Background technology
Bamboo pulp fiber is to be raw material with the bamboo wood, through being processed into bamboo pulp, makes through cellulose viscose manufacturing technique processing more afterwards.Bamboo pulp fiber also has excellent antibacterial bacteriostatic function when having the viscose characteristic, make bamboo pulp fiber become a kind of textile material of function admirable.But along with the consumption figure of various textiless increases day by day, the fire that is caused by textiles also constantly increases.Developed countries such as America and Europe, Japan have proposed requirement to the anti-flammability of textiles, and have formulated each class standard, limit non-flame-retardant textile from the kind and the applicable situation of textiles, and the application of bamboo fibre and goods thereof and outlet are affected.
The manufacture method of fire resistance fibre mainly comprises two kinds, and a kind of is coating, and promptly the fire retardant among the post-processing stages of fiber production will be sneaked into crosslinking agent or adhesive anchors at fiber surface, makes fiber have anti-flammability.Another kind is a blending method, and fire retardant is added in the spinning solution, makes fire resistance fibre through spinning.The fire resistance fibre that coating is made because fire retardant is coated on fiber surface, make fiber surface harden, coarse, even some fire retardant also can send some nifves, uses anti-flammability to descend for a long time, and the fiber applications field is restricted; The fire resistance fibre that blending method is prepared, fiber has had the change of essence than coating fiber at aspects such as surface state, flexibilities, but shortcomings such as the made fire resistance fibre of this method also exists function singleness, and Application Areas is narrow make the marketing of fire resistance fibre be subjected to serious restriction.
Bamboo pulp is because defectives such as poor, the grey iron content height of reactivity worth if utilize bamboo pulp to produce bamboo pulp flame-retardant fiber, make the fiber production process than other slurry kind of fiber difficulty, and the every index of fiber also decreases than other slurry kind of fiber simultaneously.Utilize bamboo pulp to produce bamboo pulp flame-retardant fiber and yet there are no report in publication and the patent at home.
Summary of the invention
The object of the present invention is to provide a kind of phosphorus flame retardant that utilizes to be bamboo pulp flame-retardant fiber of Additive Production and preparation method thereof,, make viscose glue have strainability and spinning property preferably by to the optimizing and revising of each procedure technology in glue, the spinning.The fiber that spins has fire-retardant preferably, bacteria resistance function, and aspects such as intensity, color and luster have had preferably to be improved.Fiber stands repeatedly to wash, high temperature, chemicals still have after handling stronger functional.
The invention provides a kind of bamboo pulp flame-retardant fiber, its bone dry fiber content is 85-93% weight; Surplus is moisture content and trace impurity.Described impurity is the impurity that resides in the fiber production process in the final products, comprises finish or the like.
Dried fracture strength 〉=the 1.42CN/dtex of this fiber; Wet breaking strength 〉=0.64CN/dtex.
Preferably, fibrously be: bone dry fiber content is 84.7-92.85%; Water content is 7-15%; Oil content is 0.15-0.30%;
In addition, the limited oxygen index of fabric of the present invention 〉=26%; Antibacterial value 〉=2.0, sterilizing value 〉=0.3 (detection) according to JIS.
In addition, the present invention also provides a kind of preparation method of bamboo pulp flame-retardant fiber, comprising: feed intake, flood, squeezing, pulverizing, experienced, yellow, dissolving, mixing, filtration, deaeration, spinning, boundling, cut-out, washing, desulfurization, bleaching, acid activation, step oils, dewaters, dries and pack; Add in the operations such as the yellow of phosphorus flame retardant in the viscose production procedure, dissolving, mixing, spinning.
Wherein phosphorus flame retardant is inorganic or organic phosphorus compound, as one or more mixtures of red phosphorus, Quadrafos, polyphosphate pyrophosphate and melamine phosphate etc.Wherein the average grain diameter of phosphorus flame retardant is less than 5.0 microns.Addition is the 5-45% of the fine amount of relative first, is mixed with the aqueous dispersions of 3-50% in use, and wherein dispersant is anion or nonionic class surfactant, and addition is the 0.5-3.5% of flame retardant amount.
For improving the strainability and the spinning property of viscose glue, each operation in producing to be adjusted, the main technique index is as follows:
Spinning glue index: the fine content 7.5-10.5% of first; Total alkali 4.5-6.5%; Viscosity 20-55 second; Degree of ripeness 8-18ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 90-140g/l; Zinc sulfate content 5-30g/l; Sodium sulphate content 280-355g/l; Bathe warm 40-65 ℃.
Because the antibacterial substance behind the adding fire retardant in the viscose glue loses activity, and must increase the acid activation process in the post processing of fiber production, and antibacterial value activity is restored, this also is that the present invention is requisite.Acid activation liquid is prepared with organic acid or inorganic acid, and pH value is 2-6.5, and temperature is 20-80 ℃, and the processing time was greater than 10 seconds.
The specific embodiment
Below in conjunction with specific embodiments the present invention is made a more detailed description, should be noted that, in this embodiment of listing only is illustrative, and does not mean that the scope of the invention is limited, and the have the right scope of claim and equivalent thereof of the present invention limits.
Embodiment one
The present embodiment fire retardant is a microcapsule red phosphorus, and dispersion liquid concentration is 8%, and average grain diameter is 3.2 microns, and dispersant polyoxyethylene nonylphenol ether addition is 2.1%, and the microcapsule red phosphorus dispersion liquid is sneaked into viscose glue at the back dissolution process, and addition is 11% (to the first fibre).
1. technological process: see accompanying drawing one
2. technological parameter:
Spinning glue index: the fine content 7.9% of first; Total alkali 4.5%; Viscosity 38 seconds; Degree of ripeness 7.8ml (10% ammonium chloride value).
Acid bath index: sulfuric acid content 135.6g/l; Zinc sulfate content 21.3g/l; Sodium sulphate content 295g/l; Bathe 48 ℃ of temperature.
Acid activation liquid uses sulfuric acid preparation, pH value 6.1,35 ℃ of temperature, 25 seconds processing times.
3. fiber quality index:
Do fracture strength: 2.04cN/dtex wet breaking strength: 1.12cN/dtex
Fabric limited oxygen index: 30.5% (test basis GB/T5454-1997)
Fiber biocidal property: antibacterial value 3.6 sterilizing values 1.4 (test basis JIS.L1902.2002)
Embodiment two
Present embodiment is that employing concentration is that injection device was sneaked into viscose glue before 25% low polyphosphate utilization was spun, wherein the low polyphosphate average grain diameter is 2.1 microns, dispersant detergent alkylate sodium sulfonate addition 0.8%, the addition of low polyphosphate in viscose glue are 24% (to the first fibre).
1. technological process: see accompanying drawing two
2. technological parameter:
Spinning glue index: the fine content 10.2% of first; Total alkali 6.3%; Viscosity 48 seconds; Degree of ripeness 11.3ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 98g/l; Zinc sulfate content 8.6g/l; Sodium sulphate content 280g/l; Bathe 63 ℃ of temperature.
Acid activation liquid uses acetate preparation, pH value 2.2,41 ℃ of temperature, 58 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.93cN/dtex wet breaking strength: 0.98cN/dtex
Limited oxygen index: 31% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 2.6 sterilizing values 1.1 (test basis JIS.L1902.2002)
Embodiment three
Present embodiment is to be that 38% the yellow operation of melamine phosphate dispersion liquid in viscose production sneaked into concentration, wherein the average grain diameter of melamine phosphate in dispersion liquid is 1.4 microns, dispersant aliphatic alcohol polyethenoxy addition 3.2%, melamine phosphate addition are 33% (to the first fibre).
1. technological process: see accompanying drawing three
2. technological parameter:
Spinning glue index: the fine content 8.61% of first; Total alkali 5.52%; Viscosity 35 seconds; Degree of ripeness 10.6 (10% ammonium chloride value);
Acid bath index: sulfuric acid content 123.5g/l; Zinc sulfate content 14.6g/l; Sodium sulphate content 315g/l; Bathe 58 ℃ of temperature.
Acid activation liquid uses hydrochloric acid preparation, pH value 3.7,56 ℃ of temperature, 40 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.73cN/dtex wet breaking strength: 0.78cN/dtex
Fabric limited oxygen index: 32.2% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 3.3 sterilizing values 1.2 (test basis JIS.L1902.2002)
Embodiment four
Present embodiment be adopt concentration be 40% pyrophosphate sneak into viscose glue at the back dissolution process, wherein the average grain diameter of pyrophosphate is 0.8 micron, dispersant WA addition 1.8%, the addition of pyrophosphate are 35% (to the first fibre).
1. technological process: see accompanying drawing four
2. technological parameter:
Spinning glue index: the fine content 9.27% of first; Total alkali 6.23%; Viscosity 43 seconds; Degree of ripeness 17.3ml (10% ammonium chloride value);
Acid bath index: sulfuric acid content 140g/l; Zinc sulfate content 19.8g/l; Sodium sulphate content 350g/l; Bathe 42 ℃ of temperature.
Acid activation liquid uses phosphoric acid preparation, pH value 5.5,65 ℃ of temperature, 38 seconds processing times.
3. fiber quality index:
Do fracture strength: 1.78cN/dtex wet breaking strength: 0.89cN/dtex
Fabric limited oxygen index: 27.5% (test basis GB/T5454-1997)
Biocidal property: antibacterial value 2.8 sterilizing values 1.4 (test basis JIS.L1902.2002)
Embodiment five
The present embodiment fire retardant is melamine phosphate and microcapsule red phosphorus, dispersion liquid concentration is 20%, melamine phosphate average grain diameter is 3.5 microns, the microcapsule red phosphorus average grain diameter is 2.3 microns, dispersant polyoxyethylene nonylphenol ether addition is 1.8%, melamine phosphate and microcapsule red phosphorus dispersion liquid are sneaked into viscose glue at the back dissolution process, and addition is 15% (to the first fibre).
1. technological process: see accompanying drawing five
2. technological parameter:
Spinning glue index: the fine content 8.3% of first; Total alkali 4.5%; Viscosity 33 seconds; Degree of ripeness 8.2ml (10% ammonium chloride value).
Acid bath index: sulfuric acid content 128.5g/l; Zinc sulfate content 20.2g/l; Sodium sulphate content 298g/l; Bathe 48 ℃ of temperature.
Acid activation liquid uses sulfuric acid preparation, pH value 5.6,42 ℃ of temperature, 30 seconds processing times.
3. fiber quality index:
Do fracture strength: 2.11cN/dtex wet breaking strength: 1.13cN/dtex
Fabric limited oxygen index: 31.3% (test basis GB/T5454-1997)
Fiber biocidal property: antibacterial value 3.8 sterilizing values 1.9 (test basis JIS.L1902.2002)