CN101724901A - Method for preparing aluminum-induced crystallized polycrystalline silicon film in hydrogen plasma atmosphere - Google Patents

Method for preparing aluminum-induced crystallized polycrystalline silicon film in hydrogen plasma atmosphere Download PDF

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CN101724901A
CN101724901A CN200910244845A CN200910244845A CN101724901A CN 101724901 A CN101724901 A CN 101724901A CN 200910244845 A CN200910244845 A CN 200910244845A CN 200910244845 A CN200910244845 A CN 200910244845A CN 101724901 A CN101724901 A CN 101724901A
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hydrogen plasma
film
aluminum
annealing
crystallization
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CN101724901B (en
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罗翀
李娟�
孟志国
吴春亚
熊绍珍
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Nankai University
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Abstract

一种氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,将衬底上沉积包括非晶硅薄膜、二氧化硅薄膜和金属铝薄膜制得的多层薄膜,在450℃~550℃下氢等离子氛围中退火,较短时间即可获得完全晶化了的多晶硅薄膜。该发明不仅将传统的退火晶化工艺、氢等离子体晶化与钝化工艺合二为一,并且降低了铝诱导晶化的退火时间,减少了热预算,可以较显著地降低成本;本发明通过氢等离子体氛围铝诱导晶化制备的多晶硅薄膜材料,可用于制备多晶硅薄膜太阳电池、平板显示器件中的低温多晶硅薄膜晶体管等器件,具有工艺简化、热预算少、成本低等特点,是一种适用于大规模工业生产的多晶硅薄膜材料的晶化方法。

A method for preparing a polycrystalline silicon film induced by aluminum in a hydrogen plasma atmosphere, depositing a multilayer film made of an amorphous silicon film, a silicon dioxide film, and a metal aluminum film on a substrate, at 450°C to 550°C Annealing in a hydrogen plasma atmosphere can obtain a fully crystallized polysilicon film in a relatively short period of time. This invention not only combines the traditional annealing crystallization process, hydrogen plasma crystallization and passivation process into one, but also reduces the annealing time of aluminum induced crystallization, reduces the thermal budget, and can significantly reduce the cost; the present invention The polysilicon thin film material prepared by aluminum-induced crystallization in a hydrogen plasma atmosphere can be used to prepare polysilicon thin film solar cells, low-temperature polysilicon thin film transistors in flat panel display devices and other devices. It has the characteristics of simplified process, small thermal budget, and low cost. A crystallization method for polysilicon thin film materials suitable for large-scale industrial production.

Description

The preparation method of aluminum-induced crystallized polycrystalline silicon film in a kind of hydrogen plasma atmosphere
[technical field]
The invention belongs to the technology of preparing of polycrystalline silicon film material, the preparation method of aluminum-induced crystallized polycrystalline silicon film in particularly a kind of hydrogen plasma atmosphere.
[background technology]
Polysilicon membrane, has lower cost with respect to silicon single crystal, have higher mobility and stability with respect to amorphous silicon membrane, it is just attracting the very big concern of scientific circles in the large area electron device wide application prospect in solar cell, thin film transistor, the transmitter particularly.Regrettably, the technology of preparing of polysilicon membrane all has its limitation separately at present: thus the film of the method that has preparation is because grain-size is less or the relatively poor electric property of homogeneity is not good enough, as plasma reinforced chemical vapour deposition (Plasma Enhanced ChemicalVapor Deposition---the PECVD) microcrystalline silicon film of low temperature preparation, its grain-size and mobility can not show a candle to the silicon film of polycrystalline structure; Other, as low-pressure chemical vapor deposition (Low Pressure ChemicalVapor Deposition---LPCVD), (Atmospheric PressureChemical Vapor Deposition---APCVD), solid phase crystallization (Solid PhaseCrystallization---SPC) etc. needs higher crystallization temperature to aumospheric pressure cvd; Excimer laser crystallization (Excimer Laser Annealing ELA) for another example, and rapid thermal annealing (Rapid Thermal Annealing---RTA) wait then apparatus expensive.The metal-induced crystallization technology is to utilize combining of non-crystalline silicon and some metal (as Ni, Al, Cu etc.), thereby reduce its crystallization temperature and can realize the low temperature preparation, it has that technology is simple, cost is low and characteristics such as annealing process is short, makes it be more suitable for being applied to industrial production.Wherein, aluminum-induced crystallized can not only be at low temperature (below 600 degrees centigrade) complete crystallization amorphous silicon membrane, and the polysilicon of preparation also has the advantage of big crystal grain and 100 preferred orientations, suitable to especially inculating crystal layer low-temperature epitaxy growth polysilicon, this technology is widely used in polysilicon solar cell.Regrettably, even aluminum-induced crystallized annealing still needs long annealing time, be unfavorable for the industrialization of polysilicon solar cell and polycrystalline SiTFT substrate under lower temperature.In addition, the crystal boundary of the polysilicon membrane after crystallization and crystal grain inside are contained higher defect state usually, have a strong impact on the performance and the stability of polysilicon membrane and device.Then hydrogen treatment is one of effective ways of passivation polysilicon film device defect state, and method commonly used is that polysilicon membrane is annealed under the atmosphere of hydrogen plasma.
[summary of the invention]
The objective of the invention is at above-mentioned existing problems, the preparation method of aluminum-induced crystallized polycrystalline silicon film in a kind of hydrogen plasma atmosphere is provided, this method utilizes plasma body to reduce aluminum-induced crystallized temperature, shorten the time of realizing the complete crystallization process, realize aluminum-induced crystallized annealing and post-passivation synchronously, improve the aluminum-induced crystallized polycrystalline silicon film quality, reduce the energy waste and the cost of preparation process, for a new road is opened up in the preparation of polysilicon membrane.
Technical scheme of the present invention:
The preparation method of aluminum-induced crystallized polycrystalline silicon film in a kind of hydrogen plasma atmosphere, step is as follows:
1) deposition comprises that amorphous silicon membrane, silica membrane and metallic aluminium film make multilayer film on substrate;
2) above-mentioned multilayer film are put into annealing furnace, annealing furnace is vacuumized and annealing furnace is warming up to annealing temperature;
3) feed hydrogen and produce hydrogen plasma, multilayer film are exposed in the hydrogen plasma atmosphere by the hydrogen plasma generation source that is arranged in the annealing furnace;
4) under annealing furnace homo(io)thermism condition, anneal;
5) close hydrogen gas plasma the source takes place, stop logical hydrogen, secondary vacuum pumping is treated to take out from annealing furnace after the nature cooling, can make the polycrystalline silicon film material of complete crystallization.
Vacuum tightness in the described annealing furnace is (200~800) * 10 -3Torr.
Described annealing temperature is 450 ℃~550 ℃.
Described hydrogen plasma generation source is radio frequency glow discharge, ultra-high frequency glow discharge, microwave-excitation, heat is auxiliary or the short range or the long-range hydrogen plasma source of the generation of heated filament decomposition method.
Described hydrogen flowing quantity is 15sccm~60sccm.
Described annealing time is for being no less than 2 hours.
Advantage of the present invention and effect: the present invention carries out aluminum-induced crystallized annealing process in the atmosphere of hydrogen plasma, and traditional annealing and back hydrogenation process are united two into one, and has simplified technology, has reduced cost; In annealing process, hydrogen atom in the hydrogen plasma can be in the annealing time shorter than the conventional aluminum revulsive crystallization crystallizing amorphous silicon film, utilize hydrogen plasma atmosphere to quicken aluminum-induced crystallized annealing process, can reduce aluminum-induced crystallized annealing time effectively; The present invention is by the polycrystalline silicon film material of the aluminum-induced crystallized preparation of hydrogen plasma atmosphere, can be used for preparing the devices such as low-temperature polysilicon film transistor in polysilicon thin-film solar battery, the flat-panel display device, having characteristics such as work simplification, heat budget is few, cost is low, is a kind of crystallization method that is applicable to the polycrystalline silicon film material of large-scale commercial production.
[description of drawings]
Fig. 1 a prepares amorphous silicon membrane, silica membrane and aluminium film three-decker film schematic cross-section successively on the substrate.
Fig. 1 b prepares aluminium film, silica membrane and amorphous silicon membrane three-decker film schematic cross-section successively on the substrate.
Fig. 2 is thin 550 ℃ of annealing times of the aluminum-induced crystallized polycrystalline silicon of embodiment 1 preparation and silicon film crystallization rate corresponding relation figure.
Fig. 3 is thin 550 ℃ of annealing times of the aluminum-induced crystallized polycrystalline silicon of embodiment 2 preparations and silicon film crystallization rate corresponding relation figure.Among the figure: 1. substrate 2. amorphous silicon membranes 3. silica membranes 4. aluminium films
[embodiment]
Embodiment 1:
The preparation method of aluminum-induced crystallized polycrystalline silicon film in a kind of hydrogen plasma atmosphere, step is as follows:
1) on large-area glass substrate 1, adopt the method for low-pressure chemical vapor deposition (LPCVD), at 550 ℃ of amorphous silicon membrane layers 2 that deposit 100nm is thick, from the preparation chamber, take out amorphous silicon membrane, natural oxidation in air, the silica membrane 3 that its surface forms a layer thickness 3nm adopts the method for vacuum-evaporation to form the thick aluminium film 4 of 100nm then on amorphous silicon layer, and its structure as shown in Figure 1a;
2) above-mentioned multilayer film are put into annealing furnace, annealing furnace adopts radio frequency glow discharge short range hydrogen plasma equipment, and annealing furnace is evacuated to 100 * 10 -6Below the torr, annealing furnace is warming up to 550 degrees centigrade;
3) feed hydrogen, flow is 30sccm, and chamber vacuum is adjusted into 800 * 10 -3Torr opens radio frequency (RF) power supply, and power setting is 30W, and substrate/amorphous silicon/silicon dioxide/aluminium multilayer film will be exposed in the plasma body this moment;
4) under annealing furnace homo(io)thermism condition, annealed 4 hours;
5) close hydrogen gas plasma the source takes place, stop logical hydrogen, be evacuated to 100 * 10 -6Below the torr, treat from annealing furnace, to take out after the nature cooling, can make the polycrystalline silicon film material of complete crystallization.
Technique effect detects: with the above-mentioned polycrystalline silicon film material that makes with 85% phosphoric acid dip 10 minutes, clean up at the residual aluminium of silicon film surface, with model be Raman (Raman) spectrograph of Renishaw in Via record film the Raman spectrogram through 520,510,480 3 these matches of peak height, with formula Xc=(I 520+ I 510)/(I 520+ I 510+ I 480) calculating the silicon film crystallization rate, the 4 hours crystallization rates that obtain annealing under hydrogen plasma atmosphere are 100%, promptly make the polysilicon membrane of complete crystallization.The corresponding relation figure of shown in Figure 2 is substrate/amorphous silicon/silicon dioxide/aluminium multilayer film annealing time and crystallization rate under hydrogen plasma atmosphere and under the vacuum, compare with the polysilicon membrane of the ability acquisition in 10 hours of annealing under vacuum condition complete crystallization, show that this method can reduce aluminum-induced crystallized annealing time, reduce heat budget.
Embodiment 2:
The preparation method of aluminum-induced crystallized polycrystalline silicon film in a kind of hydrogen plasma atmosphere, step is as follows:
1) on large-area glass substrate 1, adopt the method for vacuum-evaporation on amorphous silicon layer, to form the thick aluminum film layer of 100nm 4, the thick silica membrane layer 3 of method deposition 10nm of using plasma chemical vapour deposition (PECVD), adopt the method for low-pressure chemical vapor deposition (LPCVD) again, at 550 ℃ of amorphous silicon membrane layers 2 that deposit 100nm is thick, its structure is shown in Fig. 1 b;
2) above-mentioned multilayer film are put into annealing furnace, annealing furnace adopts radio frequency glow discharge short range hydrogen plasma equipment, and annealing furnace is evacuated to 100 * 10 -6Below the torr, annealing furnace is warming up to 450 degrees centigrade;
3) feed hydrogen, flow is 15sccm, and cavity air pressure is adjusted into 200 * 10 -3Torr opens radio frequency (RF) power supply, and power setting is 10W, and substrate/aluminium/silicon-dioxide/non-crystalline silicon multilayer film will be exposed in the plasma body this moment;
4) under annealing furnace homo(io)thermism condition, annealed 5 hours;
5) close hydrogen gas plasma the source takes place, stop logical hydrogen, be evacuated to 100 * 10 -6Below the torr, treat from annealing furnace, to take out after the nature cooling, can make the polycrystalline silicon film material of complete crystallization.
Technique effect detects: the phosphoric acid dip with 85% 10 minutes, clean up at the residual aluminium of silicon film surface, with model be Raman (Raman) spectrograph of Renishaw in Via record film the Raman spectrogram through 520,510,480 3 these matches of peak height, with formula Xc=(I 520+ I 510)/(I 520+ I 510+ I 480) calculating the silicon film crystallization rate, the 5 hours crystallization rates that obtain annealing under hydrogen plasma atmosphere are 100%, promptly make the polysilicon membrane of complete crystallization.The corresponding relation figure of shown in Figure 2 is substrate/aluminium/silicon-dioxide/non-crystalline silicon multilayer film annealing time and crystallization rate under hydrogen plasma atmosphere and under the vacuum, compare with the polysilicon membrane of the ability acquisition in 13 hours of annealing under vacuum condition complete crystallization, show that this method can reduce aluminum-induced crystallized annealing time, reduce heat budget.

Claims (6)

1.一种氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于步骤如下:1. a method for preparing a polysilicon film induced by aluminum in a hydrogen plasma atmosphere, characterized in that the steps are as follows: 1)在衬底上沉积包括非晶硅薄膜、二氧化硅薄膜和金属铝薄膜制得多层薄膜;1) Depositing a multilayer film comprising an amorphous silicon film, a silicon dioxide film and a metal aluminum film on a substrate; 2)将上述多层薄膜放入退火炉中,将退火炉抽真空并将退火炉升温至退火温度;2) Putting the above-mentioned multi-layer film into an annealing furnace, evacuating the annealing furnace and raising the temperature of the annealing furnace to the annealing temperature; 3)通入氢气并通过设置于退火炉内的氢等离子体发生源产生氢等离子体,使多层薄膜暴露于氢等离子体氛围中;3) Passing hydrogen gas and generating hydrogen plasma through a hydrogen plasma generating source arranged in the annealing furnace, so that the multilayer film is exposed to the hydrogen plasma atmosphere; 4)在退火炉温度恒定条件下,进行退火;4) annealing is carried out under the constant temperature condition of the annealing furnace; 5)关闭氢气等离子体发生源,停止通氢气,二次抽真空,待自然降温后从退火炉中取出,即可制得完全晶化的多晶硅薄膜材料。5) Turn off the source of the hydrogen plasma, stop the flow of hydrogen, evacuate for the second time, take it out of the annealing furnace after natural cooling, and then a fully crystallized polysilicon thin film material can be produced. 2.根据权利要求1所述氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于:所述退火炉中的真空度为(200~800)×10-3torr。2 . The method for preparing a polysilicon film induced by aluminum crystallization in a hydrogen plasma atmosphere according to claim 1 , wherein the degree of vacuum in the annealing furnace is (200˜800)×10 −3 torr. 3.根据权利要求1所述氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于:所述退火温度为450℃~550℃。3 . The method for preparing a polysilicon film induced by aluminum crystallization in a hydrogen plasma atmosphere according to claim 1 , wherein the annealing temperature is 450° C. to 550° C. 4.根据权利要求1所述氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于:所述氢等离子体发生源为射频辉光放电、超高频辉光放电、微波激发、热辅助或热丝分解方法产生的近程或远程氢等离子体源。4. The method for preparing polysilicon film induced crystallization by aluminum in hydrogen plasma atmosphere according to claim 1, characterized in that: the hydrogen plasma generation source is radio frequency glow discharge, ultra-high frequency glow discharge, microwave excitation, heat-assisted or a close or remote source of hydrogen plasma generated by the hot filament decomposition method. 5.根据权利要求1所述氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于:所述氢气流量为15sccm~60sccm。5 . The method for preparing a polysilicon film induced by aluminum crystallization in a hydrogen plasma atmosphere according to claim 1 , wherein the flow rate of the hydrogen gas is 15 sccm˜60 sccm. 6.根据权利要求1所述氢等离子体氛围中铝诱导晶化多晶硅薄膜的制备方法,其特征在于:所述退火时间为不少于2小时。6 . The method for preparing a polysilicon film induced by aluminum crystallization in a hydrogen plasma atmosphere according to claim 1 , wherein the annealing time is not less than 2 hours.
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DE102010062383A1 (en) 2010-12-03 2012-06-06 Evonik Degussa Gmbh Method for converting semiconductor layers
CN102709404A (en) * 2012-06-21 2012-10-03 上海大学 Method for preparing polycrystalline silicon film by carrying out induced crystallization on amorphous silicon film by using metallic copper under low temperature
CN102789989A (en) * 2012-08-15 2012-11-21 京东方科技集团股份有限公司 Polycrystalline silicon transistor, display device and manufacturing method of polycrystalline silicon transistor
CN103311105A (en) * 2013-05-16 2013-09-18 上海大学 Method for inducing crystallization of amorphous silicon thin film into polycrystalline silicon thin film by aluminum at low temperature
CN104975260A (en) * 2015-08-05 2015-10-14 大连大学 Preparation method of polycrystalline silicon film with high crystallization rate
WO2015165164A1 (en) * 2014-04-30 2015-11-05 京东方科技集团股份有限公司 Low temperature poly-silicon thin film transistor and manufacturing method thereof, array substrate and display device
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DE102010062386A1 (en) 2010-12-03 2012-06-06 Evonik Degussa Gmbh Method for converting semiconductor layers
DE102010062383A1 (en) 2010-12-03 2012-06-06 Evonik Degussa Gmbh Method for converting semiconductor layers
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WO2012072406A1 (en) 2010-12-03 2012-06-07 Evonik Degussa Gmbh Method for converting semiconductor layers
CN102709404A (en) * 2012-06-21 2012-10-03 上海大学 Method for preparing polycrystalline silicon film by carrying out induced crystallization on amorphous silicon film by using metallic copper under low temperature
CN102789989A (en) * 2012-08-15 2012-11-21 京东方科技集团股份有限公司 Polycrystalline silicon transistor, display device and manufacturing method of polycrystalline silicon transistor
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WO2015165164A1 (en) * 2014-04-30 2015-11-05 京东方科技集团股份有限公司 Low temperature poly-silicon thin film transistor and manufacturing method thereof, array substrate and display device
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CN106835289A (en) * 2016-12-30 2017-06-13 武汉华星光电技术有限公司 A kind of device and method for preparing low temperature polycrystalline silicon
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