CN101744062B - Method and device for automatically kneading tea - Google Patents
Method and device for automatically kneading tea Download PDFInfo
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- CN101744062B CN101744062B CN2008100723467A CN200810072346A CN101744062B CN 101744062 B CN101744062 B CN 101744062B CN 2008100723467 A CN2008100723467 A CN 2008100723467A CN 200810072346 A CN200810072346 A CN 200810072346A CN 101744062 B CN101744062 B CN 101744062B
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Abstract
The invention aims to provide a method and a device for automatically kneading tea. The device comprises a fixed base and a vibration worktable elastically supported on the base by a spring. The top surface of the worktable is provided with a chassis extending upward. The top of the chassis is provided with an electric rotating cylinder consisting of a rotatable cylinder body and a driving motor. A distance is reserved between the lower end port of the cylinder body and the worktable. The cylinder body is sleeved with a soft bottomless cylinder bag. The upper end port of the cylinder bag is fixedly sleeved on the upper and lower parts of the cylinder body to extend outside the cylinder body to near the worktable. The worktable is also provided with a switchable tying mechanism for fastening the lower part of the cylinder bag. The device is particularly suitable for the kneading process in the production process of TeiGuanYin tea, adopts the mechanical operation to replace the manual operation to automatically complete kneading the tea, solves the technical problems of large labor intensity, complex operation and easy damage to the tea of the manual kneading process, improves the tea quality, and has simple equipment, convenient operation, high automation degree of the operation and high practicability and commerciality.
Description
Technical field
The present invention relates to the method and the equipment thereof of tea making equipment, particularly a kind of automatically kneading tea, can accomplish the rolling of tealeaves automatically,, increase substantially rolling efficient, can reduce of the damage of rolling process, promote tea leaf quality tealeaves to replace manual rolling operation.
Background technology
The manufacturing process of Iron Guanyin: adopt green grass or young crops, pluck the 2-3 leaf of ripe young sprout, be commonly called as " face of opening is adopted ", be meant that blade all launches, form time to pluck in the bud; Carry out cold green grass or young crops then successively, shine blue or green and shake green grass or young crops, shaking green grass or young crops is the important procedure of making Iron Guanyin, through shaking the cage rotation; Produce collision between the blade, blade edge forms scratch, thereby has but activated the decomposition of the inner enzyme of bud-leaf; Produce a kind of fragrance of uniqueness,, the green grass or young crops of stopping when giving off a strong fragrance, knead and rolling up to fragrant release naturally of tea; Tealeaves is crispaturaed into and is carried out slow fire again behind the particle and dry, and processes gross tea; Again through screening, selection by winnowing, choose pick, even heap, packing process commodity tea.
Rolling in the Iron Guanyin tealeaves manufacturing process is commonly called as " ball tea ", be to make foliated tealeaves crispatura into particle with the effect of rolling, but it is according to technological requirement hot-bulb or cold ball; Usually adopt cotton towel parcel tealeaves; The loose tealeaves tumbling that manual extruding rubbing will be wrapped in the cotton towel becomes closely knit tea ball, unties the cloth bag and breaks up the tea ball, propagandizes hotly again; Repeat repeatedly like this, crispatura into particle until tealeaves.At present, the rolling operation adopts manual operations, and labour intensity is big, waste time and energy, and the dynamics of manual tumbling is restive, and dynamics is little can't to reach the rolling purpose, and dynamics causes obstructing leaf fracture injury tealeaves too heavily again easily, directly influences into the tea quality.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art; A kind of method and apparatus of automatically kneading tea is provided; Adopt machinery to replace manual operations to accomplish the tealeaves rolling automatically; Solve that manual bag hardworking fatigue resistance is big, complicated operation and damage the technical problem of tealeaves easily, reduce the production cost of tealeaves, promote tea leaf quality.
One of the object of the invention is realized through following technical scheme:
A kind of method of automatically kneading tea, it may further comprise the steps:
1) port with the flexible sleeve bag of a both ends open fixedly supports in rotating cylindrical shell, and a tube bag bottom extends to the cylindrical shell below;
2) utilize the tying cylinder to tighten tube bag bottom, make in the tube bag and form the tealeaves containing cavity;
3) an amount of kneading tea of treating is sent in the tube bag through tube bag port, be aided with vibration simultaneously, force jolt ramming tealeaves;
4) blanking is accomplished, and stops vibration; Starter motor drive cylindrical shell just changes around its axis, and tube bag top is followed cylindrical shell to rotate and rolled into a ball tightly, tealeaves in the tube bag is compressed the tea ball of rolling into a ball into closely knit;
5) behind the tea ball forming, the motor backward rotation, cylindrical shell counter-rotating to tube bag top is totally released;
6) tying cylinder piston retraction, tube bag lower port is opened, and is aided with vibration simultaneously, and the tea ball is seen off through tube bag lower port; A rolling finishes;
7) repeat above-mentioned 3 to 6 steps, finish to all tealeaves rollings.
Another object of the present invention realizes through following technical scheme:
A kind of equipment of automatically kneading tea; It is characterized in that: comprise firm banking and be supported on the shaking table on the base through spring; Upwardly extending frame is installed on the end face of workbench; Electronic rotating cylinder of being made up of rotating cylindrical shell and drive motors of frame top installing has spacing between cylindrical shell lower port and the workbench; Be set with the soft tube bag of the no end on the cylindrical shell, the fixedly sleeved rotating cylinder that stretches out in the cylindrical shell upper and lower part of the port of this bag extends near the workbench; Returning apparatus is useful on the opened and closed tying mechanism that tightens tube bag bottom on the workbench.
Further, be equiped with on the lower port of above-mentioned tube bag and can keep the open sack lasso of tube bag lower port.
Above-mentioned tying mechanism comprises that upright guide pillar, a correspondence that is located on the workbench and is arranged symmetrically in tube bag both sides is movably set in the slide block on the guide pillar and is fixed on the tying cylinder on the slide block; The guide pillar upper end extends near the cylindrical shell, and correspondence is equiped with upper and lower spacing on two guide pillars, can be movably set on the guide pillar between upper and lower spacing along the slide block that column slides up and down; On the piston head of two cylinders corresponding be provided with can be relatively near the tying briquetting, the corresponding circular arc bar that is used for mouth at the bottom of the shrink cylinder bag that is connected with on the two tying briquettings, two circular arc bars are staggeredly arranged up and down, matching to surround is enclosed within a tube bag outside.
Be in transmission connection through gear train, friction pulley or driving belt between the drive motors of above-mentioned electronic rotating cylinder and the cylindrical shell.
The cylindrical shell of above-mentioned electronic rotating cylinder upper end mouth inner wall is provided with step, is combined with on the step and presses the bag ring, presses between the cylindrical shell port on bag ring and step top through being threaded; The upper end week of tube bag is along being provided with the bead that matches with step, this bead fixedly pressure holding in step with press bag encircle between.
The wall thickness on above-mentioned tube bag top is greater than the wall thickness of its middle and lower part.
The present invention has following beneficial effect:
The equipment of above-mentioned automatically kneading tea; Be specially adapted to Iron Guanyin and make the rolling operation in the engineering; Adopt machinery to replace manual operations to accomplish the tealeaves rolling automatically; Solve that manual rolling labour intensity is big, complicated operation and damage the technical problem of tealeaves easily, reduce the production cost of tealeaves, promote tea leaf quality; And equipment is simple, easy to operate, and operating automation degree is high, has very high practicality and commerciality.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explain.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the cutaway view along A-A direction among Fig. 1.
Fig. 4 is the cutaway view along B-B direction among Fig. 2.
Fig. 5 is a working state schematic representation of the present invention.
Fig. 6 is the duty vertical view of tying of the present invention mechanism.
Fig. 7 is the schematic flow sheet of automatically kneading tea of the present invention.
The specific embodiment
With reference to Fig. 1, Fig. 4, Fig. 5.A kind of equipment of automatically kneading tea; Mainly comprise firm banking 1; Through the shaking table of spring 2 resiliency supported on base; The frame of device on shaking table is installed in the electronic rotating cylinder that frame top is made up of cylindrical shell that is supported on frame top rotationally 3 and drive motors 4, and port is set in the soft tube bag in the no end on the cylindrical shell 35, can tightens the opened and closed tying mechanism of tube bag 5 bottoms.
With reference to Fig. 1, Fig. 4, Fig. 5.Above-mentioned shaking table comprises a flat bench 61, at the middle part, bottom surface of workbench 61 vibrator 62 is installed; Workbench 61 steadily is supported on the firm banking 1 through spring 2.Frame comprises that a plurality of rings are located at workbench 61 end faces middle part column 7 on every side, and column 7 top correspondences are provided with the bearing support block 71 that is used for supporting cylinder 3.
With reference to Fig. 1, Fig. 2, Fig. 4, Fig. 5.Electronic rotating cylinder comprises a upper and lower side opening, the hollow cylinder 3 that axially connects, and the outer peripheral face middle part of cylindrical shell 3 is set with two bearings 31 of upper and lower layout, and cylindrical shell 3 is supported on the bearing support block 71 at above-mentioned column 7 tops rotationally through bearing 31; Also be provided with electric machine support 72 between a pair of adjacent column 7, drive motors 4 is fixed on the electric machine support 72; The corresponding belt wheel that is provided with on the output shaft of drive motors 72 and the cylindrical shell is arranged with driving belt 70 between two belt wheels, drive motors 72 orders about cylindrical shell 3 around its axis rotation through driving belt 70.But be not limited to this, also can be in transmission connection between drive motors 4 and the cylindrical shell 3 through gear train or friction pulley.As can be seen from Figure 2, the upper end mouth inner wall of cylindrical shell 3 is provided with step 32, and the cylindrical shell on step 32 tops is the threaded port 33 that an inwall is provided with screw thread, and spiral shell is provided with a pressure bag ring 30 that matches with step 32 in the threaded port 33.
Referring to figs. 1 through Fig. 5.Above-mentioned tube bag 5 adopts soft strong pulling force cloth to process, and the wall thickness on tube bag top is greater than the wall thickness of middle and lower part.The port week of tube bag 5, fixedly pressure holding was between step 32 and pressure bag ring 30 for this bead 51 along being provided with the outer folding bead 51 (seeing Fig. 4, Fig. 5) that matches with above-mentioned step, and tube bag 5 port maintenance support state is fixed in the cylindrical shell 3.The middle and lower part of tube bag 5 is stretched out cylindrical shell 3 and is extended near the workbench 61; Be equiped with on the lower port of tube bag 5 and can keep the open sack lasso 52 of tube bag lower port, lasso 52 should adopt the rigidity with constant weight to adopt and process, and keeps an opening-wide state to guarantee tube bag 5 lower port.
With reference to Fig. 1, Fig. 3, Fig. 4, Fig. 5, Fig. 6.Above-mentioned tying mechanism comprises a corresponding upright guide pillar 8 that is located at tube bag 5 both sides; Correspondence is equiped with upper and lower spacing a, b on two guide pillars 8; The corresponding slide block 81 that is slidingly connected and can slides up and down along guide pillar on the guide pillar 8 between upper and lower spacing, the corresponding tying cylinder 91,92 of installing on slide block 81; The piston 911,921 of two tying cylinders 91,92 is arranged in opposite directions; 911,921 of two-pistons go up correspondences be provided with can be relatively near tying briquetting 912,922; Corresponding being connected with is used for that circular arc bar 913,923, the two circular arc bars 913,923 of mouth are major arc and upper and lower being staggeredly arranged at the bottom of the shrink cylinder bag on the two tying briquettings; Two circular arc bars 913,923 match to surround and are enclosed within tube bag 5 outsides.The lower end of guide pillar 8 is separately fixed on workbench 61 end faces, the upper end extends near the cylindrical shell 3, and the upper limit a piece on the guide pillar is located at the top of guide pillar, and anti-limited slip block 81 breaks away from guide pillar, and guarantees rolling operation completion smoothly; Lower limit b piece on the guide pillar is located between a top of bag 5 lower port sack lassos 52 and the sack lasso 52 has certain distance; Guarantee accurately control tying position, avoid occurring the too close tube bag lower port of tying and can't tighten or lean on very much last and cause tube bag content tealeaves space too small.With reference to Fig. 6; During tying; Two-piston 911,921 locking phases are to stretching out; Follow piston each other near two circular arc bars 913,923 tube bag 5 corresponding portions are tightened concentrate on two tying briquettings 912, between 922; Through tying briquetting 912,922 tube bag 5 bottoms are tightened, make form in the tube bag one can ccontaining tealeaves accommodation space.After rolling is accomplished; Two-piston 911,921 bounces back synchronously, and two tying briquettings 912,922 separate, and unclamps the tube bag of being tightened 5; And tube bag 5 lower port are opened fully; The tea ball of rolling moulding drops out through tube bag 5 lower port, and at this moment, two circular arc bars 913,923 keep enclosing the outside that is enclosed within tube bag 5.
With reference to Fig. 7 and combine Fig. 1 to Fig. 6.The method of work of above-mentioned automatically kneading tea equipment may further comprise the steps:
1) the upper end bead 51 with the flexible sleeve bag 5 of both ends open fixedly supports in rotating cylindrical shell 3, and tube bag 5 bottoms extend to cylindrical shell 3 belows; The upper end bead 51 of flexible sleeve bag 5 through press bag ring 30 fixedly pressure holding press bag to encircle and the step 32 of cylindrical shell port between;
2) utilize tying cylinder 91,92 to tighten tube bag 5 bottoms, make in the tube bag 5 and form the tealeaves containing cavity; Two tying cylinders, 91,92 synchronization actions; Two-piston 911,921 stretches out in opposite directions; The tube bag 5 that two circular arc bars 913,923 shrink corresponding portion is concentrated to two tying briquettings 912, between 922, be fixed on tying briquetting 912,922 on the piston head each other near tightening tube bag 5 bottoms (referring to Fig. 6);
3) an amount of kneading tea of treating is sent in the tube bag through tube bag 5 port, Vibration on Start-up device 62 is aided with vibration simultaneously, forces jolt ramming tealeaves;
4) blanking is accomplished, and closes vibrator 62, stops vibration; Startup drive motors 4 drive cylindrical shells 3 just change around its axis, and tube bag 5 tops are followed cylindrical shell to rotate and rolled into a ball tightly, tealeaves in the tube bag are compressed the tea ball of rolling into a ball into closely knit; Group is tight along with the tube bag, and the tying cylinder drives slide block 81 along moving (referring to Fig. 5) on the guide pillar 8;
5) behind the tea ball forming, drive motors 4 backward rotation drive cylindrical shell 3, the 5 top counter-rotatings of tube bag, and when the drive motors 4 backward rotation number of turns were identical with the number of just turn-taking, drive motors 4 stopped, and rolled into a ball tight tube bag 5 and was totally released;
6) tying cylinder piston 911,921 retractions, tube bag 5 lower port are opened, and Vibration on Start-up device 62 is aided with vibration simultaneously, and the tea ball is seen off through tube bag 5 lower port; A rolling finishes;
7) repeat above-mentioned 3 to 6 steps, finish to all tealeaves rollings.
Above cylindrical shell, also hot and cold wind be can be aided with, tealeaves blanking and softening tealeaves helped, so that the closely knit tea ball of rolling moulding; The blanking of tealeaves can utilize existing automatic metering mechanism to carry out Quantitative dosing, can adopt the conveyer equipment of the sending into rolling once more of seeing off automatically and circulate after the tea ball after the rolling falls down.
The above is merely preferred embodiment of the present invention, so can not limit the scope that the present invention implements with this, the equivalence of promptly doing according to claim of the present invention and description changes and modifies, and all should still belong in the scope that patent of the present invention contains.
Claims (8)
1. the method for an automatically kneading tea, it may further comprise the steps:
1) port with the flexible sleeve bag of a both ends open fixedly supports in rotating cylindrical shell, and a tube bag bottom extends to the cylindrical shell below;
2) utilize the tying cylinder to tighten tube bag bottom, make in the tube bag and form the tealeaves containing cavity;
3) an amount of kneading tea of treating is sent in the tube bag through tube bag port, be aided with vibration simultaneously, force jolt ramming tealeaves;
4) blanking is accomplished, and stops vibration; Startup drive motors drive cylindrical shell just changes around its axis, and tube bag top is followed cylindrical shell to rotate and rolled into a ball tightly, tealeaves in the tube bag is compressed the tea ball of rolling into a ball into closely knit;
5) behind the tea ball forming, the drive motors backward rotation, cylindrical shell counter-rotating to tube bag top is totally released;
6) tying cylinder piston retraction, tube bag lower port is opened, and is aided with vibration simultaneously, and the tea ball is seen off through tube bag lower port; A rolling finishes;
7) repeat above-mentioned 3 to 6 steps, finish to all tealeaves rollings.
2. method according to claim 1 is characterized in that: the number of turns of the forward and reverse rotation of drive motors in said step 4 and the step 5 equates.
3. the equipment of an automatically kneading tea; It is characterized in that: comprise firm banking and be supported on the shaking table on the base through spring; Upwardly extending frame is installed on the end face of workbench; Electronic rotating cylinder of being made up of rotating cylindrical shell and drive motors of frame top installing has spacing between cylindrical shell lower port and the workbench; Be set with the soft tube bag of the no end on the cylindrical shell, the fixedly sleeved cylindrical shell that stretches out in the cylindrical shell upper and lower part of the port of this bag extends near the workbench; Returning apparatus is useful on the opened and closed tying mechanism that tightens tube bag bottom on the workbench.
4. equipment according to claim 3 is characterized in that: be equiped with on the lower port of said tube bag and can keep the open sack lasso of tube bag lower port.
5. equipment according to claim 3 is characterized in that: said tying mechanism comprises that upright guide pillar, a correspondence that is located on the workbench and is arranged symmetrically in tube bag both sides is movably set in the slide block on the guide pillar and is fixed on the tying cylinder on the slide block; The guide pillar upper end extends near the cylindrical shell, and correspondence is equiped with upper and lower spacing on two guide pillars, can be movably set on the guide pillar between upper and lower spacing along the slide block that column slides up and down; On the piston head of two cylinders corresponding be provided with can be relatively near the tying briquetting, the corresponding circular arc bar that is used for mouth at the bottom of the shrink cylinder bag that is connected with on the two tying briquettings, two circular arc bars are staggeredly arranged up and down, matching to surround is enclosed within a tube bag outside.
6. equipment according to claim 3 is characterized in that: be in transmission connection through gear train, friction pulley or driving belt between the drive motors of said electronic rotating cylinder and the cylindrical shell.
7. equipment according to claim 3 is characterized in that: the cylindrical shell of said electronic rotating cylinder upper end mouth inner wall is provided with step, is combined with on the step and presses the bag ring, presses between the cylindrical shell port on bag ring and step top through being threaded; The upper end week of tube bag is along being provided with the bead that matches with step, this bead fixedly pressure holding in step with press bag encircle between.
8. equipment according to claim 3 is characterized in that: the wall thickness on said tube bag top is greater than the wall thickness of its middle and lower part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100723467A CN101744062B (en) | 2008-12-09 | 2008-12-09 | Method and device for automatically kneading tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100723467A CN101744062B (en) | 2008-12-09 | 2008-12-09 | Method and device for automatically kneading tea |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101744062A CN101744062A (en) | 2010-06-23 |
| CN101744062B true CN101744062B (en) | 2012-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100723467A Expired - Fee Related CN101744062B (en) | 2008-12-09 | 2008-12-09 | Method and device for automatically kneading tea |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101744062B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102687772B (en) * | 2011-03-25 | 2013-07-03 | 漳州弘烨机械制造有限公司 | Technology and device for full automatic cloth-free wrapping-twisting of oolong tea |
| CN103416525B (en) * | 2013-08-13 | 2015-05-13 | 苏州市启扬商贸有限公司 | Spherical tea drying and shaping machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2168402Y (en) * | 1993-09-07 | 1994-06-15 | 李建文 | Actuator of tea processing machine |
| CN2636623Y (en) * | 2003-05-21 | 2004-09-01 | 刘金贤 | Oolong tea messaging machine |
| CN201356035Y (en) * | 2008-12-09 | 2009-12-09 | 林清矫 | Equipment for automatically wrapping and kneading tea |
-
2008
- 2008-12-09 CN CN2008100723467A patent/CN101744062B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2168402Y (en) * | 1993-09-07 | 1994-06-15 | 李建文 | Actuator of tea processing machine |
| CN2636623Y (en) * | 2003-05-21 | 2004-09-01 | 刘金贤 | Oolong tea messaging machine |
| CN201356035Y (en) * | 2008-12-09 | 2009-12-09 | 林清矫 | Equipment for automatically wrapping and kneading tea |
Non-Patent Citations (2)
| Title |
|---|
| 吴英华等.乌龙茶包揉机的设计原理.《福建茶叶》.(第04期), * |
| 金心怡.乌龙茶加工机械.《茶叶机械杂志》.1997,(第01期), * |
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| CN101744062A (en) | 2010-06-23 |
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Effective date of registration: 20151023 Address after: 362406, Anxi County, Fujian City, Quanzhou province Neixiang round Tan Industrial Zone Patentee after: Fujian province and Anxi County Machinery Co.,Ltd. Address before: 362400, Zhongshan Town, Anxi County, Quanzhou City, Fujian Province, 166-702 Patentee before: Lin Qingjiao |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120704 Termination date: 20211209 |