CN101721794B - One-piece Tai-Chi soft racquet and manufacturing process thereof - Google Patents
One-piece Tai-Chi soft racquet and manufacturing process thereof Download PDFInfo
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- CN101721794B CN101721794B CN200910261645XA CN200910261645A CN101721794B CN 101721794 B CN101721794 B CN 101721794B CN 200910261645X A CN200910261645X A CN 200910261645XA CN 200910261645 A CN200910261645 A CN 200910261645A CN 101721794 B CN101721794 B CN 101721794B
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Abstract
The invention relates to a one-piece Tai-Chi soft racquet and a manufacturing process thereof. The one-piece Tai-Chi soft racquet is characterized by comprising a hollow racquet frame, wherein the racquet frame consists of a circular racquet frame, a V-shaped racquet neck and a racquet rod which are integrated; a racquet handle is formed by wrapping grip on the racquet; the inside wall of the racquet frame is provided with a loop of open groove; the open groove is provided with a mounting opening; and a racquet face is arranged in the open groove through the mounting opening. In the manufacturing process of the racquet, an outer edge of a mould is thicker than an inner edge of the mould on the racquet frame part and the finished product has a structure that the outer edge of the racquet frame is higher than the inner edge of the racquet frame, so the stress strength of the racquet is enhanced and the requirement of customers on the durable racquet is realized. The one-piece Tai-Chi soft racquet and the manufacturing process thereof can be widely applied to the racquet products in various sports.
Description
Technical field
The present invention relates to a kind of sports articles for use and manufacture craft thereof, particularly about a kind of one-piece Tai-Chi soft racquet and manufacture craft thereof.
Background technology
Taijirouli ball is popular a kind of comparatively widely sports, and this motion mainly is by the exercises realization racket of limbs the gentle power of ball to be controlled, and then reaches the purpose of taking exercises.Existing various Tai-Chi soft racquet in use, some shortcoming and defect below main the existence: 1, existing most of racket frames mainly are to adopt metal material to be made, between racquet frame and throat, be provided with the connector of plastics or metal, owing to be that multi-part combines, tie point is more, own wt is bigger, the processing more complicated, and difficult quality guarantee is unified.2, existing some racket frames in addition are to be made by plastic material, during making, need to make earlier upper and lower two racquet frame, then the racket face is clipped between two racquet frame, the hot repressing moulding, so overall volume more greatly, heavy, insufficient strength, and influenced by environmental temperature, particularly the racket face and the racquet frame of plastics racket are fixed together, and therefore can not change the racket face.3, present racket, tennis racket has the racket frame that uses carbon fibre material to make, but the racquet frame internal diameter of Tai-Chi soft racquet need be offered a circle slot, and the racket face need be installed in the slot, and use the racket frame that technology is made taijirouli ball of making of conventional shuttlecock or tennis racket framework, following problem can appear, the one, offer slot after, the insufficient strength of whole racquet frame, the 2nd, the racket frame inwall is coarse relatively, can't satisfy that the racket face is installed to requirement in the racquet frame smoothly, therefore can't directly adopt existing racket, the manufacture craft of tennis racket is made the racket frame of taijirouli ball.
Summary of the invention
At the problems referred to above, the purpose of this invention is to provide a kind of in light weight, the intensity height, the racket face can make things convenient for installing/dismounting, integrated one-piece Tai-Chi soft racquet of racket frame and manufacture craft thereof.
For achieving the above object, the present invention takes following technical scheme: a kind of one-piece Tai-Chi soft racquet, it is characterized in that: it comprises the racket frame of a hollow, described racket frame is made up of the throat and a racket bar of racquet frame, " V " shape of an integrated circle, twine the handle skin on the described racket bar and form a racket handle, described racquet frame madial wall offers a circle slot, described slot is provided with one gap is installed, and by described installation gap one racket face is installed in the described slot.
Described racket bar outside is provided with a grip as described racket handle.
Described racket handle adopts the two halves housing to be connected to form.
Described racquet frame, throat and racket bar all are to adopt carbon fibre composite to make.
Described carbon fibre composite adopts the composite of carbon fiber and glass fibre or adopts the composite of carbon fiber and its fibrous material.
The inwall of described racquet frame is a smooth surface, and described racquet frame lateral wall thickness is greater than madial wall thickness.
A kind of manufacture craft that realizes above-mentioned one-piece Tai-Chi soft racquet, it may further comprise the steps: (1) puts a plastic sheeting shape tracheae respectively on long and short two root straight-bar, outer surface at two described tracheaes twines the carbon cloth layer of being made by carbon fibre composite respectively then, then two straight-bars are extracted out from described tracheae respectively, formed long and short two hollow carbon cloth pipes; (2) incite somebody to action wherein long carbon cloth canal curvature all-in-one-piece orange frame, half throat and half racket handle, then the short carbon cloth canal curvature of another root is become second half throat and second half racket handle; (3) with carbon cloth the junction of described two throats and racquet frame is wound in one, again the two halves racket is integral being intertwined and connected; (4) racket frame of integral body is put into the mould matched moulds, utilize air compressor machine respectively the end inflation of two described racket handles to be pressurizeed, keep-uping pressure is 8～9kg, and put into heating cabinet by self heater of mould or with mold integral, be heated to 80～120 ℃, retention time is 20～35 minutes, and the optimum heating temperature value is 100～105 ℃, and be 25～26 minutes heat time heating time; (5) naturally after the cooling, form the racket frame of one; (6) racket frame after the moulding is fixed on the workbench, uses a rotary cutter to process a circle slot and an installation gap, the more described tracheae in the racquet frame is chosen at the racquet frame madial wall; (7) with racket frame surface finish, application; (8) the racket face is rotated in the slot of the racquet frame of packing into from opening position, on the racket bar, install various racket handles additional, promptly make finished product.
Described step (1) is twined in the process of long straight-bar, at the described long straight-bar one side setting carbon cloth thickening layer corresponding with described racquet frame lateral wall with carbon cloth.
The present invention is owing to take above technical scheme, it has the following advantages: 1, the present invention is because in the manufacture craft process of frame, the mould that adopts at the frame position be outer thickness greater than interior along thickness, make frame form the structure that the outer is higher than interior edge after making finished product, therefore strengthened the force intensity that is subjected to of racket, realized that the consumer is to the long-lived requirement of racket.2, the present invention is fixed on racket on the workbench owing to adopting, adopt the dedicated tool formation circular groove that on the frame internal diameter, rotates a circle, and on the groove of frame, offer one gap be installed, therefore can so that the precession of racket face, screw out more or less freely, quick.3, the present invention is owing to the inflation in manufacturing process rises in the pressurization, the force value that adopts is 8～9kg, therefore can be so that the hollow wall face of racket inside be comparatively smooth, and offer circular groove at the frame inner periphery, therefore further make the racket face precession, screw out more easy, fast.4, because and the wall thickness of general whole framework generally all is identical, because each position of racket stressed difference in motion process, therefore identical wall thickness causes racket phenomenons such as frame fracture to occur easily, and can not satisfy the consumer to the long-lived requirement of racket.5, the present invention is owing to adopt integrated structure, and adopts the material of carbon fiber, therefore guaranteed the quality of racket, make racket sturdy and durable, not fragile, and the material of carbon fiber alleviated the weight of racket greatly, strengthened user's ability of controlling the ball.The present invention can be widely used in racket series products in the various sports.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention
Fig. 2 is a racquet frame section structure schematic diagram of the present invention
Fig. 3 is an A place enlarged diagram among Fig. 1
Fig. 4 is a racket face structural representation of the present invention
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in detail.
As shown in Figure 1, the present invention includes the racket frame of a hollow, racket frame is made up of the racquet frame 1 of an integrated circle, the throat 2 and a racket bar 3 of one " V " shape, on racket bar 3, can twine the handle skin and form a racket handle 4, also can one grip be set again as racket handle 4 in racket bar 3 outsides, can also make the two halves housing, be connected to form a racket handle 4.Racquet frame 1 madial wall offers a circle slot 5 (as shown in Figure 2), and slot 5 is provided with one gap 6 (as shown in Figure 3) is installed, and a racket face 7 can be installed in the slot 5 (as shown in Figure 1) by gap 6 is installed.
In the foregoing description, racquet frame 1, throat 2 and racket bar 3 all are to adopt carbon fibre composite to make, and it both can be the composite of carbon fiber and glass fibre, also can be the composite of carbon fiber and its fibrous material.
In the foregoing description, as shown in Figure 4, racket face 7 is thin rounded flakes of being made by the rubber of softness, plastics or rubber and plastic synthetic material, racket face 7 is provided with some air vents 8, the thickness of racket face 7 is less than the width of slot 5, and the excircle of racket face 7 is provided with a circle flange 9, and the thickness of flange 9 is greater than the width of slot 5.With the installation gap 6 corresponding face gap 10 that are provided with, utilize cooperating of this face gap 10 and installation gap 6 on the flange 9, racket face 7 can be screwed in the racquet frame 1 easily.
In the foregoing description, as shown in Figure 2, from the section of racquet frame 1 as can be seen, the inwall of racquet frame 1 is a smooth surface, like this can be very smooth and easy when racket face 7 is installed, and can not scratch racket face 7.Section from racquet frame 1 it can also be seen that simultaneously, and racquet frame 1 lateral wall thickness is greater than madial wall thickness.
In the foregoing description, as shown in Figure 1, in racket bar 3, balancing weight 11 can be set, to adjust the center of gravity of whole racket.The handle micromicro that is wrapped in racket bar 3 outer surfaces is made to adopt various anti-skidding absorbing sweat material of the prior art.
Manufacture craft of the present invention may further comprise the steps:
1) on long and short two root straight-bar, puts a plastic sheeting shape tracheae respectively, outer surface at two described tracheaes twines the carbon cloth layer of being made by carbon fibre composite respectively then, then two straight-bars are extracted out from described tracheae respectively, formed long and short two hollow carbon cloth pipes;
2) incite somebody to action wherein long carbon cloth canal curvature all-in-one-piece orange frame, half throat and half racket handle, then the short carbon cloth canal curvature of another root is become second half throat and second half racket handle;
3) with carbon cloth the junction of described two throats and racquet frame is wound in one, again the two halves racket is integral being intertwined and connected, and then forms holistic racket frame;
4) racket frame of integral body is put into mould, matched moulds then, utilize air compressor machine respectively the end inflation of two described racket handles to be pressurizeed, keep-uping pressure is 8～9kg, and put into heating cabinet by self heater of mould or with mold integral, be heated to 80～120 ℃, the retention time is 20～35 minutes, the optimum heating temperature value is 100～105 ℃, and be 25～26 minutes heat time heating time;
5) naturally after the cooling, promptly may be molded to the racket frame of one;
6) racket frame after the moulding is fixed on the workbench, uses a rotary cutter to process a circle slot and an installation gap, the more described tracheae in the racquet frame is chosen at the racquet frame madial wall;
7) with racket frame surface finish, application (comprise spray paint, touch-up paint etc.);
8) the racket face that will adopt conventional method to make rotates from opening position in the slot of the racquet frame of packing into, installs the various racket handles of prior art at last on the racket bar additional, promptly makes finished product.
In the foregoing description, in carrying out the process of step 1), at the described long straight-bar one side setting carbon cloth thickening layer corresponding with the racquet frame lateral wall with the long straight-bar of carbon cloth winding.
The various embodiments described above only are preferred implementations of the present invention, and are every based on the changes and improvements on the technical solution of the present invention in the present technique field, should not get rid of outside protection scope of the present invention.
Claims (7)
1. one-piece Tai-Chi soft racquet, it is characterized in that: it comprises the racket frame of a hollow, described racket frame is made up of the throat and a racket bar of racquet frame, " V " shape of an integrated circle, the inwall of described racquet frame is a smooth surface, and described racquet frame lateral wall thickness is greater than madial wall thickness; Twine the handle skin on the described racket bar and form a racket handle, described racquet frame madial wall offers a circle slot, and described slot is provided with one gap is installed, and by described installation gap one racket face is installed in the described slot.
2. one-piece Tai-Chi soft racquet, it is characterized in that: it comprises the racket frame of a hollow, described racket frame is made up of the throat and a racket bar of racquet frame, " V " shape of an integrated circle, the inwall of described racquet frame is a smooth surface, and described racquet frame lateral wall thickness is greater than madial wall thickness; Described racket bar outside is provided with a grip and forms a racket handle, and described racquet frame madial wall offers a circle slot, and described slot is provided with one gap is installed, and by described installation gap one racket face is installed in the described slot.
3. a kind of one-piece Tai-Chi soft racquet as claimed in claim 2 is characterized in that: described racket handle adopts the two halves housing to be connected to form.
4. as claim 1 or 2 or 3 described a kind of one-piece Tai-Chi soft racquets, it is characterized in that: described racquet frame, throat and racket bar all are to adopt carbon fibre composite to make.
5. a kind of one-piece Tai-Chi soft racquet as claimed in claim 4 is characterized in that: described carbon fibre composite adopts the composite of carbon fiber and glass fibre.
6. manufacture craft as one-piece Tai-Chi soft racquet as described in the claim 1～5, it may further comprise the steps:
(1) on long and short two root straight-bar, puts a plastic sheeting shape tracheae respectively, outer surface at two described tracheaes twines the carbon cloth layer of being made by carbon fibre composite respectively then, then two straight-bars are extracted out from described tracheae respectively, formed long and short two hollow carbon cloth pipes;
(2) incite somebody to action wherein long carbon cloth canal curvature all-in-one-piece orange frame, half throat and half racket bar, then the short carbon cloth canal curvature of another root is become second half throat and second half racket bar;
(3) with carbon cloth the junction of described two throats and racquet frame is wound in one, the two hemispheres dabber is intertwined and connected is integral again;
(4) racket frame of integral body is put into the mould matched moulds, utilize air compressor machine respectively the end inflation of two described racket bars to be pressurizeed, keep-uping pressure is 8～9kg, and put into heating cabinet by self heater of mould or with mold integral, be heated to 80～120 ℃, retention time is 20～35 minutes, and the optimum heating temperature value is 100～105 ℃, and be 25～26 minutes heat time heating time;
(5) naturally after the cooling, form the racket frame of one;
(6) racket frame after the moulding is fixed on the workbench, uses a rotary cutter to process a circle slot and an installation gap, the more described tracheae in the racquet frame is chosen at the racquet frame madial wall;
(7) with racket frame surface finish, application;
(8) the racket face is rotated in the slot of the racquet frame of packing into from opening position, on the racket bar, install various racket handles additional, promptly make finished product.
7. a kind of one-piece Tai-Chi soft racquet manufacture craft as claimed in claim 6 is characterized in that: described step (1) is twined in the process of long straight-bar, at the described long straight-bar one side setting carbon cloth thickening layer corresponding with described racquet frame lateral wall with carbon cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910261645XA CN101721794B (en) | 2009-05-25 | 2009-12-18 | One-piece Tai-Chi soft racquet and manufacturing process thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920158396.7 | 2009-05-25 | ||
| CN200920158396 | 2009-05-25 | ||
| CN200910261645XA CN101721794B (en) | 2009-05-25 | 2009-12-18 | One-piece Tai-Chi soft racquet and manufacturing process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101721794A CN101721794A (en) | 2010-06-09 |
| CN101721794B true CN101721794B (en) | 2011-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910261645XA Active CN101721794B (en) | 2009-05-25 | 2009-12-18 | One-piece Tai-Chi soft racquet and manufacturing process thereof |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110384907B (en) * | 2018-04-12 | 2021-03-02 | 厦门市舒纳特复材科技有限公司 | Manufacturing process of all-carbon Taiji flexible racket and racket thereof |
| CN110604908A (en) * | 2018-06-15 | 2019-12-24 | 白宇龙 | Hand racket for training ball |
| CN113457092B (en) * | 2021-07-20 | 2022-04-22 | 厦门纳佳复材科技有限公司 | Super-rigid carbon fiber Taiji flexible racket, production process and device |
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Owner name: SHAANXI XINRUN TENANCY CO., LTD. Free format text: FORMER OWNER: AOBALLO (BEIJING) SPORTS DEVELOPMENT CO., LTD. Effective date: 20120711 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Free format text: CORRECT: ADDRESS; FROM: 100029 XICHENG, BEIJING TO: 710075 XI AN, SHAANXI PROVINCE |
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Effective date of registration: 20120711 Address after: 710075 Shaanxi Province, Xi'an city high tech Development Zone, Feng Hui Road No. 38 Patentee after: Shaanxi new run real estate Co., Ltd. Address before: 100029 Beijing city Xicheng District Yumin Road No. 18 North Center 1709 Patentee before: Aoballo (Beijing) Sports Development Co., Ltd. |