CN101720952A - Raw material supplying and processing device for seaweed processing machine set - Google Patents
Raw material supplying and processing device for seaweed processing machine set Download PDFInfo
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- CN101720952A CN101720952A CN200910211437A CN200910211437A CN101720952A CN 101720952 A CN101720952 A CN 101720952A CN 200910211437 A CN200910211437 A CN 200910211437A CN 200910211437 A CN200910211437 A CN 200910211437A CN 101720952 A CN101720952 A CN 101720952A
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Abstract
The invention relates to a raw material supplying and processing device for strip-shaped seaweed processing and cake making, which mainly comprises a material supplying and proportioning assembly (1), a material arranging assembly (2), a material conveying belt assembly (3), an upper squeeze roller assembly (4) and a main frame (5). The device can be matched with a mechanized seaweed cake making device to realize the raw material supply, dehydration through extrusion and forcible water absorption through wind power of the strip-shaped seaweeds, a dehydrated seaweed raw material belt with uniform thickness is obtained on a conveying belt, and a raw material is provided for the cake making device in the next working procedure. The seaweed raw material supplied by the device has smaller moisture content, thus not only energy structures are saved, but also a dried raw material cake has good fluffiness; the technical effect of the device exceeds the manual cake making effect of the dehydrated strip-shaped seaweed, and the device is one key technology device for processing fluffy cakes by an energy saving machine set.
Description
Technical field
The present invention relates to the marine alga manufacture field, particularly, relate to the processing system cake raw material supplying treating apparatus under the rectangular state of a kind of seaweeds, this device can with the supporting use of mechanization marine alga cake making device, realization is forced suction to raw material supplying, extrusion dehydration and the wind-force of strip marine alga, on conveyer belt, obtain the dehydration marine alga raw band of thickness uniformity, for the cake making device of next procedure is supplied raw materials.The moisture content of the marine alga raw material of being supplied with by this device is little, energy savings not only, and raw material cake after drying is good, and the technique effect of this device has surpassed the manual system cake effect of dehydration strip marine alga, is that the energy-saving unit of realization is processed one of key technology device of fluffy cake.This device can be used for raw material supplying and the processing (for convenient narration, only being example with the laver in the narration below) before the material system cake close with the seaweeds physical characteristic such as seaweeds such as laver, sea-tangle and vegetables.
Background technology
System cake of laver processing at present and feed mode have such two kinds of patterns:
The one, laver water system cake pattern.This pattern is earlier laver to be cut into particle or segment; adding water in 1: 10～1: 20 ratio then carries out concentration and is in harmonious proportion; laver raw material after utilizing feedstock pump to dilute again quantitatively injects in the cake pouring frame; the curtain sheet is laid in the below of cake pouring frame; raw material injects back water and can go out from the slit drop of curtain sheet; laver just precipitates and is adsorbed on the curtain sheet, again through making the dish cake of definite shape after the typing of sponge extrusion dehydration.One of characteristics of this cake making device are that the moulding of dish cake is dewatered to the dish cake again, have the system cake evenly, sheet opens flat appearance, sheet and opens that appearance and size is unified, the controlled advantage of sheet Zhang Chongliang, be widely used in the automatic laver time processing unit in northern China Porphyra yezoensis producing region; The 2nd, the drying cake pattern of laver, so-called drying cake is meant the former algae of laver gone ahead of the rest makes the method for cake after the centrifugal dehydration again, this method is fit to the system cake processing of strip laver, what generally adopt at present is that the method for artificial feed spreads quantitative laver uniformly in one group of formed frame that is placed on the screen cloth pallet and makes cake, is widely used in porphyra haitanensis producing region, China south.This drying cake system cake pattern is compared with water system cake pattern has the low and good advantage of dish cake fluffy degree of energy consumption for drying, but because in whole laver production process, from cleaning, feed, system cake, drying, to take off each links such as dish all be pure manually-operated, exists inefficiency, sanitary condition is poor, the dish cake is inhomogeneous, the inconsistent significant deficiency of weight.For a long time, because of not having drying cake motorisation unit of corresponding laver and supporting efficient feeding device on the market, so manual feed of laver and drying cake pattern follow till now always.
Summary of the invention
The present invention be directed to that the existing efficient of the manual feed of laver under the existing drying cake pattern is low, the defective of poor hygienic, propose the laver raw material supplying treating apparatus of the multiple roll extruding+negative-pressure air power forced dehydration pattern of a kind of suitable processing strip laver.Can realize flow chart such as pumping, leveling, extruding+wind-force dehydration, conveying according to device of the present invention to rectangular laver raw material, laver raw material moisture content after this device is handled is low, easily fluffy after the drying, it is one of key technology device of the rectangular energy-saving laver type automation processing of exploitation unit, and compare with tupe with manual feed, can significantly improve production efficiency according to feeding device of the present invention, sanitary condition is greatly improved, the pollution of having avoided middle operation and manual operations to bring; In addition,, make the dehydrating effect of raw material be significantly improved, can shorten the oven dry cycle like this and reduce baked strength, play cutting down the consumption of energy, the effect of protection environment owing to adopted the double action of extrusion dehydration and wind-force dehydration.
The invention provides a kind of seaweeds system cake with raw material supplying and treating apparatus, this raw material supplying and treating apparatus comprise for batching assembly, material all in one piece assembly, material-conveying belt assembly, go up extruding roller assembly and mainframe, the material-conveying belt assembly comprises material-conveying belt, compression roller reaches the material-conveying belt transmission mechanism that is in transmission connection with material-conveying belt and power is provided for material-conveying belt under at least one, comprise feed portion and batching portion for the batching assembly, batching portion is positioned at the downstream of feed portion and mechanically is connected with feed portion;
Feed portion is used for raw material is fed to batching portion;
Batching portion is used for the raw material from feed portion stirred and is assigned to the material-conveying belt of material-conveying belt assembly;
The raw material that is assigned on the material-conveying belt is transported to the material all in one piece assembly along with moving of material-conveying belt, the material all in one piece assembly pushes leveling to the raw material from batching portion and handles;
Last extruding roller assembly is positioned at the downstream of material all in one piece assembly and comprises compression roller at least one, last compression roller is positioned at the top of following compression roller and uses with following compression roller pairing, with when the raw material on the material-conveying belt is transported between the upper and lower compression roller by material-conveying belt after material all in one piece assembly extruding leveling is handled, raw material is pushed;
Material all in one piece assembly, material-conveying belt assembly reach upward, and extruding roller assembly is installed on the mainframe.
According to device of the present invention, feed portion comprises hopper, feed portion stirring parts, charging pump and feed mouth, and charging pump is installed on the feed portion frame, and hopper is installed on the feed portion frame, and the bottom of hopper is provided with feed opening and is connected with the charging aperture of charging pump; The discharging opening of charging pump is connected with the feed mouth by flexible pipe, and the feed mouth is fixedly mounted on the mainframe; Feed portion stirring parts is fixedly mounted in the hopper and stretches into downwards in the charging aperture of charging pump.
According to device of the present invention, feed portion also comprises: the material level probe, and it is arranged on the edge suitable for reading of hopper; Reducing motor and driving gear pair are installed on the feed portion frame, and the power of reducing motor drives charging pump work by driving gear pair; The stirring parts driver, it is connected with stirring parts and provides power for stirring parts.
According to device of the present invention, batching portion comprises raw material dispensing case and feed impeller, and raw material dispensing case has and is used to receive from the material feeding mouth of feed portion and is used for the discharging opening of product distribution to the material all in one piece assembly; The feed impeller is installed in rotation in the raw material dispensing case and can rotates under power drive, with by the discharging opening of raw material dispensing case with product distribution to the material all in one piece assembly.
According to device of the present invention, batching portion also comprises batching portion stirring parts, and it is installed in the batcher.
According to device of the present invention, batching portion stirring parts comprise stir that flitch and being used to stirs that flitch provides power stir the flitch transmission mechanism, stir flitch and stir the flitch transmission mechanism and be in transmission connection.
According to device of the present invention, stirring the flitch transmission mechanism comprises and stirs material pull bar, oscillating bearing, rod end bearing ear, guide bracket and guide rod, guide bracket is fixedly mounted on the raw material dispensing casing, an end that stirs the material pull bar by oscillating bearing, rod end bearing ear and guide rod with stir flitch and be connected, stir the other end of expecting pull bar and be connected with actuator by oscillating bearing.
According to device of the present invention, batching portion stirs materials and parts and comprises band myospasm tube, and band myospasm tube is installed in rotation in the raw material dispensing case.
According to device of the present invention, band myospasm tube is installed in rotation in the raw material dispensing casing by bearing block, axle, and sprocket wheel is equipped with in the end of axle, and reducing motor drives band myospasm tube by sprocket wheel and chain and rotates.
According to device of the present invention, raw material dispensing case is made of casing and L shaped plate, and L shaped plate is installed in the casing, and discharging opening is arranged in the casing and is positioned at that end towards feeding belt; The feed impeller is installed between the bottom surface and L shaped plate of casing.
According to device of the present invention, the feed impeller is the flexible body of soft materials, is installed in rotation in the raw material dispensing casing also by reducing motor sprocket wheel transferring power by axle, bearing block.
According to device of the present invention, the material all in one piece assembly comprises: frame plate, its cross section are inverted U-shaped substantially and stride across material-conveying belt and be fixedly mounted on the mainframe; Guide holder is fixedly mounted on the side of frame plate; Guide post is installed in the endoporus of guide holder and is slidingly matched with the endoporus of guide holder; The material all in one piece casting die is connected with guide post, to move back and forth along the vertical direction under the drive of guide post.
According to device of the present invention, the material all in one piece casting die is skiing board shape on the whole, and the material all in one piece casting die is provided with a plurality of through holes.
According to device of the present invention, the material all in one piece assembly also comprises: bearing is fixedly installed on the frame plate; Rocker, it is installed in rotation on the bearing by bearing; The side rocking arm is installed in the two ends of rocker; Lateral bracing strut, an end of lateral bracing strut is connected with the side rocking arm by oscillating bearing, and the other end of lateral bracing strut is connected with guide post by oscillating bearing.
According to device of the present invention, the material all in one piece assembly also comprises: intermediate rockers, intermediate rockers are fixedly mounted on the middle part of rocker; Main tie, an end of main tie is connected with an end of intermediate rockers by oscillating bearing; Eccentric rocking arm is installed on the reducing motor, and eccentric rocking arm is connected with the other end of main tie by oscillating bearing.
According to device of the present invention, eccentric rocking arm is provided with the offset regulating part, controls the position of oscillating bearing on eccentric rocking arm in order to regulate, thereby regulates the stroke of material all in one piece casting die.
According to device of the present invention, the other end of intermediate rockers is connected with the stirring pull bar by oscillating bearing.
According to device of the present invention, material-conveying belt is provided with a plurality of air-vents, is provided with imperforate section between the air-vent, and the shape of imperforate section is corresponding with the cutting knife blade shape of system cake assembly.
According to device of the present invention, the material-conveying belt transmission mechanism is drive roll and passive cylinder, the material-conveying belt ring set lead, on the passive cylinder.
According to device of the present invention, the material-conveying belt assembly also comprises the air draught box, and the air draught box comprises air draught box body and ventilative supporting plate, and ventilative supporting plate is installed in the top of air draught box body, is provided with the gap between the ventilative supporting plate; The air draught box body is provided with the inlet scoop, and the inlet scoop is by pipeline and negative pressure source fluid communication.
According to device of the present invention, the material-conveying belt assembly also comprises the air draught box, and the air draught box comprises air draught box body and ventilative supporting plate, and ventilative supporting plate is installed in the top of air draught box body, is provided with the gap between the ventilative supporting plate; In the air draught box body dividing plate is installed, dividing plate will limit the cavity that forms by air draught box body and ventilative supporting plate and be separated into a plurality of independently cavitys, and each cavity all is provided with the inlet scoop, and the inlet scoop is by pipeline and negative pressure source fluid communication.
According to device of the present invention, passive cylinder is installed in the regulating tank that is positioned at air draught box body end by cylinder adjustable plate and bearing fixing, and drive roll is installed on the frame of system cake assembly, and material-conveying belt is coated on outside the air draught box.
According to device of the present invention, following compression roller is installed in the air draught box body and is horizontally, and the roll body surface of following compression roller is provided with uniform air-vent.
According to device of the present invention, following compression roller is installed in rotation in the air draught box body by bearing block, and the axle head of following compression roller is equipped with sprocket wheel, and compression roller rotated under sprocket wheel can drive under dynamic action.
According to device of the present invention, last compression roller is arranged by top and along continuous straight runs that bearing block is installed in rotation on the material-conveying belt assembly, and compression roller aligns with following compression roller downwards respectively on each.
According to device of the present invention, last extruding roller assembly also comprises guide-in roller and prevents twining guipure that guide-in roller is arranged on the frame plate, prevents that twining guipure is coated on outside compression roller and the guide-in roller.
According to device of the present invention, the anti-guipure that twines has angle (B) at guide-in roller place and material-conveying belt design, is beneficial to raw material and enters smoothly between reticular zone and the material-conveying belt.
According to device of the present invention, last extruding roller assembly also comprises brush tube, and brush tube is arranged on the other end of extruding roller assembly, in order to remove the anti-material that adheres on the guipure that twines; Brush tube and the anti-distance that twines between the guipure are adjustable; The two ends of last compression roller also are provided with the pressure regulating part, are used to regulate the gap between upper and lower compression roller.
According to device of the present invention, last extruding roller assembly also comprises the pressure regulating part, and it links to each other with last extrusion roll shaft, in order to regulate the distance between the upper and lower compression roller.
According to device of the present invention, the axle head of last compression roller is provided with bearing block and goes up the compression roller sprocket wheel, is in transmission connection with a chain is circuitous between the upper and lower compression roller.
According to device of the present invention, also comprise the feed back assembly, be installed in the below of material-conveying belt assembly; The feed back assembly comprises feed back conveyer belt, feed back drive roll and the passive cylinder of feed back, and feed back conveyer belt ring set is on the active and passive cylinder of feed back.
According to device of the present invention, the feed back assembly also comprises the feed back baffle plate, and feed back baffle plate spiral-lock is at an end of material-conveying belt, and is in the top of conveyer belt.
According to device of the present invention, also comprise the raw material frame, it is arranged between the discharging opening of batching portion and the last extruding roller assembly and is positioned at the material-conveying belt top and presses close to material-conveying belt.
According to device of the present invention, the raw material frame is the shaped as frame structure of an opening, installs towards the material-conveying belt direction of motion by its openend, and its width dimensions is smaller or equal to the material-conveying belt width, greater than the width dimensions of feed mouth.
Description of drawings
Fig. 1 a shows the general structure schematic diagram of raw material supplying of the present invention and treating apparatus;
Fig. 1 b shows according to the batching portion that supplies the batching assembly of raw material supplying of the present invention and treating apparatus and the structure of material all in one piece assembly and forms schematic diagram;
Fig. 2 forms schematic diagram according to the structure of the feed portion that supplies the batching assembly of raw material supplying of the present invention and treating apparatus;
Fig. 3 shows the structural representation according to the feed mouth that supplies the batching assembly of raw material supplying of the present invention and treating apparatus;
Fig. 4 forms schematic diagram according to the structure of the raw material leveling assembly of raw material supplying of the present invention and treating apparatus;
Fig. 5 shows the structural representation according to the material all in one piece casting die of the raw material leveling assembly of raw material supplying of the present invention and treating apparatus;
Fig. 6 a shows the structural representation according to the air draught box of raw material supplying of the present invention and treating apparatus;
Fig. 6 b is the partial enlarged view of I part among Fig. 6 a;
Fig. 7 shows the schematic diagram according to the conveyer belt of raw material supplying of the present invention and treating apparatus;
Fig. 8 shows according to raw material supplying of the present invention and treating apparatus raw material is carried out the operation principle schematic diagram that wind is inhaled extrusion dehydration;
Fig. 9 shows according to transmission mechanism between the upper and lower compression roller of raw material supplying of the present invention and treating apparatus and drive connection schematic diagram.
In Figure of description, Reference numeral is represented respectively:
1, for the batching assembly: 1 ', feed portion, 101, the feed mouth, 102, feeding hose, 103, material level probe, 104, hopper, 105, stirring parts, 106, charging pump, 107, feed portion frame, 108, raw material, 109, reducing motor, 110, driving gear pair, 111, raw material frame, 112, stirring motor; 1 ", batching portion, 119, raw material dispensing case, 1191, raw material dispensing casing, 1192, raw material dispensing case L shaped plate, 120, quantitative feed impeller, 121, reducing motor, 122, sprocket wheel, 123, bearing block, 124, axle, 125, sprocket wheel, 126, band myospasm tube;
2, material all in one piece assembly: 201, the material all in one piece casting die, 202, guide holder, 203, guide post, 204, the rod end bearing ear, 205, hold-down support, 206, intermediate rockers, 207, bearing, 208, rocker, 209, the side rocking arm, 209 ', the side rocking arm, 210, main tie, 211, oscillating bearing, 211 ', oscillating bearing, 212, lateral bracing strut, 213, oscillating bearing, 213 ' oscillating bearing, 214, eccentric rocking arm, 215, the offset regulating part, 216, reducing motor, 217, frame plate, 218, stir the material pull bar, 219, oscillating bearing, 219 ', oscillating bearing, 220, the rod end bearing ear, 221, guide bracket, 222, guide rod, 223, stir flitch;
3, material-conveying belt assembly: 301, passive cylinder, 301 ' drive roll, 302, bearing block, 303, cylinder adjustable plate, 304, material-conveying belt, 3041, air-permeating hole, 3042, imperforate section, 305, tightener sprocket, 306, following compression roller, 307, compression roller sprocket wheel down, 308, extrusion roll shaft bearing down, 309, air draught box, 3091, cylinder regulating tank, 3092, the air draught box body, 3093, the inlet scoop, 3094, dividing plate, 3095, mounting plate gap, 3096, ventilative supporting plate, 310, auxiliary sprocket wheel, 311, reducing motor, 312, brush tube;
4, go up extruding roller assembly: 401, guide-in roller, 402, go up compression roller, 403, go up the compression roller sprocket wheel, 404, the anti-guipure that twines, 405, brush tube, 406, bearing block, 407, the pressure regulating part;
5, mainframe;
6, feed back assembly: 601, feed back baffle plate, 602, the feed back drive roll, 603, the feed back conveyer belt, 604, the passive cylinder of feed back;
7, system cake assembly;
500, compression roller driving chain.
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiment of raw material supplying according to the present invention and treating apparatus is described.
As shown in Figure 1, there is shown the overall structure of raw material supplying and treating apparatus according to the preferred embodiment of the invention, it mainly comprises for batching assembly 1, material all in one piece assembly 2, material-conveying belt assembly 3, goes up extruding roller assembly 4, mainframe 5 and feed back assembly 6 etc.
Below each modular construction is according to the preferred embodiment of the invention done specific description.
For the batching assembly: as Fig. 1 a, Fig. 1 b, Fig. 2, shown in Figure 3, for the batching assembly comprise feed portion 1 ' and batching portion 1 ", feed portion 1 ' mainly comprise wherein: charging pump 106, charging pump can be flexible-impeller pump, it is installed in the feed portion frame 107; Hopper 104, it is fixedly installed on feed portion frame 107 tops, and feed hopper bottom is provided with feed opening and is connected with the charging aperture of charging pump 106; Material level probe 103, it is arranged on the edge suitable for reading of hopper 104; Feed portion stirring parts 105 is fixedly mounted on the hopper 104, and stretches into downwards in the charging aperture of charging pump, prevents the obstruction of raw material, and stirring parts is installed in a reducing motor 112 axle heads and is driven by it and rotates; Reducing motor 109 is installed in the feed portion frame 107, and reducing motor 109 passes through gear pair 110 to the charging pump transferring power; Feed mouth 101, the discharging opening of charging pump 106 is connected with feed mouth 101 by flexible pipe 102, and feed mouth 101 is fixedly mounted on the mainframe 5, and the material mouth is pressed close to the last plane opening part of raw material dispensing case 119.The global shape of feed mouth 101 is similar to a scoop, has Breadth Maximum in end towards raw material dispensing case 119, that end width minimum that is being connected with flexible pipe 102, its discharging opening has the structure that a cross section takes the shape of the letter U substantially, as shown in Figure 3, the size A of its Breadth Maximum approximates the width of raw material dispensing case 119.
In addition, also be provided with batching portion stirring parts in the raw material dispensing case 119, batching portion stirring parts can have two kinds of versions, wherein a kind of structure is shown in Fig. 1 a and Fig. 4, batching portion stirring parts comprises stirs material pull bar 218, oscillating bearing 219, oscillating bearing 219 ', rod end bearing ear 220, guide bracket 221, guide rod 222 and stir flitch 223, stir an end and the oscillating bearing 219 of material pull bar ' be connected, oscillating bearing 219 ' fixedly connected with rod end bearing ear 220 again, rod end bearing ear 220 by guide rod 222 with stir flitch 223 and fixedly connected, the other end that stirs the material pull bar is connected with intermediate rockers 206 by oscillating bearing 219, and guide bracket 221 is fixedly mounted on the batching casing 1191.Its structure is formed and material all in one piece assembly roughly the same (with reference to hereinafter to the description of material all in one piece assembly), this raw material stirring parts can by one independently actuator drive, also can with the shared actuator of other assembly, in a preferred embodiment of the invention, the shared actuator of raw material stirring parts and material all in one piece assembly, as shown in Figure 4.Stir flitch 223 under the drive of rocking arm 206, do pumping, so just can the raw material in the dispensing case be stirred, thereby the raw material that will be fed in the raw material dispensing case stirs, and makes the raw material ratio that is assigned on the feeding belt more even.The another kind of structure of raw material stirring parts is shown in Fig. 1 b, band myospasm tube 126 is by bearing block 123, axle 124 rotating being installed on the raw material dispensing casing 1191, sprocket wheel 125 is equipped with in axle 124 ends, reducing motor 121 drives band myospasm tube 126 by sprocket wheel 122,125 and rotates, raw material in the dispensing case 108 is stirred, to reach the purpose that the raw material in the dispensing case is stirred.
The material all in one piece assembly: as shown in Figure 1a, the material all in one piece assembly is installed in the downstream for batching assembly 1, is used for the raw material that is assigned to by batcher on the material-conveying belt 304 is carried out double vibrations, reaches the purpose that the raw material extruding is flattened by double vibrations.Fig. 1 b and 4 shows the concrete structure schematic diagram of material all in one piece assembly, as shown in the figure, a cross section is inverted U-shaped frame plate 217 substantially and is fixedly mounted on the mainframe 5 along laterally striding across material-conveying belt 304, bearing 205 is fixedly mounted on the frame plate 217, rocker 208 is installed in rotation on the bearing 205 by bearing 207, the two ends of rocker 208 be equipped with side rocking arm 209 and 209 ', side rocking arm 209 and 209 ' respectively and the oscillating bearing 213 that is positioned at lateral bracing strut 212 1 ends, 213 ' connect, the oscillating bearing of lateral bracing strut 212 other ends links to each other with rod end bearing ear 204, rod end bearing ear 204 is structure as a whole with guide post 203, guide post 203 is positioned at the outside of frame plate 217 and is slidingly matched with guide holder 202, guide holder 202 is fixedly mounted on the outer side edges of frame plate 217, the lower end of guide post 203 is equipped with material all in one piece casting die 201, material all in one piece casting die 201 can be skiing board shape, shown in Figure 4 and 5, material all in one piece casting die 201 is provided with a plurality of through holes 2011.The middle part of rocker 208 is installed with intermediate rockers 206, the end of intermediate rockers 206 is connected with oscillating bearing 211 on the main tie 210, the oscillating bearing 211 of main tie 210 other ends ' be connected with eccentric rocking arm 214, eccentric rocking arm 214 is installed on the reducing motor 216, eccentric rocking arm 214 is provided with offset regulating part 215, in order to regulating the position of control oscillating bearing 211 ' on eccentric rocking arm 214, thereby regulate the stroke of material all in one piece casting die 201.In this material all in one piece assembly, motor 216 is used as power source, rocker 208, main tie 210, lateral bracing strut 212, side rocking arm 209 and 209 ' and guide post 203 constituted the transmission mechanism of material all in one piece assembly, be used for giving material all in one piece casting die 201 with the transmission of power of motor, material all in one piece casting die 201 is moved back and forth up and down, put the raw material on the material-conveying belt 304 in order uniform purpose to reach.
In addition, when the version shown in stirring parts employing Fig. 1 of the batching portion that supplies the batching assembly b, intermediate rockers 206 can adopt the version shown in Fig. 1 b; When the version shown in stirring parts employing Fig. 1 of the batching portion that supplies the batching assembly a, intermediate rockers 206 can adopt version shown in Figure 4, be intermediate rockers 206 also be installed in the oscillating bearing 219 that stirs material pull bar 218 1 ends and be connected, like this, when 210 swings of driven by motor main tie, main tie will drive rocking arm 206 motions, stir material pull bar 218 and do and pump with drive, the raw material in the batcher is carried out well-beaten purpose thereby reach with stirring the flitch 223 that stirs of expecting that pull bar 218 is connected.
The material-conveying belt assembly: as Fig. 1, shown in Figure 6, material-conveying belt assembly 3 mainly comprises air draught box 309, material-conveying belt 304, passive cylinder 301, drive roll 301 ' compression roller 306 under reaching.Passive cylinder 301 is fixedly mounted on regulating tank 3091 places that are positioned at air draught box end by cylinder adjustable plate 303 and bearing block 302, drive roll 301 ' be installed on the frame of system cake assembly 7, material-conveying belt 304 is sleeved between master, the passive cylinder and forms closed loop, and material-conveying belt is coated on the air draught box 309 simultaneously; Compression roller 306 is installed down in the air draught box 309, following compression roller 306 usefulness bearing blocks 308 rotating being installed in the air draught box 309, the axle head of following compression roller 306 is equipped with sprocket wheel 307, sprocket wheel 307 and last compression roller sprocket wheel 403 and be installed in the tightener sprocket 305 on the air draught box 309, auxiliary sprocket wheel 310 and be connected by chain drive; Air draught box 309 is made up of air draught box body 3092, ventilative supporting plate 3096 and dividing plate 3094, and ventilative supporting plate is installed in the top of air draught box body.One end of air draught box body 3092 is provided with cylinder regulating tank 3091, air draught box body 3,092 one sides also are provided with inlet scoop 3093, be covered with air-vent on the ventilative supporting plate 3096, the quantity of ventilative supporting plate 3096 need be at least 2 by design, be provided with supporting plate gap 3095 between each ventilative supporting plate, upper and lower compression roller 402,306 carries out extrusion dehydration at 3095 places, supporting plate gap contact material-conveying belt to material; Dividing plate 3094 is separated into a plurality of cavitys with air draught box 309, and as Fig. 6, shown in Figure 8, in this embodiment, the air draught box is separated into three cavity I, II, III, the corresponding inlet scoop 3093 of each cavity, and the inlet scoop is by pipeline and negative pressure source fluid communication; The roll body surface that is installed in the following compression roller 306 in the air draught box 309 is provided with uniform air-vent, plays ventilative effect in the wind-force water absorption course; Be located at the drive roll 301 ' be in transmission connection of reducing motor 311 and material-conveying belt assembly of frame one side of system cake assembly 7, for example can pass through belt pulley, belt or sprocket wheel, chain drive connection, think the motion transferring power of material-conveying belt 304.
Last extruding roller assembly: shown in Fig. 1 a, 6a, 8, last compression roller 402 utilizes bearing block 406 rotating air draught box 309 tops that are installed in, the quantity of last compression roller 402 is identical with the quantity of following compression roller 306, in illustrated embodiment, its quantity is 4, last compression roller 402 be positioned at corresponding following compression roller 306 directly over, use in pairs with following compression roller 306; Last compression roller 402 outsides are coated with the anti-guipure 404 that twines, and the anti-guipure 404 that twines utilizes the guide-in roller 401 on the frame plate 217 that is located at material all in one piece assembly 2 to carry out adjustable tensioning; The other end of last extruding roller assembly also is provided with brush tube 405, and in order to remove the anti-material that adheres on the guipure 404 that twines, brush tube 405 and the anti-distance that twines between the guipure 404 are adjustable.The two ends of last compression roller 402 also are provided with pressure regulating part 407, can regulate the gap between upper and lower compression roller, the size of control dehydrating amount.
Power delivery mode between the upper and lower compression roller as shown in Figure 9, its total output is from a reducing motor (not shown), the power of motor output passes to each upper and lower compression roller 402,306 by sprocket wheel and chain.
Mainframe: mainframe is a frame structure, is formed by section bar seam such as channel-section steel, square tubes, and in order to support, to fix and other each assemblies are installed, the mainframe bottom is provided with the adjustable ground pin, to regulate the height of mainframe.
Feed back assembly: as shown in Figure 1a, feed back assembly 6 comprises feed back conveyer belt 603 and master, passive cylinder 602,604, feed back baffle plate 601 etc., feed back conveyer belt 603 is coated on drive roll 602, the passive cylinder 604, feed back baffle plate 601 spiral-locks are at material-conveying belt 304 1 ends, and be in conveyer belt 603 tops, with on the material-conveying belt 304 through material delivery remaining after the system cake to feed back conveyer belt 603, then by conveyer belt 603 with the mass transport of remnants to mainframe 5 places recycling.
In addition, also can consider to save above-mentioned feed back assembly 6, and will arrive in the feed portion hopper that supplies the batching assembly through the direct delivery of material remaining after the system cake on the material-conveying belt 304; Can also with the direct delivery of material remaining after the process system cake on the material-conveying belt 304 in the collecting box (not shown) that is arranged on engine body exterior, it be concentrated send in the feed part hopper then.
System cake assembly: system cake assembly 7 is used for the material that is transported on the material-conveying belt 304 is cut the system cake, does not do narration at this.
Specify the operation principle and the course of work below in conjunction with Fig. 1-Fig. 9 according to raw material supplying of the present invention and treating apparatus:
(1) for batching: starting working at material-conveying belt assembly 3 is under the situation of material-conveying belt 304 rotations, for batching assembly 1, material all in one piece assembly 2 is all started working, charging pump 106 passes through flexible pipe 102 with the moisture laver raw material in the hopper 104 108, feed mouth 101 is pumped in the raw material dispensing case 119, after stirring flitch 223 or being with 126 pairs of raw materials 108 of myospasm tube further to stir evenly, quantitative feed impeller 120 through rotating is assigned to the raw material frame 111 of material-conveying belt 304 tops that are positioned at material-conveying belt assembly 3 with raw material 108 by raw material dispensing case again, and along with moving of material-conveying belt 304 spreads equably on the surface of material-conveying belt 304.The discharging opening of feed mouth 101 is a U type structure, and as shown in Figure 3, its width dimensions A approximates the width of raw material dispensing case, and purpose is that elder generation spreads out raw material even fall into raw material dispensing case in the raw material flow process before.When raw material moves to material all in one piece casting die 201 near material all in one piece assembly 2 with material-conveying belt 304, raw material will be subjected to the extruding repeatedly of material all in one piece casting die 201.
(2) material all in one piece: the effect of material all in one piece assembly 2 is that the raw material on the material-conveying belt 304 is put in order again, so that raw material is even.As shown in Figure 4, eccentric rocking arm 214 is installed on the main shaft of reducing motor 216, rotate with reducing motor, make intermediate rockers 206 on rocker 208, produce swing in effect by main tie 210, the side rocking arm 209 that drives rocker 208 ends produces swing, driving guide post 203 by lateral bracing strut 212 again moves up and down, guide post 203 is subjected to the constraint of guide holder 202 can only do rectilinear motion up and down, like this, material all in one piece casting die 201 is just done rectilinear motion up and down, continuously the raw material on the material-conveying belt 304 is patted arrangement, it is even that raw material is spread out on material-conveying belt.
(3) dehydration: the composite dewatering form that this device adopts extruding+wind to inhale, as shown in Figure 9, last compression roller 402 is done under the gearing of chain 500 rolling motion with following compression roller 306, material-conveying belt 304 is clamped between the upper and lower compression roller together with raw material, when raw material moves through compression rollers with material-conveying belt 304, raw material will be subjected to the squeezing action of upper and lower compression roller, and the moisture in the raw material is extruded.As shown in Figure 7, be covered with air-vent 3041 on the material-conveying belt 304, the moisture that raw material is extruded is through entering in the air draught box 309 by these air-vents, in this process, inlet scoop 3093 (as shown in Figure 6) on the air draught box 309 and negative pressure source (induced-draught fan for example, not shown) air inlet link to each other, the 3041 pairs of raw materials of air-vent that utilize the negative-pressure air power of induced-draught fan to see through on the material-conveying belt 304 are forced suction, farthest deviate from the moisture in the raw material.According to the difference that raw material dehydration requires, compression roller has designed many groups, and the last compression roller of every group of compression roller also is provided with pressure regulating part 407, in order to the size of adjusting raw material degree of dehydration.For preventing that raw material from sticking on the compression roller, coated reticular zone 404 in last compression roller outside.Brush tube 405 rotates with compression roller, and contacts with reticular zone 404, and its effect is to destroy sticking to reticular zone 404 lip-deep raw materials.
(4) system cake: material-conveying belt stop motion when raw material moves to system cake position with material-conveying belt 304 after, 7 work of system cake assembly, its cutting knife will cut system cake (do not do be described in detail at this) to the raw material on the material-conveying belt.Material-conveying belt 304 is provided with imperforate section 3042 (Fig. 7), the zone of action of cutter when being cutting system cake, and this imperforate section plays the effect that is similar to chopping block.
(5) feed back: be used for will system remaining in after the cake raw material recycling on the material-conveying belt.Surplus stock on the material-conveying belt 304 moves to drive roll 301 ' when locating with material-conveying belt, to fall to naturally under the gravity effect in the feed back baffle plate and the upper surface of feed back band 603, the effect of brush tube 312 is to clear up sticking to the lip-deep raw material of material-conveying belt.In Fig. 1, the direction of motion of feed back band is counterclockwise motion, and surplus stock will be delivered in the mainframe 5 with the feed back band, by collecting device (not shown) or manual type surplus stock is delivered to in the batching assembly again.
Preferred embodiment and corresponding work process thereof according to cake making device of the present invention have been made detailed explanation above; those skilled in the art can make multiple modification and distortion or structure conversion to the present invention based on the foregoing description, but these modifications, distortion or structure conversion all fall within the scope of protection of the present invention.
Claims (35)
1. a seaweeds system cake is with raw material supplying and treating apparatus, it is characterized in that, this raw material supplying and treating apparatus comprise for batching assembly (1), material all in one piece assembly (2), material-conveying belt assembly (3), last extruding roller assembly (4) and mainframe (5), described material-conveying belt assembly comprises material-conveying belt (304), compression roller (306) reaches the material-conveying belt transmission mechanism (301 that is in transmission connection with described material-conveying belt and power is provided for described material-conveying belt under at least one, 301 '), described for batching assembly (1) comprise feed portion (1 ') and batching portion (1 "), described batching portion is positioned at the downstream of described feed portion and mechanically is connected with described feed portion;
Described feed portion is used for raw material is fed to described batching portion;
Described batching portion is used for the raw material from described feed portion stirred and is assigned to the described material-conveying belt of described material-conveying belt assembly;
The described raw material that is assigned on the described material-conveying belt is transported to described material all in one piece assembly along with moving of described material-conveying belt, described material all in one piece assembly pushes leveling to the raw material from described batching portion and handles;
The described extruding roller assembly of going up is positioned at the downstream of described material all in one piece assembly and comprises compression roller at least one (402), described upward compression roller is positioned at the top of described compression roller (306) down and uses with the pairing of described compression roller down, with when the raw material on the described material-conveying belt is transported between the described upper and lower compression roller by described material-conveying belt after described material all in one piece assembly extruding leveling is handled, described raw material is pushed;
Described material all in one piece assembly, material-conveying belt assembly reach upward, and extruding roller assembly is installed on the described mainframe.
2. device according to claim 1, it is characterized in that: described feed portion (1 ') comprises hopper (104), charging pump (106) and feed mouth (101), described charging pump is installed on the described feed portion frame, described hopper is installed on the feed portion frame (107), and the bottom of described hopper is provided with feed opening and is connected with the charging aperture of described charging pump (106); The discharging opening of described charging pump (106) is connected with feed mouth (101) by flexible pipe (102), and described feed mouth (101) is fixedly mounted on the mainframe (5).
3. device according to claim 2, it is characterized in that: described feed portion (1 ') also comprises feed portion stirring parts (105), and described feed portion's stirring parts (105) is installed in rotation in the described hopper (104) and stretches into downwards in the charging aperture of described charging pump.
4. device according to claim 1, it is characterized in that described batching portion (1 ") comprises raw material dispensing case (119) and feed impeller (120), and described raw material dispensing case has and is used to receive from the material feeding mouth of described feed portion and is used for the discharging opening of product distribution to described material all in one piece assembly; Described feed impeller is installed in rotation in the described raw material dispensing case and can rotates under power drive, with by the discharging opening of raw material dispensing case with product distribution to described material all in one piece assembly.
5. device according to claim 4 is characterized in that: described batching portion also comprises batching portion stirring parts, and it is installed in the described batcher.
6. device according to claim 5 is characterized in that: described batching portion stirring parts comprise stir flitch (223) and be used to described stir that flitch provides power stir the flitch transmission mechanism, describedly stir flitch and the described flitch transmission mechanism that stirs is in transmission connection.
7. device according to claim 6, it is characterized in that: the described flitch transmission mechanism that stirs comprises and stirs material pull bar (218), oscillating bearing (219,219 '), rod end bearing ear (220), guide bracket (221) and guide rod (222), described guide bracket (221) is fixedly mounted on the raw material dispensing casing (1191), a described end that stirs material pull bar (218) is connected with the described flitch (223) that stirs by described oscillating bearing (219 '), rod end bearing ear (220) and guide rod (222), and the described other end that stirs the material pull bar is connected with actuator by oscillating bearing (219).
8. device according to claim 5 is characterized in that: described batching portion stirs materials and parts and comprises band myospasm tube (126), and described band myospasm tube is installed in rotation in the described raw material dispensing case (119).
9. device according to claim 8, it is characterized in that: described band myospasm tube is installed in rotation in the described raw material dispensing casing (1191) by bearing block (123), axle (124), sprocket wheel (125) is equipped with in the end of described axle (124), and reducing motor (121) drives described band myospasm tube 126 by sprocket wheel (122,125) and chain and rotates.
10. device according to claim 4, it is characterized in that: described raw material dispensing case (119) is made of casing (1191) and L shaped plate (1192), described L shaped plate is installed in the described casing, and described discharging opening is arranged in the described casing (1191) and is positioned at that end towards feeding belt; Described feed impeller (120) is installed between the bottom surface and L shaped plate (1192) of described casing (1191).
11. device according to claim 10, it is characterized in that: described feed impeller is the flexible body of soft materials, be installed in rotation in the raw material dispensing casing (1191) also by reducing motor (121), sprocket wheel (122,125) transferring power by axle (124), bearing block (123).
12., it is characterized in that described material all in one piece assembly comprises according to claim 1 or 7 described devices: frame plate (217), its cross section are inverted U-shaped substantially and stride across described material-conveying belt (304) and be fixedly mounted on the described mainframe (5); Guide holder (202) is fixedly mounted on the side of described frame plate (217); Guide post (203) is installed in the endoporus of described guide holder (202) and is slidingly matched with the endoporus of described guide holder (202); Material all in one piece casting die (201) is connected with described guide post (203), to move back and forth along the vertical direction under the drive of guide post.
13. device according to claim 12 is characterized in that: described material all in one piece casting die (201) is skiing board shape on the whole, and described material all in one piece casting die (201) is provided with a plurality of through holes (2011).
14. device according to claim 13 is characterized in that, described material all in one piece assembly also comprises:
Bearing (205) is fixedly installed on the described frame plate (217);
Rocker (208), it is installed in rotation on the described bearing (205) by bearing (207);
Side rocking arm (209,209 ') is installed in the two ends of described rocker (208);
Lateral bracing strut (212), an end of described lateral bracing strut (212) connects by oscillating bearing (213,213 ') and described side rocking arm (209,209 '), and described lateral bracing strut (212) other end is connected with described guide post (203) by oscillating bearing.
15. device according to claim 14 is characterized in that, described material all in one piece assembly also comprises:
Intermediate rockers (206), described intermediate rockers is fixedly mounted on the middle part of described rocker (208);
Main tie (210), an end of described main tie (210) is connected by the end of oscillating bearing (211) with described intermediate rockers (206);
Eccentric rocking arm (214) is installed on the reducing motor 216, and described eccentric rocking arm (214) is connected by the other end of oscillating bearing (211 ') with described main tie (210).
16. device according to claim 15, it is characterized in that: described eccentric rocking arm (214) is provided with offset regulating part (215), control the position of oscillating bearing (211 ') on eccentric rocking arm (214) in order to regulate, thereby regulate the stroke of material all in one piece casting die 201.
17. according to claim 15 or 16 described devices, it is characterized in that: the other end of described intermediate rockers (206) is connected with the described material pull bar (218) that stirs by described oscillating bearing (219).
18. device according to claim 1 is characterized in that: described material-conveying belt (304) is provided with a plurality of air-vents (3041), is provided with imperforate section (3042) between the described air-vent, and the shape of imperforate section is corresponding with the cutting knife blade shape of system cake assembly.
19. according to claim 1 or 18 described devices, it is characterized in that: described material-conveying belt transmission mechanism (301,301 ') is drive roll (301 ') and passive cylinder (301), and described material-conveying belt (304) ring set is on described master, passive cylinder.
20. device according to claim 19, it is characterized in that: described material-conveying belt assembly also comprises air draught box (309), air draught box (309) comprises air draught box body (3092) and ventilative supporting plate (3096), described ventilative supporting plate is installed in the top of described air draught box body, is provided with gap (3095) between the described ventilative supporting plate; Described air draught box body is provided with inlet scoop (3093), and described inlet scoop is by pipeline and negative pressure source fluid communication.
21. device according to claim 19, it is characterized in that: described material-conveying belt assembly also comprises air draught box (309), air draught box (309) comprises air draught box body (3092) and ventilative supporting plate (3096), described ventilative supporting plate is installed in the top of described air draught box body, is provided with gap (3095) between the described ventilative supporting plate; Dividing plate (3094) is installed in the described air draught box body, described dividing plate will limit the cavity that forms by described air draught box body and ventilative supporting plate and be separated into a plurality of independently cavitys, each described cavity all is provided with inlet scoop (3093), and described inlet scoop is by pipeline and negative pressure source fluid communication.
22. device according to claim 21, it is characterized in that: described passive cylinder (301) is fixedly mounted on the regulating tank (3091) that is positioned at described air draught box body end by cylinder adjustable plate (303) and bearing block (302), described drive roll (301 ') is installed on the frame of system cake assembly (7), and described material-conveying belt (304) is coated on outside the described air draught box (309).
23. device according to claim 22 is characterized in that: described compression roller (306) down is installed in the described air draught box body and is horizontally, and the described roll body surface of compression roller (306) down is provided with uniform air-vent.
24. device according to claim 23, it is characterized in that: described compression roller (306) down is installed in rotation in the described air draught box body by bearing block (308), the described axle head of compression roller (306) down is equipped with sprocket wheel (307), and described sprocket wheel 307 can drive described compression roller (306) down and rotate under dynamic action.
25. device according to claim 1, it is characterized in that: the described compression roller (402) of going up is arranged by top and along continuous straight runs that bearing block is installed in rotation on described material-conveying belt assembly, and each described compression roller (402) of going up aligns with described compression roller down downwards respectively.
26. device according to claim 25, it is characterized in that: the described extruding roller assembly (4) of going up also comprises guide-in roller (401) and the anti-guipure (404) that twines, described guide-in roller (401) is arranged on the frame plate (217), and the described anti-guipure (404) that twines is coated on described going up outside compression roller (402) and the guide-in roller (401).
27. device according to claim 26 is characterized in that: the described anti-guipure that twines has angle (B) at described guide-in roller place and the design of described material-conveying belt, is beneficial to raw material and enters smoothly between reticular zone and the material-conveying belt.
28. device according to claim 27, it is characterized in that: the described extruding roller assembly (4) of going up also comprises brush tube (405), described brush tube (405) is arranged on the described other end of going up extruding roller assembly, goes up the material that adheres in order to remove the anti-guipure (404) that twines; Described brush tube (405) and the anti-distance that twines between the guipure (404) are adjustable; Described two ends of going up compression roller (402) also are provided with pressure regulating part (407), are used to regulate the gap between upper and lower compression roller.
29. device according to claim 28 is characterized in that: the described extruding roller assembly of going up also comprises pressure regulating part (407), and described pressure regulating part links to each other with the described extrusion roll shaft of going up, in order to regulate the distance between the upper and lower compression roller.
30. device according to claim 29 is characterized in that: the described axle head of going up compression roller is provided with bearing block (406) and goes up compression roller sprocket wheel (403), is in transmission connection with a chain (500) is circuitous between the described upper and lower compression roller.
31. device according to claim 1 also comprises feed back assembly (6), is installed in the below of described material-conveying belt assembly; Described feed back assembly comprises feed back conveyer belt (603), feed back drive roll (602) and the passive cylinder of feed back (604), and described feed back conveyer belt ring set is on the active and passive cylinder of described feed back.
32. device according to claim 31 is characterized in that: described feed back assembly also comprises feed back baffle plate (601), and described feed back baffle plate (601) spiral-lock is at an end of described material-conveying belt (304), and is in the top of conveyer belt (603).
33. device according to claim 1 also comprises raw material frame (111), it is arranged on the discharging opening of described batching portion and describedly goes up between the extruding roller assembly and be positioned at described material-conveying belt top and press close to described material-conveying belt.
34. device according to claim 33 is characterized in that: the shaped as frame structure that described raw material frame is an opening, to install towards the material-conveying belt direction of motion by its openend, its width dimensions is smaller or equal to the material-conveying belt width, greater than the width dimensions of feed mouth.
35. device according to claim 3 is characterized in that, described feed portion also comprises: material level probe (103), and it is arranged on the edge suitable for reading of described hopper (104); Reducing motor (109) and driving gear pair (110) are installed on the described feed portion frame, and the power of described reducing motor drives described charging pump work by driving gear pair; Stirring parts driver (112), it is connected with described stirring parts (105) and provides power for described stirring parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102114379A CN101720952B (en) | 2009-11-10 | 2009-11-10 | Raw material supplying and processing device for seaweed processing machine set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102114379A CN101720952B (en) | 2009-11-10 | 2009-11-10 | Raw material supplying and processing device for seaweed processing machine set |
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| CN101720952A true CN101720952A (en) | 2010-06-09 |
| CN101720952B CN101720952B (en) | 2012-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009102114379A Expired - Fee Related CN101720952B (en) | 2009-11-10 | 2009-11-10 | Raw material supplying and processing device for seaweed processing machine set |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104256733A (en) * | 2014-09-05 | 2015-01-07 | 陕西科技大学 | Round cake type nori dehydrating, blanking and forming equipment and forming method |
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
| CN108523040A (en) * | 2018-06-19 | 2018-09-14 | 晋江鲜之惠食品有限公司 | seaweed production equipment and its working method |
| CN113697221A (en) * | 2021-08-10 | 2021-11-26 | 中国石油化工股份有限公司 | Device and method for separating sump oil from woven bag |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008187938A (en) * | 2007-02-02 | 2008-08-21 | Otsubo Tekko:Kk | Drying loosening apparatus for laver raw alga |
| CN101352250B (en) * | 2007-09-14 | 2011-09-14 | 王行安 | Device for making strip laver cake for primary laver processing machine group |
| CN201602106U (en) * | 2009-11-10 | 2010-10-13 | 王行安 | Material feed and processing device used for seaweed processing machine set |
-
2009
- 2009-11-10 CN CN2009102114379A patent/CN101720952B/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104256733A (en) * | 2014-09-05 | 2015-01-07 | 陕西科技大学 | Round cake type nori dehydrating, blanking and forming equipment and forming method |
| CN106983166A (en) * | 2017-05-26 | 2017-07-28 | 纪合溪 | A kind of marine alga cake equipment |
| CN108523040A (en) * | 2018-06-19 | 2018-09-14 | 晋江鲜之惠食品有限公司 | seaweed production equipment and its working method |
| CN113697221A (en) * | 2021-08-10 | 2021-11-26 | 中国石油化工股份有限公司 | Device and method for separating sump oil from woven bag |
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| Publication number | Publication date |
|---|---|
| CN101720952B (en) | 2012-04-25 |
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