CN101737296A - Low-noise structural oilless air compressor - Google Patents
Low-noise structural oilless air compressor Download PDFInfo
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- CN101737296A CN101737296A CN201010045819A CN201010045819A CN101737296A CN 101737296 A CN101737296 A CN 101737296A CN 201010045819 A CN201010045819 A CN 201010045819A CN 201010045819 A CN201010045819 A CN 201010045819A CN 101737296 A CN101737296 A CN 101737296A
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Abstract
The invention belongs to the technical field of air compressors, and relates to a low-noise structural oilless air compressor which comprises a cylinder, a cylinder cover and a piston, wherein the piston is provided with a sealing ring or a sealing leather cup made of a self-lubricating material, a crankcase is tightly connected with a crankcase cover plate and forms a crankcase intake muffler, an air intake one-way valve is arranged at an air intake or an air intake passage of the crankcase intake muffler communicated with the outside atmosphere, a damping pad is arranged between an exhaust valve plate and a valve seat, the valve seat is connected with a silencing cap, a crank pin is made into the shape of a spline or similar to the spline, a heat insulation hole or a heat insulation slot is arranged on a connecting rod body, and a heat insulation pad is arranged at the joint of a fastening bolt and the piston or a connecting rod. The low-noise structural oilless air compressor has the advantages that the air intake noise is low, the working temperature and the mechanical noise of a bearing are low, and an auxiliary balance block is arranged on a cooling fan, thereby reducing the vibration amplitude of the compressors, and effectively reducing the body vibration noise.
Description
Technical field
The invention belongs to the air compressor technical field, relate to reciprocating-piston type oil-less air compressor, particularly have the reciprocating-piston type oil-less air compressor of low-noise structural.
Background technique
Chinese patent application CN200910186501.2 has proposed a kind of low-noise reciprocating-piston air compressor, it belongs to oil-free air compressor, be that cylinder is provided with cylinder head, be provided with piston in the cylinder, piston passes through connecting rod, connecting rod bottom-end bearing and crank pin link to each other with bent axle, bent axle is outside equipped with crankcase, crankcase tightens and is connected with crankcase cover plate and forms crankcase intake noise reduction chamber, cylinder is provided with exhaust valve plate and valve seat, be fitted with seal ring or the sealing cup made of self-enrichment material on the piston, the greatest feature of this compressor has been to improve the crankcase structure and the air inlet path of conventional reciprocating piston type oilless compressor, make it to have low noise characteristic: tradition is not had the open crankcase of oily machine be transformed into enclosed crankcase by crankcase cover plate is set, allowing fresh air pass through this crankcase earlier simultaneously before being compressed just enters in the cylinder then, because crankcase in fact becomes an intake noise reduction chamber that volume is very big, therefore can effectively reduce the induction noise of compressor, practice also confirms the noise that noise that above-mentioned compressor is sent sends far below conventional reciprocating piston type oilless compressor really.Yet, though the compressor that patent application CN200910186501.2 is proposed has low noise quality, but it is perfect yet aspect the reduction noise, in other words still there is the improved place of needs in it: 1) have stronger charge pulsation at the suction port place of crankcase connection outside atmosphere and regurgitate phenomenon, this is because piston volume owing to crankcase in descending process obviously reduces, scurry in the ambient atmosphere thereby force the air that has partly entered in the crankcase to return through suction port again, the result causes air inlet to regurgitate microseismic noise; 2) exhaust valve plate of compressor impacts on valve seat, and valve seat is rigidly connected with cylinder or direct employing of cylinder head, produces stronger mechanical impact thus, and forms the valve block beat noise through cylinder and the outside radiation of cylinder head; 3) pressurized gas that form of compression back are discharged behind the cylinder the directly body of blow cylinder lid via exhaust check valve, and the result causes cylinder head to produce to be had bigger vibration and cause the exhaust impact noise; What 4) inner ring of connecting rod bottom-end bearing and crank pin adopted is the mode that fits tightly that contacts entirely, and the rotor of crank pin by bent axle and motor connects into overall structure, because rotor produces a large amount of heats is arranged when work, these heats have quite a few to be delivered on the connecting rod bottom-end bearing, in addition, the heat that the piston cover plate is subjected to also can reach the outer ring that connecting rod shank is passed to connecting rod bottom-end bearing again by fastening screw trip bolt, above factor can make that all the temperature of bearing is very high, and the result causes the play of bearing to become big and produces bigger bearing mechanical noise; 5) the reciprocating-piston type oil-less compressor with traditional is the same, this compressor also only adopts an equilibrium block, and the centrifugal force that connnecting rod big end, connecting rod bottom-end bearing and formed inertial force and this equilibrium block of crank pin are produced is not point-blank, cause certain additional torque owing to balance is unreasonable, also rotation constantly of this additional torque of running along with compressor, the result causes compressor to vibrate, and finally causes the body vibration noise.
Summary of the invention
In order to improve the above-mentioned problems in the prior art, the present invention proposes a kind of low-noise structural oilless air compressor, purpose is that microseismic noise is regurgitated in the air inlet that at first reduces compressor, effectively reduce valve block beat noise, exhaust impact noise, bearing mechanical noise and body vibration noise then on this basis again, make the overall noise of compressor can be controlled at level preferably.
The object of the present invention is achieved like this:
Low-noise structural oilless air compressor, cylinder is provided with cylinder head, be provided with piston in the cylinder, piston links to each other with bent axle by connecting rod, connecting rod bottom-end bearing and crank pin, bent axle is outside equipped with crankcase, crankcase tightens and is connected with crankcase cover plate and forms crankcase intake noise reduction chamber, cylinder is provided with exhaust valve plate and valve seat, be fitted with seal ring or the sealing cup made of self-enrichment material on the piston, described crankcase intake noise reduction chamber is connected with ambient atmosphere by suction port, and is provided with breather check valve at described suction port place; Perhaps described crankcase intake noise reduction chamber is connected with ambient atmosphere after connecting suction port by gas-entered passageway again, and at the place, air outlet of described suction port place or gas-entered passageway or the place, air outlet of advancing suction port and gas-entered passageway be provided with breather check valve.
Above-mentioned gas-entered passageway has one or more expansion noise elimination cavities, is provided with the air filter in the expansion noise elimination cavity, and the air filter also can be set.
The position of above-mentioned suction port or gas-entered passageway air outlet is a symmetric configuration with respect to the crankshaft rotating axis on cylinder; Perhaps the location arrangements of suction port or gas-entered passageway air outlet is facing toward on the crankcase cover plate of connecting rod bottom-end bearing side.
Above-mentioned cylinder, piston, connecting rod and accessory respectively have one or more.
Be provided with valve plate between above-mentioned exhaust valve plate and the valve seat, between valve plate and valve seat, be provided with beam.
Above-mentioned valve seat tightens and is connected with sound proof housing, and described sound proof housing with the exhaust valve plate shroud within it.
Above-mentioned crank pin is spline-like or class spline-like, the inner ring of described connecting rod bottom-end bearing and crank pin secure fit.
Offer insulation hole or heat dam on the shaft of above-mentioned connecting rod.
Above-mentioned seal ring or sealing cup are fastenedly connected by fastening screw trip bolt and piston cover plate on the body or connecting rod small end of piston, are provided with thermal insulating pad at fastening screw trip bolt and piston only or with the part that is fastenedly connected of connecting rod small end.
Be connected with rotor and cooling fan on the above-mentioned bent axle, on described cooling fan, be furnished with secondary equilibrium block.
Description of drawings
Fig. 1 is the schematic cross section of low-noise structural oilless air compressor of the present invention;
Fig. 2 is the schematic cross section that low-noise structural oilless air compressor of the present invention has gas-entered passageway;
Fig. 3 is that low-noise structural oilless air compressor of the present invention adopts the axle of horizontal type structure layout to survey schematic representation;
Fig. 4 is that the gas-entered passageway of low-noise structural oilless air compressor of the present invention is arranged on the longitudinal section schematic representation on the crankcase cover plate separately;
Fig. 5 is that low-noise structural oilless air compressor of the present invention shown in Figure 4 removes the K of the crankcase cover plate after the capping to view.
Embodiment
With specific embodiment the present invention is further described below: referring to Fig. 1-5:
Low-noise structural oilless air compressor, comprise: cylinder 1, cylinder head 2, piston 3, connecting rod 4, connecting rod bottom-end bearing 5, crank pin 6, bent axle 7, crankcase 8, exhaust valve plate 9 and valve seat 10, wherein be fitted with the seal ring or the sealing cup 3a that make of self-enrichment material on the piston 3, described seal ring or sealing cup 3a can be fastenedly connected (as shown in the figure) on the body of piston 3 by fastening screw trip bolt 11 and piston cover plate 3b also can directly be fitted in (not shown) on the annular groove of piston 3, the cylinder hole motion of seal ring or sealing cup 3a and described cylinder 1 is sealed and matched and (allows to exist because of foozle, assembly error and oscillating motion and the slot leakage that causes), the microcephaly of described connecting rod 4 is fastenedly connected with piston 3 or connecting rod 4 and piston 3 integral manufacturings, described connecting rod bottom-end bearing 5 is fitted in the stub end of connecting rod 4 and is sleeved on the crank pin 6, tighten at described crankcase 8 and to be connected with crankcase cover plate 12, its connection can be finished by some screws, by crankcase 8, crankcase cover plate 12, cylinder 1, piston 3 and some other associated components such as Sealing, bearing or the like one common peripheral constitutes crankcase intake noise reduction chamber 13, described crankcase intake noise reduction chamber 13 is connected with ambient atmosphere by suction port 14, suction port 14 both can be located at (as shown in Figure 3) on the crankcase cover plate 12 and can be arranged on also that (as depicted in figs. 1 and 2) can also be provided with simultaneously on the casing of crankcase 8 on the casing of crankcase cover plate 12 and crankcase 8, suction port 14 even the capping 12a that can also be located at crankcase cover plate go up (as shown in Figure 4 and Figure 5), suction port 14 both can external air-strainer also can not external air-strainer, both can be that the monotrysian type structure also can be that open grain structure can also be plane-of-weakness joint type or cellular structure; In addition, also be provided with intakeport 15a and breather cheek valve 15b that crankcase intake noise reduction chamber 13 is communicated with the compressor operating chamber, wherein Figure 3 shows that and remove breather cheek valve so that clear schematic representation when expressing intakeport 15a, so-called compressor operating chamber is meant top or the piston cover plate 3b by piston 3, the space of cylinder 1 and structure that valve seat 10 encloses, wherein valve seat 10 can be made the part that also it can be made cylinder head 2 separately, it is to be noted, intakeport 15a and breather cheek valve 15b both can be arranged on piston 3 and piston cover plate 3b last (as shown in the figure) also can be arranged on (not shown) on valve seat 10 or the cylinder head 2, special air flue or conduit can be set when it is arranged on valve seat 10 or the cylinder head 2 it is communicated with crankcase intake noise reduction chamber 13; Obviously, when compressor is in compression stroke, the volume of the volume reducing in compressor operating chamber and crankcase intake noise reduction chamber 13 increases, this moment, breather cheek valve 15b closed, ambient atmosphere is inhaled in the crankcase intake noise reduction chamber 13 by suction port 14, after compression pressure reaches exhaust pressure, high-pressure air in the compressor operating chamber is extruded from the relief opening 16 that is located on valve seat 10 or the cylinder head 2, and push open within the exhausting silencer chamber 17a that exhaust valve plate 9 is discharged to cylinder head 2, and when compressor is in suction stroke, the volume in compressor operating chamber increases and the volume of crankcase intake noise reduction chamber 13 diminishes, crankcase intake noise reduction chamber 13 interior gases were subjected to the compression of piston 3 and divided the two-way motion this moment: the one tunnel enters in the compressor operating chamber after intakeport 15a pushes breather cheek valve 15b open, other one the tunnel then comes out and forms regurgitating of pulsating nature from suction port 14 anti-channelings, and this is to cause air inlet to regurgitate the root of microseismic noise; Regurgitate microseismic noise in order to reduce air inlet, the present invention is provided with breather check valve 18 at suction port 14 places, 18 of described breather check valves allow air in 13 and can not be from crankcase intake noise reduction chamber 13 flow out anti-channelings to ambient atmosphere, to reduce purpose that air inlet regurgitate microseismic noise thereby reach from the unidirectional inflow crankcase of ambient atmosphere intake noise reduction chamber; Undoubtedly, because there is mass inertia in breather check valve 18, foozle and assembly error, situations such as valve block and valve seat material defective, therefore a spot of gas occurring regurgitates and allows, but regurgitate noise in order to reduce gas as far as possible, gas-entered passageway 14a with certain-length and space can be set, described gas-entered passageway 14a is connected suction port 14 with crankcase intake noise reduction chamber 13, the connecting port of gas-entered passageway 14a and crankcase intake noise reduction chamber 13 is gas-entered passageway air outlet 14b, need to prove, gas-entered passageway 14a in fact belongs to expansion noise elimination cavity structure, it also can be a plurality of that the number of its expansion noise elimination cavity can be one, so-called a plurality of expansion chambers are meant that gas-entered passageway 14a has a plurality of relatively independent chambeies (as shown in the figure) that are connected together, so not only help receiving back the gas of scurrying, and can also filter the induction noise of certain frequency, help to reduce air inlet and regurgitate microseismic noise; It is to be noted, the structure and material of breather check valve 18 can adopt various structure and material of the prior art, such as plate valve shape, needle-valve shape, butterfly valve shape or the like, its material can be that metallic material also can be other nonmetallic material, breather check valve 18 can adopt one also can adopt more than two and two in addition, and breather check valve 18 both can be provided with simultaneously at two places of suction port 14 and gas-entered passageway air outlet 14b, also can be provided with separately at the place wherein of suction port 14 or gas-entered passageway air outlet 14b; Also it is to be noted, gas-entered passageway 14a both can be arranged on separately that (as Fig. 1, Fig. 2 and shown in Figure 3) also can be arranged on (as shown in Figure 4) on the crankcase cover plate 12 separately on the casing of crankcase 8, certainly can also all be provided with on the casing of crankcase 8 and on the crankcase cover plate 12 or form simultaneously by both structures of merging group jointly, in order to obtain better to eliminate the noise and filtering effect, air can be set in gas-entered passageway 14a filter for example filter screen, filter paper or filter core 14c (as shown in Figure 4); In addition, the optimum position of suction port 14 or gas-entered passageway air outlet 14b should be on cylinder 1 with respect to the spin axis symmetric configuration of bent axle 7, here the symmetric configuration of indication is meant a relative regional extent, as long as the both sides of the spin axis of bent axle 7 on cylinder 1, and do not require that their are strict symmetrical, in other words the position of suction port 14 or gas-entered passageway air outlet 14b is far away more good more with respect to the distance of piston 3, the benefit of doing like this is to allow fresh colder air can brush connecting rod bottom-end bearing 5 when passing through crankcase intake noise reduction chamber 13 as far as possible, to reach the purpose that reduces this bearing working temperature, certainly as suction port 14 or gas-entered passageway air outlet 14b be arranged in crankcase cover plate 12 when top, their position is located at facing to also obtaining preferable cooling effect (as shown in Figure 4) on the side of connecting rod bottom-end bearing 5; Need to prove especially, seal ring or sealing cup 3a equipped on the piston 3 of the present invention make for adopting self-enrichment material, so-called self-enrichment material comprises teflon, filling teflon or the like is at the interior employed self-enrichment material of various existing reciprocating-piston type oil-less air compressor, therefore compressor does not consume lubricant oil basically, and can provide the high-quality pressurized air of oil-containing not substantially, definition that becomes social custom by appointment or call, compressor of the present invention belongs to the category of oil-free air compressor, but this does not also mean that oil-containing anything but, because used bearing contains certain lubricant oil or grease, the lubricant oil evaporation that still has minute quantity under the condition of high temperature leaks out, so allows to exist the lubricant oil of trace in the high-pressure air of compressor of the present invention output.
Low-noise structural oilless air compressor of the present invention can adopt the single cylinder form also can adopt the multi-cylinder form, cylinder 1 when adopting the single cylinder form, cylinder head 2, piston 3, the quantity of connecting rod 4 and connecting rod bottom-end bearing 5 is one (as shown in the figure), this moment, cylinder 1 can be that horizontal layout also can be that vertical layout can also be the oblique installing type layout, the axis that is cylinder 1 can be a level, various ways such as vertical and inclination, and cylinder 1 when adopting the multi-cylinder form, cylinder head 2, piston 3, connecting rod 4, the quantity of connecting rod bottom-end bearing 5 and accessory thereof is all to there being a plurality of (not shown)s, multi-cylinder engine is the best to adopt two-cylinder version, this moment cylinder 1, cylinder head 2, piston 3, connecting rod 4, the quantity of connecting rod bottom-end bearing 5 and accessory thereof is two, two-cylinder version is the best with cylinder in V-arrangement layout and the opposed cylinder layout of straight line, two connecting rod bottom-end bearings of two cylinder machines can be sleeved on simultaneously on the same crank pin and also can be set on the different crank pins, even can also adopt major-minor connecting rod form, be that the master connecting rod rotating sleeve is contained in that slave connecting rod then is connected with master connecting rod by pivot pin on the crank pin, adopting the benefit of multi cylinder is under the prerequisite of same displacement and same cylinder size and piston stroke, compressor can adopt lower rotating speed, like this to reducing mechanical noise, induction noise, it is all very favourable that noise is regurgitated in exhaust sound and air inlet.
The present invention is in order to reduce exhaust valve plate 9 because of impacting the mechanical impact noise that sends, between exhaust valve plate 9 and valve seat 10, valve plate 19 is set especially, and between valve plate 19 and valve seat 10, beam 20 is set (as Fig. 1, Fig. 2 and shown in Figure 4), beam 20 can adopt various material with certain shock-absorbing performance and damping capacity, comprise paper wood, plastics, nylon and soft metal or the like, more particularly comprise various fish papers, asbestos paper, wad, teflon, the filling teflon, engineering plastics, nylon, rubber, aluminium pad and copper packing or the like, since beam 20 can effective attenuation mechanical shock intensity, therefore can reduce the mechanical impact noise that exhaust valve plate 9 sends because of impacting valve plate 19, need to prove, valve seat 10 can be made the part that also it can be made cylinder head 2 separately as previously mentioned, when valve seat 10 (not shown) when being cylinder head 2 a part of, beam 20 can directly be provided on the cylinder head 2.
The noise that the present invention causes in order to reduce pressurized gas blow cylinder lid 2, tighten at valve seat 10 especially and be connected with sound proof housing 21 (as Fig. 1, Fig. 2 and shown in Figure 4), described sound proof housing 21 with exhaust valve plate 9 shrouds within it, and formation exhausting silencer chamber 17b, described exhausting silencer chamber 17b is communicated with the exhausting silencer chamber 17a of cylinder head 2 within cylinder head 2 and by through hole 21a by shroud, wherein can be one also can be a plurality of to the quantity of through hole 21a, can be circular hole or flat hole or other irregularly-shaped holes, can constitute two-stage and even multistage expansion noise elimination structure by exhausting silencer chamber 17b and exhausting silencer chamber 17a, so can reduce exhaust sound, what is more important sound proof housing 21 has carried out the interception of shielding with those pulse feature pressurized gas of going out from relief opening 16, impact thereby avoid its body to produce directly, so can effectively reduce the exhaust impact noise cylinder head 2.
The present invention is in order to reduce because of the connecting rod bottom-end bearing 5 overheated excessive bearing mechanical noises that produce of play that cause, taked following measure: 1) spline-like or class spline-like 22 (as depicted in figs. 1 and 2) are made in the crank pin 6 and the contacting point of connecting rod bottom-end bearing 5 inner rings, reduce area of contact between them with this, then the heat that sends of rotor 23 passes through bent axle 7 and comes and will be reduced by the total amount that connecting rod bottom-end bearing 5 absorbs, and therefore can reduce the temperature of connecting rod bottom-end bearing 5; 2) on the shaft of connecting rod 4, offer insulation hole or heat dam 24 (as Fig. 1, Fig. 2 and shown in Figure 3), with the effectively isolated heat of compression of transmitting from piston 3, reduce the heat that connecting rod bottom-end bearing 5 outer rings absorb with this, therefore also can reduce the temperature of connecting rod bottom-end bearing 5; 3) be provided with thermal insulating pad 11a (as depicted in figs. 1 and 2) with fastening part, the fastening screw trip bolt 11 of piston cover plate 3b with the microcephaly's who is connected part or fastening screw trip bolt 11 and connecting rod 4 of the body of piston 3 joint at fastening screw trip bolt 11, also can reduce equally from piston cover plate 3b with this and to transmit the heat of compression of getting off, equally also can reduce the temperature of connecting rod bottom-end bearing 5; 4) as previously mentioned with the location arrangements of suction port 14 or gas-entered passageway air outlet 14b with the zone (as Fig. 1, Fig. 2 and shown in Figure 3) of cylinder 1 apart from each other, allow fresh colder air can brush connecting rod bottom-end bearing 5 like this when passing through crankcase intake noise reduction chamber 13, this measure also can reduce the temperature of connecting rod bottom-end bearing 5 as far as possible.
The present invention is for the caused noise of the mechanical vibration that reduce compressor, movement parts to compressor has been carried out careful Balance Treatment, except traditional equilibrium block 25 is set, also on the cooling fan 26 of compressor, be furnished with secondary equilibrium block 25b (as shown in Figure 3), the centrifugal force and the crank pin 6 that produce of equilibrium block 25 wherein, that the centrifugal force that the major part quality of connecting rod bottom-end bearing 5 and connecting rod 4 is produced is made a concerted effort is just opposite on phase place (allowing to exist the phase deviation that produces because of mass deviation or assembly error), the centrifugal force that the centrifugal force that described secondary equilibrium block 25b is produced also produces with equilibrium block 25 on phase place anti-phase (allowing to exist the phase deviation that produces because of mass deviation or assembly error), notice because the restriction of structure, centrifugal force and crank pin 6 that equilibrium block 25 produces, the centrifugal force that the major part quality of connecting rod bottom-end bearing 5 and connecting rod 4 is produced is made a concerted effort not point-blank, therefore can produce additional and with bent axle 7 rotating moment, this is a reason that causes the compressor block vibration, and can address this problem preferably after setting up secondary equilibrium block 25b; Need to prove that the quality of equilibrium block 25 quality more required than complete equilibrium can be greatly, promptly compressor can adopt excessive balance, and this is the conventional approach of the single order reciprocal inertia forces that reciprocating part produced such as balance or transfer piston.
In sum, the present invention has following outstanding advantage compared to existing technology:
1, by breather check valve 18 is set, can effectively stop the air in the crankcase intake noise reduction chamber 13 to be regurgitated outside the ambient atmosphere, in addition, be provided with gas-entered passageway 14a with expansion chamber structure, not only help receiving back the gas of scurrying, can also filter simultaneously the induction noise of certain frequency, regurgitate microseismic noise so can effectively reduce air inlet;
2, between exhaust valve plate 9 and valve seat 10, valve plate 19 is set, and between valve plate 19 and valve seat 10, beam 20 is set, can reduce the impact strength of 9 pairs of valve seats 10 of exhaust valve plate thus, so can effectively reduce the valve block beat noise;
3, tighten at valve seat 10 and be connected with sound proof housing 21 and within it exhaust valve plate 9 shrouds, reduced the impact of high pressure gas to cylinder head 2 bodies, the space that while sound proof housing 21 encloses structure in fact becomes an expansion noise elimination volume, so can effectively reduce the exhaust impact noise;
4, crank pin 6 is made spline-like or class spline-like 22, reduced the area of contact of crank pin 6 with connecting rod bottom-end bearing 5 inner rings, therefore the heat of rotor 23 also weakens the influence of connecting rod bottom-end bearing 5, on the shaft of connecting rod 4, offer insulation hole or heat dam 24 in addition, thermal insulating pad 11a be set in the joint of fastening screw trip bolt 11 and piston cover plate 3b, piston 3 or connecting rod 4, reduced the heat that piston 3 passes to connecting rod bottom-end bearing 5 outer rings, therefore the operating temperature of this bearing is improved, so can effectively reduce the bearing mechanical noise;
5, on described cooling fan 26, arrange secondary equilibrium block 25b, its equilibrium block 25 on bent axle 7 carries out dynamic balancing to compressor, avoided the drawback that single equilibrium block can't active balance, reduced the mechanical vibration of compressor, so can effectively reduce the body vibration noise.
The foregoing description is one of preferred embodiment of the present invention only, is not to limit protection scope of the present invention according to this, so: the various equivalences that Fan Yiben the present invention's structure, shape, principle are done change, and all should be covered by within protection scope of the present invention.
Claims (10)
1. low-noise structural oilless air compressor, cylinder is provided with cylinder head, be provided with piston in the cylinder, piston passes through connecting rod, connecting rod bottom-end bearing and crank pin link to each other with bent axle, bent axle is outside equipped with crankcase, crankcase tightens and is connected with crankcase cover plate and forms crankcase intake noise reduction chamber, cylinder is provided with exhaust valve plate and valve seat, be fitted with seal ring or the sealing cup made of self-enrichment material on the piston, it is characterized in that: described crankcase intake noise reduction chamber is connected with ambient atmosphere by suction port, and is provided with breather check valve at described suction port place; Perhaps described crankcase intake noise reduction chamber is connected with ambient atmosphere after connecting suction port by gas-entered passageway again, and is provided with breather check valve at the place, air outlet of described suction port place or gas-entered passageway or the place, air outlet of suction port and gas-entered passageway.
2. low-noise structural oilless air compressor according to claim 1 is characterized in that described gas-entered passageway has an expansion noise elimination cavity or a plurality of expansion noise elimination cavity, is provided with or is not provided with the air filter in the expansion noise elimination cavity.
3. low-noise structural oilless air compressor according to claim 2, the position that it is characterized in that described suction port or gas-entered passageway air outlet are symmetric configuration with respect to the crankshaft rotating axis on cylinder; Perhaps the location arrangements of suction port or gas-entered passageway air outlet is facing toward on the crankcase cover plate of connecting rod bottom-end bearing side.
4. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that described cylinder, piston, connecting rod and accessory respectively have one or more.
5. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that being provided with valve plate between described exhaust valve plate and the valve seat, between valve plate and valve seat, be provided with beam.
6. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that described valve seat tightens to be connected with sound proof housing that described sound proof housing with the exhaust valve plate shroud within it.
7. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that described crank pin is spline-like or class spline-like, the inner ring of described connecting rod bottom-end bearing and crank pin secure fit.
8. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that offering insulation hole or heat dam on the shaft of described connecting rod.
9. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that described seal ring or sealing cup are fastenedly connected by fastening screw trip bolt and piston cover plate on the body or connecting rod small end of piston, be provided with thermal insulating pad at fastening screw trip bolt and piston only or with the part that is fastenedly connected of connecting rod small end.
10. according to each described low-noise structural oilless air compressor in the claim 1 to 3, it is characterized in that being connected with rotor and cooling fan on the described bent axle, on described cooling fan, be furnished with secondary equilibrium block.
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| CN201010045819A CN101737296A (en) | 2010-01-08 | 2010-01-08 | Low-noise structural oilless air compressor |
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| CN201010045819A CN101737296A (en) | 2010-01-08 | 2010-01-08 | Low-noise structural oilless air compressor |
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| CN112302905A (en) * | 2019-07-31 | 2021-02-02 | Amk控股股份有限公司 | Cylinder piston for air compressor |
| CN112610450A (en) * | 2020-12-22 | 2021-04-06 | 周明剑 | Air compressor machine with high-efficient heat dissipation and shock-absorbing function |
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| CN114508479A (en) * | 2022-01-12 | 2022-05-17 | 瑞立集团瑞安汽车零部件有限公司 | Two-stage compressor and vehicle |
| EP4112931A1 (en) * | 2021-06-30 | 2023-01-04 | KNORR-BREMSE Systeme für Nutzfahrzeuge GmbH | Noise reduction of a compressor |
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2010
- 2010-01-08 CN CN201010045819A patent/CN101737296A/en active Pending
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| US10087919B2 (en) | 2012-09-26 | 2018-10-02 | Teijin Pharma Limited | Air compressor with improved noise reduction performance |
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| CN109630696A (en) * | 2019-01-06 | 2019-04-16 | 重庆欣天利智能重工有限公司 | A kind of high-temperature resistant electric butterfly valve |
| CN109630696B (en) * | 2019-01-06 | 2024-04-26 | 重庆欣天利智能重工有限公司 | High temperature resistant electric butterfly valve |
| CN111550409A (en) * | 2019-02-12 | 2020-08-18 | 纳博特斯克有限公司 | Air compressor and method for manufacturing air compressor |
| CN109973361A (en) * | 2019-03-29 | 2019-07-05 | 天津联科思创科技发展有限公司 | The closed crankcase oil-free air compressor of dual-cooled and its cooling means |
| CN112302905A (en) * | 2019-07-31 | 2021-02-02 | Amk控股股份有限公司 | Cylinder piston for air compressor |
| CN110671300B (en) * | 2019-09-23 | 2021-08-17 | 广东民飞机电有限责任公司 | Gas compression pump |
| CN110671300A (en) * | 2019-09-23 | 2020-01-10 | 广东民飞机电有限责任公司 | Gas compression pump |
| CN112610450A (en) * | 2020-12-22 | 2021-04-06 | 周明剑 | Air compressor machine with high-efficient heat dissipation and shock-absorbing function |
| EP4112931A1 (en) * | 2021-06-30 | 2023-01-04 | KNORR-BREMSE Systeme für Nutzfahrzeuge GmbH | Noise reduction of a compressor |
| WO2023274692A1 (en) * | 2021-06-30 | 2023-01-05 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Noise reduction of a compressor |
| CN113775511A (en) * | 2021-09-29 | 2021-12-10 | 广西玉柴机器股份有限公司 | Spraying plastics of air compressor machine is discharged and is fallen structure of making an uproar |
| CN113775511B (en) * | 2021-09-29 | 2024-04-09 | 广西玉柴机器股份有限公司 | Plastic spraying, exhausting and noise reducing structure of air compressor |
| CN114508479A (en) * | 2022-01-12 | 2022-05-17 | 瑞立集团瑞安汽车零部件有限公司 | Two-stage compressor and vehicle |
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