-shaped plate stamping and blanking, scrap (bridge) outside the fan-shaped plate will all be wasted as leftover bits and pieces, stock utilization only reaches 78%, according to the method, and 5 fan-shaped plates of every stamping-out, will produce the waste material that is equivalent to a fan-shaped plate workpiece, obviously adopt the stamping and blanking method, waste of material is big, the production cost height.
Summary of the invention
The purpose of this invention is to provide a kind ofly save material, production cost is low, the product produced meets the fan-shaped plate of multi-disc of IT14 class precision standard once through moulding technology.
The object of the present invention is achieved like this:
The once through moulding technology of the fan-shaped plate of multi-disc, finish as follows:
(1) makes the punching press stock by the thick size of length and width of fan-shaped plate correspondence;
(2) the punching press stock more than two that step (1) is produced is by corresponding sides alignment and mutual superposition;
(3) the punching press stock after will superposeing is sidelong from one of diel on the following fan-shaped die of diel by the upright direction of the plate face of monolithic punching press stock, and the punching press stock after will superposeing with block and ambulatory splint laterally reaches longitudinal register and clamps;
(4) start press machine, the slide block of press machine drive have concentrically ringed fan-shaped punch descending and with fan-shaped die matched moulds down, the punching press stock is struck out fan-shaped plate;
(5) opening mold or behind matched moulds 1～5 second opening mold of pressurize, take out rammed fan-shaped plate.
Above-mentioned when stamping machine work matched moulds compresses, when upward fan-shaped punch was pressed into the punching press stock, the punching press stock took place upright to bending, and the punching press stock is upright should be less than the percentage elongation of material to the lower limb elongation of bending.
The punching press stock of above-mentioned mutual superposition has more than 40 or 40; The punching press stock of mutual superposition of the present invention is preferably 40.
Above-mentioned punching press stock is made with aluminium alloy plate or steel plate materials; Punching press stock of the present invention is preferably aluminium alloy plate.
The outstanding compared to existing technology advantage of the present invention is:
The present invention utilizes the characteristic of workpiece, with the punching press stock mutual superposition more than two, makes the punching press stock take place to stand by stamping die again and obtains fan-shaped plate to bending, and the product of save material, production cost is low, producing meets IT14 class precision standard.
Description of drawings
Fig. 1 is the fan-shaped plate perspective view of prior art;
Fig. 2 is the stock layout figure of the fan-shaped plate stamping and blanking of prior art;
Fig. 3 is the perspective view that rectangle plate mutual superposition of the present invention becomes rectangular build;
Fig. 4 is the cutaway view of diel of the present invention before punching press;
Fig. 5 is the cutaway view of diel of the present invention when punching press;
Fig. 6 is the counterdie vertical view.
The specific embodiment
The present invention is further described with specific embodiment below in conjunction with accompanying drawing, referring to Fig. 3-5:
Embodiment one:
The once through moulding technology of the fan-shaped plate of multi-disc, finish as follows:
(1) being that 412mm is wide by the length of fan-shaped plate correspondence is 1.2mm size making tablet 10 for 25mm is thick.
(2) 40 punching press stocks 10 that step (1) is produced are by corresponding sides alignment and mutual superposition;
(3) the punching press stock 10 after will superposeing is sidelong from one of diel on the following fan-shaped die 30 of diel by the upright direction of the plate face of monolithic punching press stock 10, and the punching press stock 10 after will superposeing with block 32 and ambulatory splint 33 laterally reaches longitudinal register and clamps;
(4) start stamping machine, having concentrically ringed fan-shaped punch 31 and descending fan-shaped die 30 matched moulds of stamping machine strikes out fan-shaped plate with punching press stock 10;
Above-mentioned when stamping machine work matched moulds compresses, when upward fan-shaped punch 31 was pressed into punching press stock 10, punching press stock 10 took place upright to bending, the percentage elongation that founds the material of lower limb elongation≤punching press stock 10 when bending of punching press stock 10.
The punching press stock 10 of above-mentioned mutual superposition has 40 or 60; The punching press stock 10 of mutual superposition of the present invention is preferably 40.
Above-mentioned punching press stock 10 usefulness aluminium alloy plates or steel plate materials are made; Punching press stock 10 of the present invention is preferably aluminium alloy plate.
Embodiment two:
The once through moulding technology of the fan-shaped plate of multi-disc of the once through moulding technology of the fan-shaped plate of multi-disc and embodiment 1 is basic identical, and its difference is: opening mold is 1～5 second opening mold of pressurize behind matched moulds, takes out rammed fan-shaped plate.
Utilize the specification of the product that above-mentioned production technology produces to be: the central angle of fan-shaped plate class reinforced sheet is 60 degree, interior radius of circle R=400mm, and the wide b=25mm of plate, material are aluminium alloy LY12-t1.2;
The fan-shaped plate of producing: do not have wrinklingly, also do not have drawing crack, the radius resilience is at 1～2mm, fan-shaped plate outer rim attenuation 0.01～0.1mm, and inner edge thickens 0.01～0.12mm, meets IT14 class precision standard.
Utilize principle of the present invention, fan-shaped concavo-convex mould up and down is arranged to different sizes and specification, can produce the fan-shaped plate of different sizes and specification.
The foregoing description is one of preferred embodiment of the present invention only, is not to limit protection scope of the present invention according to this, so: all equivalences of doing according to structure of the present invention, shape, principle change, and all should be covered by within protection scope of the present invention.
Claims (3)
1. the once through moulding technology of the fan-shaped plate of multi-disc is characterized in that, finishes as follows:
(1) makes the punching press stock by the thick size of length and width of fan-shaped plate correspondence;
(2) the punching press stock more than two that step (1) is produced is by corresponding sides alignment and mutual superposition;
(3) the punching press stock after will superposeing is sidelong from one of diel on the following fan-shaped die of diel by the upright direction of the plate face of monolithic punching press stock, and the punching press stock after will superposeing with block and ambulatory splint laterally reaches longitudinal register and clamps;
(4) start press machine, the slide block of press machine drive have concentrically ringed fan-shaped punch descending and with fan-shaped die matched moulds down, the punching press stock is struck out fan-shaped plate;
(5) opening mold or behind matched moulds 1～5 second opening mold of pressurize, take out rammed fan-shaped plate.
2. the once through moulding technology of the fan-shaped plate of multi-disc according to claim 1 is characterized in that: the punching press stock of described mutual superposition has more than 40 or 40.
3. the once through moulding technology of the fan-shaped plate of multi-disc according to claim 1 is characterized in that: described punching press stock is made with aluminium alloy plate or steel plate materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101080306A CN101745571B (en) | 2010-02-05 | 2010-02-05 | One-time molding process of multiple fan-shaped plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101080306A CN101745571B (en) | 2010-02-05 | 2010-02-05 | One-time molding process of multiple fan-shaped plates |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101745571A CN101745571A (en) | 2010-06-23 |
| CN101745571B true CN101745571B (en) | 2011-09-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101080306A Expired - Fee Related CN101745571B (en) | 2010-02-05 | 2010-02-05 | One-time molding process of multiple fan-shaped plates |
Country Status (1)
| Country | Link |
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| CN (1) | CN101745571B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954416A (en) * | 2010-09-30 | 2011-01-26 | 中国二冶集团有限公司 | Forming pressure mould of cylindrical doorframe of wind power tower |
| CN102441601A (en) * | 2010-10-15 | 2012-05-09 | 杨其融 | Substitution process and substitution die for blanking process and blanking die for crescent- and U-shaped blanking parts of thick steel plate |
| CN102039348A (en) * | 2010-11-26 | 2011-05-04 | 天津华舜汽配制造集团有限公司 | Stamping die with molding punch |
| CN102189178B (en) * | 2011-03-24 | 2013-08-07 | 青岛鸿森重工有限公司 | High-straight-edge splint-type bending correction mould |
| CN102909247A (en) * | 2011-08-05 | 2013-02-06 | 西安福莱特热处理有限公司 | Chord pipe hot molding method and hot press molding mold used for spud legs of marine oil drilling platform |
| CN103372606A (en) * | 2012-04-17 | 2013-10-30 | 刘雨欣 | Continuous stamping and bending die for miniature anode steel sheets |
| CN109334096B (en) * | 2018-10-25 | 2020-04-14 | 宁夏金世纪包装印刷有限公司 | Automatic grey board bending device |
-
2010
- 2010-02-05 CN CN2010101080306A patent/CN101745571B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101745571A (en) | 2010-06-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110928 Termination date: 20130205 |