CN101735415B - Method for preparing organosilicon/acrylate double modified aqueous polyurethane - Google Patents

Method for preparing organosilicon/acrylate double modified aqueous polyurethane Download PDF

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CN101735415B
CN101735415B CN2009102565212A CN200910256521A CN101735415B CN 101735415 B CN101735415 B CN 101735415B CN 2009102565212 A CN2009102565212 A CN 2009102565212A CN 200910256521 A CN200910256521 A CN 200910256521A CN 101735415 B CN101735415 B CN 101735415B
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organosilicon
aqueous polyurethane
modified aqueous
acrylate
polyurethane
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CN101735415A (en
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杨霞
李玉刚
岳金彩
郑世清
周艳丽
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QINGDAO YKHY PROCESS AND INFORMATION TECHNOLOGY Co Ltd
Qingdao University of Science and Technology
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QINGDAO YKHY PROCESS AND INFORMATION TECHNOLOGY Co Ltd
Qingdao University of Science and Technology
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Abstract

The invention relates to a method for preparing organosilicon/acrylate double modified aqueous polyurethane, which comprises the following steps: carrying out a reaction on isocyanate, polyhydric alcohol and dimethylolpropionic acid to obtain polyurethane prepolymer I; dropwise adding dimethylolpropionic acid into the polyurethane prepolymer I, and dropwise adding hydroxyethyl methacrylate containing a polymerization inhibitor into the polyurethane prepolymer I, thereby obtaining polyurethane prepolymer II containing double bonds; dropwise adding organosilane into the polyurethane prepolymer II to obtain silane-modified polyurethane; adding triethylamine into the silane-modified polyurethane to carry out salification reaction, adding deionized water, and stirring to obtain organosilicon-modified aqueous polyurethane emulsion; and finally, adding methyl methacrylate and butyl acrylate into the organosilicon-modified aqueous polyurethane emulsion to carry out emulsion polymerization, thereby obtaining the organosilicon/acrylate double modified aqueous polyurethane. The method has the advantages of convenient operation and simple technique; and the prepared polyurethane chain segmentcontains silane and acrylate and has the advantages of favorable water resistance and mechanical properties.

Description

A kind of preparation method of organosilicon/acrylate double modified aqueous polyurethane
Technical field:
The present invention relates to a kind of preparation method of organosilicon/acrylate double modified aqueous polyurethane, belong to the preparing technical field of water-based and ammonia ester paint.
Background technology:
Aqueous polyurethane coating is meant that urethane is water-soluble or is scattered in the water and the coating that forms.Over past ten years, the pressure from public opinion of the environment of preserving our planet grows with each passing day, and people's environmental consciousness constantly strengthens, and some developed countries have formulated fire codes and solvent rules, and these factors have promoted the exploitation of water-base polyurethane material.Aqueous polyurethane is basic medium with water, have do not fire, smell is little, free from environmental pollution, energy-conservation, operation advantage such as easy to process, be subject to people's attention.
But aqueous polyurethane also exists the shortcoming of poor-performings such as water tolerance, solvent resistance, chemical-resistant and physical strength.Acrylic resin has physical strength height, ageing-resistant, characteristics such as resistance is yellow, water-tolerant.Organosilicon material is the high molecular synthetic material that contains element silicon in the molecular structure, main chain contains siloxane bond, and adopt the organo silane coupling agent of amine, amino and residual isocyano reaction, hydrolyzable siloxane groups generation hydrolytie polycondensation and make crosslinked, the chain extension of system makes it have good weathering resistance, ageing-resistant, hydrophobic nature etc.Polyurethane-acrylate-organo-siloxane ternary is combined the preparation water-borne coatings, and it combines the advantage of acrylate, urethane, three kinds of resin materials of organosilicon, and has met environmental protection requirement with water as dispersion medium.The three organically combines, and according to the requirement of different purposes, bring into play its synergistic advantage, can make soap or soap-free emulsion, as coating.
Summary of the invention:
The objective of the invention is to shortcoming, aim to provide a kind of preparation method of organosilicon/acrylate double modified aqueous polyurethane at present polyurethane coating existence.
In order to realize the foregoing invention purpose, the present invention operates according to following steps by the following technical solutions:
The first step, the preparation of base polyurethane prepolymer for use as: will be incorporated with in the reactor of agitator, thermometer and prolong through the polyvalent alcohol and the dimethylol propionic acid of processed, add polyisocyanates and proper catalyst dibutyl tin laurate, react 2-3h down at 70-80 ℃, and then adding dimethylol propionic acid, continue reaction 2-3h, obtain base polyurethane prepolymer for use as I; Again the hydroxyethyl methylacrylate that contains stopper is added drop-wise among the base polyurethane prepolymer for use as I and reacts, react 2-3h down, obtain double bond containing base polyurethane prepolymer for use as II at 60-70 ℃.The viscosity that adds proper amount of diluting acetone conditioned reaction system in the reaction process.
Second step, organic-silicon-modified Synthesis of Waterborne Polyurethane: double bond containing base polyurethane prepolymer for use as II is cooled to 60 ℃, slowly drip the organosilane that is dissolved with acetone then, the dropping time is controlled at 30min, dropwise the back at 60-70 ℃ of reaction 2-3h, obtain silane-modified urethane, add the viscosity of proper amount of diluting acetone conditioned reaction system in the reaction process; Reaction system is cooled to below 40 ℃, add triethylamine and be carried out to reactant salt, triethylamine and dimethylol propionic acid mol ratio are 1: 1, stir 30min, add deionized water again, behind vigorous stirring 0.5~1h, underpressure distillation goes out acetone and obtains organic-silicon-modified aqueous polyurethane, solid content 20~40%.
The 3rd step, the preparation of organosilicon/acrylate double modified aqueous polyurethane: in organic-silicon-modified aqueous polyurethane, add the deionized water (this is water) that is dissolved with emulsifier sodium lauryl sulfate and OP, water is incorporated with in the reactor of agitator, thermometer and prolong; The oil-soluble initiator Diisopropyl azodicarboxylate is dissolved in (this is oil phase) in the acrylic ester monomer, oil phase is added drop-wise to aqueous phase, stir 30min, after dripping, continue to stir 30min; Be rapidly heated under condition of nitrogen gas then about 80 ℃, the reaction latter temperature is raised to about 90 ℃, and reaction 5-6h obtains the two modify-water based polyurethanes of organosilicon/acrylate, solid content 20~40%.The quality of acrylics is 3: 1~1: 5 with solid masses ratio in the aqueous polyurethane.By regulating the two ratio and add-on, can obtain the different material of snappiness.
The described polyisocyanates of the first step of the present invention is preferably tolylene diisocyanate (being called for short TDI), isophorone diisocyanate (being called for short IPDI), hexamethylene diisocyanate (being called for short HDI), 4,4-diphenylmethanediisocyanate (being called for short MDI).
The described polyvalent alcohol of the first step of the present invention is preferably polyester polyol, polyoxypropyleneglycol, polyethers N210, and molecular weight is 800-4000.
NCO in the first step of the present invention operation in the polyisocyanates is 1.6: 1~2 with OH mol ratio in the dimethylol propionic acid that adds the polyvalent alcohol and the first time, add dimethylol propionic acid once more behind reaction 2~3h, dimethylol propionic acid dissolves in N-Methyl pyrrolidone and adds, its add-on ratio of twice is any, and the per-cent that total adding quality accounts for base polyurethane prepolymer for use as I quality is 3~5%; The per-cent that the add-on of hydroxyethyl methylacrylate accounts for base polyurethane prepolymer for use as I quality is 0~2%; To add stopper be Resorcinol in institute, its quality account for ten thousand of hydroxyethyl methacrylate ester quality/.
The present invention's described organosilane of second step is KH550 organo silane coupling agent or KH590 organo silane coupling agent, and the mass percent that the quality of organosilane accounts for double bond containing base polyurethane prepolymer for use as II is 1~7%.Organosilane drips after being dissolved in acetone, and rate of addition must be slow, prevents to react too fast, causes reaction system viscosity to increase fast, influences reaction effect.
The thinner acetone that adjustment system viscosity of the present invention adds will be through super-dry, processed.
In the 3rd step letex polymerization of the present invention, the consumption of emulsifier sodium lauryl sulfate and OP is respectively institute and adds 3%, 1% of acrylic ester monomer quality, and the two compound use is than single the effective of sodium lauryl sulphate of using; Added esters of acrylic acid is methyl methacrylate and butyl acrylate, the two mass ratio 1: 4~4: 1, and the two total quality is 3: 1~1: 5 with solid masses ratio in the aqueous polyurethane.Initiator adopts oil-soluble Diisopropyl azodicarboxylate, quality for add 0.2~0.8% of acrylic ester monomer quality, add-on how much influence speed of reaction.But be not The more the better, react too fast, obtain emulsion particle diameter and become big, influence its stability.Heat up under nitrogen protection, heat-up rate will reach about 80 ℃ fast.In same thermotonus, the emulsion particle diameter that obtains like this distributes more even as far as possible.The emulsion polymerization later stage is improved temperature, and transformation efficiency is improved.
Compared with prior art, the present invention has following advantage:
(1) the amine organosilane that adopts of the present invention can react with isocyano, also can be crosslinked, and make the water tolerance of water-base polyurethane material of gained improve greatly, lower surface energy of polyurethane material and good hand feeling are given in organosilyl existence simultaneously.
(2) the present invention is on organic-silicon-modified basis, again with acrylate modified, improved tensile strength, wear resistance, weathering resistance of material etc.It combines the advantage of acrylate, urethane, three kinds of resin materials of organosilicon.
(3) modified waterborne polyurethane can be mixed with the water arbitrary proportion, and it is transparent to mix back solution, emulsion median size 80nm, and stability of emulsion is fine, and shelf stable for periods reached more than half a year.
(4) the inventive method is easy to operate, technology is simple, be easy to promotion and application.
Embodiment:
Below by specific embodiment the inventive method is described further.
Embodiment 1:
The first step, preparation base polyurethane prepolymer for use as technology: with the dimethylol propionic acid of the polyester polyol (M=1000) of 0.05mol and 0.02mol at 120 ℃ of decompressions 30min that draws water, cool to the tolylene diisocyanate and the appropriate amount of catalysts dibutyl tin laurate that add 0.112mol after 80 ℃, reaction 2.5h, add the dimethylol propionic acid 0.015mol that is dissolved in the N-Methyl pyrrolidone once more, continue reaction 2.5h, obtain base polyurethane prepolymer for use as I; The hydroxyethyl methylacrylate 0.01mol that will contain hydroquinone of polymerization retarder is added drop-wise among the base polyurethane prepolymer for use as I and reacts, and keeps 60~70 ℃ of reactions of temperature 2h, obtains double bond containing base polyurethane prepolymer for use as II.Add through the thinner acetone of processed in the whole process and regulate viscosity.The quality of hydroquinone of polymerization retarder account for ten thousand of hydroxyethyl methacrylate ester quality/.
Second step, the technology for preparing organic-silicon-modified aqueous polyurethane: double bond containing base polyurethane prepolymer for use as II is cooled to 60 ℃, the KH550 organo silane coupling agent of 0.025mol is dissolved in slowly is added drop-wise in the acetone among the base polyurethane prepolymer for use as II, the dropping time is controlled at 30min.Temperature keeps 60-70 ℃ of reaction 2h.The viscosity that adds proper amount of diluting acetone conditioned reaction system in the reaction process.Be cooled to below 40 ℃, the triethylamine that adds 0.035mol is carried out to reactant salt, adds deionized water 400g high-speed stirring 30min behind the stirring 30min, and last underpressure distillation goes out solvent acetone, obtains organic-silicon-modified aqueous polyurethane.
In the 3rd step, the OP emulsifiers dissolve that prepare sodium lauryl sulphate of organosilicon/acrylate double modified aqueous polyurethane: 3g and 1g joins (as water) in the organic-silicon-modified aqueous polyurethane after dissolving is complete in the deionized water of 150g; The initiator Diisopropyl azodicarboxylate of 0.3g is dissolved in the Butyl Acrylate Monomer of the methyl methacrylate of 60g and 40g (this is oil phase), oil phase is added drop-wise to aqueous phase, stir simultaneously, drip time 30min, after dripping, continue to stir 30min.Be rapidly heated under condition of nitrogen gas 80 ℃ then, the reaction latter temperature is raised to 90 ℃, and reaction 6h obtains organosilicon/acrylate double modified aqueous polyurethane.
Embodiment 2:
The first step, preparation base polyurethane prepolymer for use as technology: with the dimethylol propionic acid of the polyoxypropyleneglycol (M=2000) of 0.05mol and 0.01mol at 120 ℃ of decompressions 30min that draws water, cool to the tolylene diisocyanate and the appropriate amount of catalysts dibutyl tin laurate that add 0.12mol after 80 ℃, reaction 2.5h, add the dimethylol propionic acid 0.024mol that is dissolved in the N-Methyl pyrrolidone once more, continue reaction 2.5h, obtain base polyurethane prepolymer for use as I; The hydroxyethyl methylacrylate 0.005mol that will contain hydroquinone of polymerization retarder is added drop-wise among the base polyurethane prepolymer for use as I and reacts, and keeps 60~70 ℃ of reactions of temperature 2h, obtains double bond containing base polyurethane prepolymer for use as II.Add through the thinner acetone of processed in the whole process and regulate viscosity.The quality of hydroquinone of polymerization retarder account for ten thousand of hydroxyethyl methacrylate ester quality/.
Second step, the technology for preparing organic-silicon-modified aqueous polyurethane: double bond containing base polyurethane prepolymer for use as II is cooled to 60 ℃, the KH550 organo silane coupling agent of 0.035mol is dissolved in slowly is added drop-wise in the acetone among the base polyurethane prepolymer for use as II, the dropping time is controlled at 30min.Temperature keeps 60-70 ℃ of reaction 3h.The viscosity that adds proper amount of diluting acetone conditioned reaction system in the reaction process.Be cooled to below 40 ℃, the triethylamine that adds 0.035mol is carried out to reactant salt, adds deionized water 400g high-speed stirring 30min behind the stirring 30min, and last underpressure distillation goes out solvent acetone, obtains organic-silicon-modified aqueous polyurethane.
In the 3rd step, the OP emulsifiers dissolve that prepare sodium lauryl sulphate of organosilicon/acrylate double modified aqueous polyurethane: 1.8g and 0.6g joins (as water) in the organic-silicon-modified aqueous polyurethane after dissolving is complete in the deionized water of 100g; The initiator Diisopropyl azodicarboxylate of 0.3g is dissolved in the Butyl Acrylate Monomer of the methyl methacrylate of 30g and 30g (this is oil phase), oil phase is added drop-wise to aqueous phase, stir simultaneously, drip time 30min, after dripping, continue to stir 30min.Be rapidly heated under condition of nitrogen gas 80 ℃ then, the reaction latter temperature is raised to 90 ℃, and reaction 6h obtains organosilicon/acrylate double modified aqueous polyurethane.
Embodiment 3:
The first step, preparation base polyurethane prepolymer for use as technology: with the dimethylol propionic acid of the polyester diol (M=2000) of 0.05mol and 0.015mol at 120 ℃ of decompressions 30min that draws water, cool to the tolylene diisocyanate and the appropriate amount of catalysts dibutyl tin laurate that add 0.117mol after 80 ℃, reaction 2.5h, add the dimethylol propionic acid 0.02mol that is dissolved in the N-Methyl pyrrolidone once more, continue reaction 2.5h, obtain base polyurethane prepolymer for use as I; The hydroxyethyl methylacrylate 0.008mol that will contain hydroquinone of polymerization retarder is added drop-wise among the base polyurethane prepolymer for use as I and reacts, and keeps 60~70 ℃ of reactions of temperature 2.5h, obtains double bond containing base polyurethane prepolymer for use as II.Add through the thinner acetone of processed in the whole process and regulate viscosity.The quality of hydroquinone of polymerization retarder account for ten thousand of hydroxyethyl methacrylate ester quality/.
Second step, the technology for preparing organic-silicon-modified aqueous polyurethane: double bond containing base polyurethane prepolymer for use as II is cooled to 60 ℃, the KH550 organo silane coupling agent of 0.03mol is dissolved in slowly is added drop-wise in the acetone among the base polyurethane prepolymer for use as II, the dropping time is controlled at 30min.Temperature keeps 60-70 ℃ of reaction 3h.The viscosity that adds proper amount of diluting acetone conditioned reaction system in the reaction process.Be cooled to below 40 ℃, the triethylamine that adds 0.035mol is carried out to reactant salt, adds deionized water 400g high-speed stirring 30min behind the stirring 30min, and last underpressure distillation goes out solvent acetone, obtains organic-silicon-modified aqueous polyurethane.
In the 3rd step, the OP emulsifiers dissolve that prepare sodium lauryl sulphate of organosilicon/acrylate double modified aqueous polyurethane: 1.8g and 0.6g joins (as water) in the organic-silicon-modified aqueous polyurethane after dissolving is complete in the deionized water of 100g; The initiator Diisopropyl azodicarboxylate of 0.24g is dissolved in the Butyl Acrylate Monomer of the methyl methacrylate of 35g and 25g (this is oil phase), oil phase is added drop-wise to aqueous phase, stir simultaneously, drip time 30min, after dripping, continue to stir 30min.Be rapidly heated under condition of nitrogen gas 80 ℃ then, the reaction latter temperature is raised to 90 ℃, and reaction 5h obtains organosilicon/acrylate double modified aqueous polyurethane.
The technical indicator of the organosilicon/acrylate double modified aqueous polyurethane of the inventive method preparation:
Solids content 20~40%
Apparent viscosity mPas 0.01~0.03
Saturated water absorption <15%
Breaking tenacity (MPa) >5
Elongation at break (%) >500
Emulsion particle diameter (nm) 50-80

Claims (8)

1. the preparation method of an organosilicon/acrylate double modified aqueous polyurethane, it is characterized in that: operate according to following steps: the first step, preparation base polyurethane prepolymer for use as: will be incorporated with in the reactor of agitator, thermometer and prolong through the polyvalent alcohol and the dimethylol propionic acid of processed, add polyisocyanates and catalyzer dibutyl tin laurate, react 2-3h down at 70-80 ℃, and then the adding dimethylol propionic acid, continue reaction 2-3h, obtain base polyurethane prepolymer for use as I; Again the hydroxyethyl methylacrylate that contains stopper is added drop-wise among the base polyurethane prepolymer for use as I and reacts, react 2-3h down, obtain double bond containing base polyurethane prepolymer for use as II at 60-70 ℃; Second step, organic-silicon-modified Synthesis of Waterborne Polyurethane: double bond containing base polyurethane prepolymer for use as II is cooled to 60 ℃, slowly drips the organosilane that is dissolved with acetone then, drip time 30min, dropwise the back at 60-70 ℃ of reaction 2-3h, obtain silane-modified urethane; Reaction system is cooled to below 40 ℃, add triethylamine and be carried out to reactant salt, triethylamine and dimethylol propionic acid mol ratio are 1: 1, stir 30min, add deionized water again, behind vigorous stirring 0.5~1h, underpressure distillation goes out acetone and obtains organic-silicon-modified aqueous polyurethane, solid content 20~40%; In the 3rd step, in organic-silicon-modified aqueous polyurethane, the deionized water that adding is dissolved with emulsifier sodium lauryl sulfate and OP is incorporated with water in the reactor of agitator, thermometer and prolong as water; The oil-soluble initiator Diisopropyl azodicarboxylate is dissolved in the acrylic ester monomer as oil phase, oil phase is added drop-wise to aqueous phase, stir 30min, after dripping, continue to stir 30min; Be rapidly heated under condition of nitrogen gas then to 80 ℃, the reaction latter temperature rises to 90 ℃, reaction 5-6h, obtain the two modify-water based polyurethanes of organosilicon/acrylate, solid content 20~40%, wherein, acrylic ester monomer is 3: 1~1: 5 with solid masses ratio in the aqueous polyurethane.
2. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1, it is characterized in that: the described polyisocyanates of the first step is tolylene diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, 4, the 4-diphenylmethanediisocyanate.
3. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1, it is characterized in that: the described polyvalent alcohol of the first step is polyester polyol, polyoxypropyleneglycol, polyethers N210, and molecular weight is 800-4000.
4. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1, it is characterized in that: the OH mol ratio in the dimethylol propionic acid that NCO in the first step in the polyisocyanates and polyvalent alcohol and the first time add is 1.6: 1~2, add dimethylol propionic acid once more behind reaction 2~3h, dimethylol propionic acid dissolves in N-Methyl pyrrolidone and adds, the allocation proportion of its add-on of twice is any, and the per-cent that total adding quality accounts for base polyurethane prepolymer for use as I quality is 3~5%.
5. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1, it is characterized in that: second step, described organosilane was KH550 organo silane coupling agent or KH590 organo silane coupling agent, and the mass percent that the quality of organosilane accounts for double bond containing base polyurethane prepolymer for use as II is 1~7%.
6. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1 is characterized in that: in the 3rd step the consumption of emulsifier sodium lauryl sulfate and OP be respectively add 3%, 1% of acrylic ester monomer quality.
7. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1, it is characterized in that: the acrylic ester monomer described in the 3rd step is methyl methacrylate and butyl acrylate, the two mass ratio 1: 4~4: 1, the two total quality is 3: 1~1: 5 with solid masses ratio in the aqueous polyurethane.
8. the preparation method of a kind of organosilicon/acrylate double modified aqueous polyurethane according to claim 1 is characterized in that: the quality of described oil-soluble initiator Diisopropyl azodicarboxylate of the 3rd step is add 0.2~0.8% of acrylic ester monomer quality.
CN2009102565212A 2009-12-17 2009-12-17 Method for preparing organosilicon/acrylate double modified aqueous polyurethane Expired - Fee Related CN101735415B (en)

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