Nonstandard simply supported beam and manufacturing mounting technique thereof
Technical field
The present invention relates to the simply supported beam span type of bridge engineering, particularly long bridge is used to adjust the nonstandard simply supported beam of pier position, change bridge length and utilizes place, frock, equipment, the technology system of standard beam, pacifies nonstandard simply supported beam technology.
Background technology
All there is the simply supported beam standard drawing of series of standards length value in railway, highway field, utilize the combination of different length standard simply supported beam to adjust the position of bridge pier, satisfy field condition requirement is laid in the pier position.When striding design, generally select 32.6 meters standard beams earlier for use in special line for passenger trains bridge hole; But long bridge is striden place in the hole of crossing over some special constructions, as in the front and rear gaps position of the continuous beam in leap road, river course, stride the standard beam that need also select some 24.6 meters and other length for use for accent.Only adopt prior standard beam cloth to stride during to the long bridge of tens kilometers of length even up to a hundred kilometers, design; When prioritization scheme such as need adjust a certain hole span length's degree; Because of hole bridging lock effect, need the position of all other bridge piers of adjustment full-bridge, workload will be very huge.Behind commencement of works because of the requirement of local government; Some emphasis structure hole of striding existing road is striden needs change; And near some bridge piers possibly accomplished construction and maybe can't change the pier position, and therefore in specific section, adjusting length with the combination of prior standard length simply supported beam can't meet the demands.For solving the above-mentioned hole span length's degree adjustment problem that causes because of change, design at present adopts the special accent of two-way abutment to stride works.
Between grand bridge 484# to the 487# pier of Zheng Xi special line for passenger trains Yanshi because of the prioritization scheme hole stride be adjusted into (48+80+48) rice continuous beam cross over 320 national highways; And one (48+80+48) rice circle, V-type pier continuous girder span Lip river speedway arranged between 704# to 707# pier; Because of between 487# pier and 704# pier, meeting the demands, therefore be provided with one 6.53 meters long two-way abutment at the 591# pier with full-length beam combination adjustment length.Two-way abutment height generally is less than 10 meters, is not suitable for high pier section; Bulky, engineering cost is higher; Be provided with, influence attractive in appearance at long bridge middle part.
Summary of the invention
The objective of the invention is to overcome two-way abutment and transfer whole deficiencies of striding, provide a kind of works to replace two-way abutment, make and transfer that to stride change simple; And the constructure scheme of this works economical rationality is provided.For realizing above-mentioned purpose; The technical scheme that the present invention adopts is: design that a kind of profile and section are identical with the standard beam, the random length beam of length between the standard beam of most common standard beam and next stage length; And, make non-standard simply supported beam can directly utilize frock, equipment, technology, the technology of most common standard beam through technological transformation.
No matter stride scheme in the optimization hole of design stage, or the change of the position, hole of construction stage, adopt " nonstandard simply supported beam " to carry out the hole easily and stride adjustment." nonstandard simply supported beam " do not receive height restriction, and two-way abutment transfers the scheme of striding, the setting of high pier section to become very difficult.Grand bridge former design in Zheng Xi special line for passenger trains Yanshi totally 3 is crossed over 320 national highways at 125#-128# pier, 283#-286# pier, 484#-487# Dun Chu respectively.Because of local government's requirement, change straight original 320 national highways in the work progress, grand bridge only surplus 484#-487# Dun1Chu in Yanshi crosses over 320 national highways.With the intrinsic 125#128# pier of Yanshi grand bridge, 283#-286# pier totally 2 places cross over 320 national highways (48+80+48) rice continuous beam change to (the 3-32.6 rice standard beam+2-24.6 standard beam+nonstandard beam of 1-29.88 rice) combination, can practice thrift up to ten million construction funds.Special line for passenger trains " nonstandard simply supported beam " adopts and utilizes original frock, equipment system peace, and every hole cost is merely about 800,000 yuan, and adopts on-the-spot support to build " nonstandard simply supported beam ", and support height is in 10, and cost needs 150 yuan approximately." nonstandard simply supported beam " outward appearance is identical with the standard beam, compares overall appearance with two-way abutment." nonstandard simply supported beam " utilizes original frock, equipment system peace " nonstandard simply supported beam " remarkable in economical benefits.
Description of drawings
Fig. 1 is the two-way abutment figure of Zheng Xi railway Yanshi grand bridge 591#, and Zheng Xi visitor specially executes and recruits ZQ4 mark (bridge)-19-II, and two-way abutment and nonstandard simply supported beam transfer the scheme of striding to contrast;
Fig. 2 is the 32.6 meters beam figure of standard through rule institute of the Ministry of Railways.
The specific embodiment
1, nonstandard beam length: special line for passenger trains most common standard beam is 32.6 meters standard beams, and the standard beam of next stage length i.e. 24.6 meters standard beams, and " nonstandard beam " length is between 32.6 meters to 24.6 meters.
2, " nonstandard beam " structure: the standard paragraphs cross dimensions of nonstandard beam, beam-ends thick section cross dimensions, beam-ends structure and standard beam are identical, only change the length of span centre standard paragraphs; The prestressing tendon layout of nonstandard beam, reinforcement placement are identical with 32.6 meters standard beams, only shorten through the steel strand of span centre standard paragraphs, the length of reinforcing bar; The prestressing tendon stretching force of nonstandard beam is compared with 32.6 meters standard beams and is reduced tonnage.
3, the beam field of nonstandard beam is prefabricated: 32.6 meters standard beams of nonstandard beam prefabricated employing pedestal, and camber curve is provided with 32.6 meters standard beams at the bottom of the beam; The external mold of nonstandard beam adopts 32.6 meters standard beam external molds, Zhi Lifang case constant.The relation of end mould and external mold changes to " outsourcing end " by " the end bag is outer ", holds in the mould retraction external mold with the adjustment beam length; The internal mold of nonstandard beam adopts the internal mold of 24.6 meters standard beams, and the span centre insufficient section adopts wooden model to supply; Mould is gone in reinforcing bar colligation on placenta, integral hoisting, and technology is identical with the standard beam; Concrete adopts the mixing station system of mixing, be pumped into mould, form vibrator and vibrating head vibrates, steam curing, and technology is identical with the standard beam; The whole stretch-draw of prestressing force, hole path pressure grouting are carried out depositing Liang Taishang, and technology is identical with the standard beam; Nonstandard beam length is between between 24.6 meters and the 32.6 meters standard beams, so the Liang Taidou that deposits of beam field standard beam is not suitable for.Adopt bilayer to deposit the Liang Chang of beam, need reconfigure and deposit Liang Tai; But adopt bilayer to deposit the Liang Chang of beam scheme, nonstandard beam can directly exist above 32.6 meters standard beams.
4, the transportation of nonstandard beam: the transportation of nonstandard beam can be adopted existing 900 tons of case beam Beam transportation vehicles.
5, nonstandard beam sets up; At present 900 tons of special bridge formation machines of railway visitor all are according to setting up 24.6 meters, 32.6 meters two kinds of standard beams designs, and girder and rear leg relative position immobilize; Girder can be installed front support leg from 37.2 meters of rear leg a plate being arranged.37.2 meters of front and back leg spacings are used to set up 32.6 meters standard beams; Girder can be installed front support leg from 29.2 meters of rear leg a plate being arranged.29.2 meters of front and back leg spacings are used to set up 24.6 meters standard beams; Improve existing 900 tons of bridge formation machines, increasing a junction plate that can be connected with front support leg, that also can under girder, move under the girder of bridge formation machine.When setting up 24.6 to 32.6 meters long nonstandard simply supported beams, front and back leg spacing is between 29.2 to 37.2 meters.
Can adjust all size as required in the application,, should belong within protection scope of the present invention therefore in the variation and the modification that do not break away under the general plotting of the present invention.