CN101724931A - Bamboo pulp flame-retardant fiber and preparation method thereof - Google Patents

Bamboo pulp flame-retardant fiber and preparation method thereof Download PDF

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Publication number
CN101724931A
CN101724931A CN200810171786A CN200810171786A CN101724931A CN 101724931 A CN101724931 A CN 101724931A CN 200810171786 A CN200810171786 A CN 200810171786A CN 200810171786 A CN200810171786 A CN 200810171786A CN 101724931 A CN101724931 A CN 101724931A
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retardant
fiber
bamboo pulp
flame
content
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CN200810171786A
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CN101724931B (en
Inventor
宋德武
郑书华
范小勇
李振峰
薛振军
吕彦松
常书利
张焕志
范梅欣
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Jilin Chemical Fibres Co., Ltd.
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HEBEI JIGAO CHEMICAL FIBER CO Ltd
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Abstract

The invention relates to a bamboo pulp flame-retardant fiber produced by using phosphorus flame retardant as functional material and a preparation method thereof. The prepared bamboo pulp flame-retardant fiber comprises the following components in percent by weight: 84.7-92.85% of bone dry fiber, 7-15% of water and 0.15-0.30% of oil solution. The fiber bacteriostatic value is greater than or equal to 2.0, the sterilizing value is greater than or equal to 0.3, and the limited oxygen index of the fiber fabric reaches more than 26%. The bamboo pulp flame-retardant fiber can not generate toxic gas or harmful gas after being burnt and can be widely applied to the fields of home textiles, decoration and the like. The invention creates a new field for the functionalization of the bamboo pulp fiber.

Description

Bamboo pulp flame-retardant fiber and preparation method thereof
Technical field
The present invention relates to the phosphorus flame retardant is bamboo pulp flame-retardant fiber of Additive Production and preparation method thereof, more precisely, is that phosphorus flame retardant and bamboo pulp fiber raw material are obtained the suitability for industrialized production bamboo pulp flame-retardant fiber through certain production technology.
Background technology
Bamboo pulp fiber is to be raw material with the bamboo wood, through being processed into bamboo pulp, makes through cellulose viscose manufacturing technique processing more afterwards.Bamboo pulp fiber also has excellent antibacterial bacteriostatic function when having the viscose characteristic, make bamboo pulp fiber become a kind of textile material of function admirable.But along with the consumption figure of various textiless increases day by day, the fire that is caused by textiles also constantly increases.Developed countries such as America and Europe, Japan have proposed requirement to the anti-flammability of textiles, and have formulated each class standard, limit non-flame-retardant textile from the kind and the applicable situation of textiles, and the application of bamboo fibre and goods thereof and outlet are affected.
The manufacture method of fire resistance fibre mainly comprises two kinds, and a kind of is coating, and promptly the fire retardant among the post-processing stages of fiber production will be sneaked into crosslinking agent or adhesive anchors at fiber surface, makes fiber have anti-flammability.Another kind is a blending method, and fire retardant is added in the spinning solution, makes fire resistance fibre through spinning.The fire resistance fibre that coating is made because fire retardant is coated on fiber surface, make fiber surface harden, coarse, even some fire retardant also can send some nifves, uses anti-flammability to descend for a long time, and the fiber applications field is restricted; The fire resistance fibre that blending method is prepared, fiber has had the change of essence than coating fiber at aspects such as surface state, flexibilities, but shortcomings such as the made fire resistance fibre of this method also exists function singleness, and Application Areas is narrow make the marketing of fire resistance fibre be subjected to serious restriction.
Bamboo pulp is because defectives such as poor, the grey iron content height of reactivity worth if utilize bamboo pulp to produce bamboo pulp flame-retardant fiber, make the fiber production process than other slurry kind of fiber difficulty, and the every index of fiber also decreases than other slurry kind of fiber simultaneously.Utilize bamboo pulp to produce bamboo pulp flame-retardant fiber and yet there are no report in publication and the patent at home.
Summary of the invention
The object of the present invention is to provide a kind of phosphorus flame retardant that utilizes to be bamboo pulp flame-retardant fiber of Additive Production and preparation method thereof,, make viscose glue have strainability and spinning property preferably by to the optimizing and revising of each procedure technology in glue, the spinning.The fiber that spins has fire-retardant preferably, bacteria resistance function, and aspects such as intensity, color and luster have had preferably to be improved.Fiber stands repeatedly to wash, high temperature, chemicals still have after handling stronger functional.
The invention provides a kind of bamboo pulp flame-retardant fiber, its bone dry fiber content is 85-93% weight; Surplus is moisture content and trace impurity.Described impurity is the impurity that resides in the fiber production process in the final products, comprises finish or the like.
Dried fracture strength 〉=the 1.42CN/dtex of this fiber; Wet breaking strength 〉=0.64CN/dtex.
Preferably, fibrously be: bone dry fiber content is 84.7-92.85%; Water content is 7-15%; Oil content is 0.15-0.30%;
In addition, the limited oxygen index of fabric of the present invention 〉=26%; Antibacterial value 〉=2.0, sterilizing value 〉=0.3 (detection) according to JIS.
In addition, the present invention also provides a kind of preparation method of bamboo pulp flame-retardant fiber, comprising: feed intake, flood, squeezing, pulverizing, experienced, yellow, dissolving, mixing, filtration, deaeration, spinning, boundling, cut-out, washing, desulfurization, bleaching, acid activation, step oils, dewaters, dries and pack; Add in the operations such as the yellow of phosphorus flame retardant in the viscose production procedure, dissolving, mixing, spinning.
Wherein phosphorus flame retardant is inorganic or organic phosphorus compound, as one or more mixtures of red phosphorus, Quadrafos, polyphosphate pyrophosphate and melamine phosphate etc.Wherein the average grain diameter of phosphorus flame retardant is less than 5.0 microns.Addition is the 5-45% of the fine amount of relative first, is mixed with the aqueous dispersions of 3-50% in use, and wherein dispersant is anion or nonionic class surfactant, and addition is the 0.5-3.5% of flame retardant amount.
For improving the strainability and the spinning property of viscose glue, each operation in producing to be adjusted, the main technique index is as follows:
Spinning glue index: the fine content 7.5-10.5% of first; Total alkali 4.5-6.5%; Viscosity 20-55 second; Degree of ripeness 8-18ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 90-140g/l; Zinc sulfate content 5-30g/l; Sodium sulphate content 280-355g/l; Bathe warm 40-65 ℃.
Because the antibacterial substance behind the adding fire retardant in the viscose glue loses activity, and must increase the acid activation process in the post processing of fiber production, and antibacterial value activity is restored, this also is that the present invention is requisite.Acid activation liquid is prepared with organic acid or inorganic acid, and pH value is 2-6.5, and temperature is 20-80 ℃, and the processing time was greater than 10 seconds.
The specific embodiment
Below in conjunction with specific embodiments the present invention is made a more detailed description, should be noted that, in this embodiment of listing only is illustrative, and does not mean that the scope of the invention is limited, and the have the right scope of claim and equivalent thereof of the present invention limits.
Embodiment one
The present embodiment fire retardant is a microcapsule red phosphorus, and dispersion liquid concentration is 8%, and average grain diameter is 3.2 microns, and dispersant polyoxyethylene nonylphenol ether addition is 2.1%, and the microcapsule red phosphorus dispersion liquid is sneaked into viscose glue at the back dissolution process, and addition is 11% (to the first fibre).
1. technological process: see accompanying drawing one
2. technological parameter:
Spinning glue index: the fine content 7.9% of first; Total alkali 4.5%; Viscosity 38 seconds; Degree of ripeness 7.8ml (10% ammonium chloride value).
Acid bath index: sulfuric acid content 135.6g/l; Zinc sulfate content 21.3g/l; Sodium sulphate content 295g/l; Bathe 48 ℃ of temperature.
Acid activation liquid uses sulfuric acid preparation, pH value 6.1,35 ℃ of temperature, 25 seconds processing times.
3. fiber quality index:
Do fracture strength: 2.04cN/dtex wet breaking strength: 1.12cN/dtex
Fabric limited oxygen index: 30.5% (test basis GB/T5454-1997)
Fiber biocidal property: antibacterial value 3.6 sterilizing values 1.4 (test basis JIS.L1902.2002)
Embodiment two
Present embodiment is that employing concentration is that injection device was sneaked into viscose glue before 25% low polyphosphate utilization was spun, wherein the low polyphosphate average grain diameter is 2.1 microns, dispersant detergent alkylate sodium sulfonate addition 0.8%, the addition of low polyphosphate in viscose glue are 24% (to the first fibre).
1. technological process: see accompanying drawing two
2. technological parameter:
Spinning glue index: the fine content 10.2% of first; Total alkali 6.3%; Viscosity 48 seconds; Degree of ripeness 11.3ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 98g/l; Zinc sulfate content 8.6g/l; Sodium sulphate content 280g/l; Bathe 63 ℃ of temperature.
Acid activation liquid uses acetate preparation, pH value 2.2,41 ℃ of temperature, 58 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.93cN/dtex wet breaking strength: 0.98cN/dtex
Limited oxygen index: 31% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 2.6 sterilizing values 1.1 (test basis JIS.L1902.2002)
Embodiment three
Present embodiment is to be that 38% the yellow operation of melamine phosphate dispersion liquid in viscose production sneaked into concentration, wherein the average grain diameter of melamine phosphate in dispersion liquid is 1.4 microns, dispersant aliphatic alcohol polyethenoxy addition 3.2%, melamine phosphate addition are 33% (to the first fibre).
1. technological process: see accompanying drawing three
2. technological parameter:
Spinning glue index: the fine content 8.61% of first; Total alkali 5.52%; Viscosity 35 seconds; Degree of ripeness 10.6 (10% ammonium chloride value);
Acid bath index: sulfuric acid content 123.5g/l; Zinc sulfate content 14.6g/l; Sodium sulphate content 315g/l; Bathe 58 ℃ of temperature.
Acid activation liquid uses hydrochloric acid preparation, pH value 3.7,56 ℃ of temperature, 40 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.73cN/dtex wet breaking strength: 0.78cN/dtex
Fabric limited oxygen index: 32.2% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 3.3 sterilizing values 1.2 (test basis JIS.L1902.2002)
Embodiment four
Present embodiment be adopt concentration be 40% pyrophosphate sneak into viscose glue at the back dissolution process, wherein the average grain diameter of pyrophosphate is 0.8 micron, dispersant WA addition 1.8%, the addition of pyrophosphate are 35% (to the first fibre).
1. technological process: see accompanying drawing four
2. technological parameter:
Spinning glue index: the fine content 9.27% of first; Total alkali 6.23%; Viscosity 43 seconds; Degree of ripeness 17.3ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 140g/l; Zinc sulfate content 19.8g/l; Sodium sulphate content 350g/l; Bathe 42 ℃ of temperature.
Acid activation liquid uses phosphoric acid preparation, pH value 5.5,65 ℃ of temperature, 38 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.78cN/dtex wet breaking strength: 0.89cN/dtex
Fabric limited oxygen index: 27.5% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 2.8 sterilizing values 1.4 (test basis JIS.L1902.2002)
Embodiment five
The present embodiment fire retardant is melamine phosphate and microcapsule red phosphorus, dispersion liquid concentration is 20%, melamine phosphate average grain diameter is 3.5 microns, the microcapsule red phosphorus average grain diameter is 2.3 microns, dispersant polyoxyethylene nonylphenol ether addition is 1.8%, melamine phosphate and microcapsule red phosphorus dispersion liquid are sneaked into viscose glue at the back dissolution process, and addition is 15% (to the first fibre).
1. technological process: see accompanying drawing five
2. technological parameter:
Spinning glue index: the fine content 8.3% of first; Total alkali 4.5%; Viscosity 33 seconds; Degree of ripeness 8.2ml (10% ammonium chloride value).
Acid bath index: sulfuric acid content 128.5g/l; Zinc sulfate content 20.2g/l; Sodium sulphate content 298g/l; Bathe 48 ℃ of temperature.
Acid activation liquid uses sulfuric acid preparation, pH value 5.6,42 ℃ of temperature, 30 seconds processing times.
3. fiber quality index:
Do fracture strength: 2.11cN/dtex wet breaking strength: 1.13cN/dtex
Fabric limited oxygen index: 31.3% (test basis GB/T5454-1997)
Fiber biocidal property: antibacterial value 3.8 sterilizing values 1.9 (test basis JIS.L1902.2002)
Description of drawings
Fig. 1 is embodiment one process chart
Fig. 2 is embodiment two process charts
Fig. 3 is embodiment three process charts
Fig. 4 is embodiment four process charts
Fig. 5 is embodiment five process charts

Claims (9)

1. bamboo pulp flame-retardant fiber, it is characterized in that: its bone dry fiber content is 85-93% weight; Surplus is moisture content and trace impurity.
2. a bamboo pulp flame-retardant fiber is characterized in that, the antibacterial value of fiber 〉=2.0, sterilizing value 〉=0.3, fabric limited oxygen index 〉=26%.
3. bamboo pulp flame-retardant fiber according to claim 1 and 2 is characterized in that, fibrously is: bone dry fiber content is from 84.7-92.85% weight, and water content is a 7-15% weight; Oil content is a 0.15-0.30% weight.
4. according to claim 1,2 or 3 described bamboo pulp flame-retardant fibers, it is characterized in that: the mode of injection was sneaked into viscose glue before yellow, dissolving, mixed processes or the employing of phosphorus flame retardant in the bamboo pulp fiber production procedure spun.
5. bamboo pulp flame-retardant fiber according to claim 4 is characterized in that: described phosphorus flame retardant addition is the 5-45% of the fine amount of relative first.
6. bamboo pulp flame-retardant fiber according to claim 4 is characterized in that: used phosphorus flame retardant is the aqueous dispersions of ultrafine powder, and the concentration of aqueous dispersions is 3-50%, and the average grain diameter of fire retardant ultrafine powder is less than 5.0 microns.
7. according to claim 5 or 6 described bamboo pulp flame-retardant fibers, it is characterized in that: the dispersant in the phosphorus flame retardant aqueous dispersions is anion or nonionic class surfactant, and the dispersant addition is 0.5-3.5% with respect to fire retardant.
8. method for preparing one of claim 1-7 described bamboo pulp flame-retardant fiber comprises following operation:
(1) glue preparation: adopt the bamboo pulp fiber pulp, produce cellulose xanthate, produce the spinning viscose glue through processes such as dissolving, mixing, filtration, deaeration, maturations afterwards through operations such as dipping, squeezing, pulverizing, yellows.
(2) mix: the mode that the phosphorus flame retardant aqueous dispersions for preparing is injected before operation such as yellow, dissolving, mixing or employing are spun is sneaked into viscose glue.The viscose glue index of sneaking into behind the phosphorus flame retardant is: the fine content of first is that 7.00-10.00%, sodium hydrate content are that 4.00-7.00%, viscosity are 20-55 second, degree of ripeness 8-18ml (10% ammonium chloride value).
(3) spinning: the viscose glue that will be mixed with fire retardant enters the acid bath coagulation forming through spinning head, through drawing-off, washing, desulfurization, bleaching, acid activation, oil, dewater, dry and make bamboo pulp flame-retardant fiber.Acid bath index: sulfuric acid content 90-140g/l; Zinc sulfate content 5-30g/l; Sodium sulphate content 280-355g/l; Bathe warm 40-65 ℃.
9. the preparation method of bamboo pulp flame-retardant fiber according to claim 8, it is characterized in that: the acid solution pH value is 2-6.5 in the described activation step, and acid liquor temperature is 20-80 ℃, and the processing time was greater than 10 seconds.
CN200810171786A 2008-10-27 2008-10-27 Bamboo pulp flame-retardant fiber and preparation method thereof Active CN101724931B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102383211A (en) * 2011-08-30 2012-03-21 成都丽雅纤维股份有限公司 Production technology of environmentally friendly composite flame-retardant viscose
CN103614795A (en) * 2013-11-25 2014-03-05 常熟市金羽纤维制品厂 Flame-retardant viscose fiber
US9290864B2 (en) 2014-04-15 2016-03-22 Spinnova Oy Method and apparatus for producing fibre yarn
CN106884310A (en) * 2017-02-26 2017-06-23 浙江峰赫纺织有限公司 A kind of FRC and preparation method thereof
WO2023096903A1 (en) 2021-11-24 2023-06-01 Bolt Threads, Inc. Compositions for producing cellulose- resilin and cellulose-collagen fibers

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1399011A (en) * 2002-08-13 2003-02-26 河北吉藁化纤有限责任公司 Bamboo viscose fiber and its production process
CN1904156A (en) * 2006-07-31 2007-01-31 唐山三友集团化纤有限公司 Fire retardant viscose short filament and its production technology
CN101037812A (en) * 2007-04-06 2007-09-19 山东海龙股份有限公司 Melt-resistant flame-proof cellulose viscose and method for making same
CN101046003A (en) * 2007-04-06 2007-10-03 山东海龙股份有限公司 Process of producing viscose fiber with bamboo material
CN101200819A (en) * 2007-11-08 2008-06-18 山东海龙股份有限公司 High-strength high-wet-modulus bamboo fibre and preparation method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102383211A (en) * 2011-08-30 2012-03-21 成都丽雅纤维股份有限公司 Production technology of environmentally friendly composite flame-retardant viscose
CN102383211B (en) * 2011-08-30 2013-12-25 成都丽雅纤维股份有限公司 Production technology of environmentally friendly composite flame-retardant viscose
CN103614795A (en) * 2013-11-25 2014-03-05 常熟市金羽纤维制品厂 Flame-retardant viscose fiber
US9290864B2 (en) 2014-04-15 2016-03-22 Spinnova Oy Method and apparatus for producing fibre yarn
US9322117B2 (en) 2014-04-15 2016-04-26 Spinnova Oy Method and apparatus for producing fibre yarn
EP3165642A1 (en) 2014-04-15 2017-05-10 Spinnova Oy Method and apparatus for producing paper yarn
US9752257B2 (en) 2014-04-15 2017-09-05 Spinnova Oy Method and apparatus for producing fibre yarn
CN106884310A (en) * 2017-02-26 2017-06-23 浙江峰赫纺织有限公司 A kind of FRC and preparation method thereof
CN106884310B (en) * 2017-02-26 2019-11-29 浙江峰赫纺织有限公司 A kind of flame retardant viscose fiber and preparation method thereof
WO2023096903A1 (en) 2021-11-24 2023-06-01 Bolt Threads, Inc. Compositions for producing cellulose- resilin and cellulose-collagen fibers

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