CN101716361B - Odor-removing oxygen-enriched generator for fermentation tail gas and technical operation and application thereof - Google Patents
Odor-removing oxygen-enriched generator for fermentation tail gas and technical operation and application thereof Download PDFInfo
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- CN101716361B CN101716361B CN 200910186440 CN200910186440A CN101716361B CN 101716361 B CN101716361 B CN 101716361B CN 200910186440 CN200910186440 CN 200910186440 CN 200910186440 A CN200910186440 A CN 200910186440A CN 101716361 B CN101716361 B CN 101716361B
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Abstract
The invention relates to an odor-removing oxygen-enriched generator for a fermentation tail gas and a technical operation method thereof. In the device, quantitative ozone and quantitative aqueous solution of calcium oxide are used to remove odor, carbon dioxide, viable bacteria, harmful gases and rich oxygen in the fermentation tail gas and to circulate the fermentation tail gas for an oxygen-enriched air source with no bacteria or carbon dioxide for fermenting the same strain. The odor-removing oxygen-enriched generator for the fermentation tail gas saves energy, reduces emission, eliminates air pollution and enhances the yield. Raw materials for chemical products including calcium bicarbonate, calcium sulfate and calcium nitrate can also be obtained. The device and the technical operation method of the invention are also suitable for removing pathogenic microorganisms, carbon dioxide and odor in hotels, residences and public places.
Description
Technical field
The present invention relates to a kind of again oxygen-enriched generator and the technological operation thereof of fermentation tail gas abnormal flavour, purposes of quantitatively removing.
Background technology
Airborne abnormal flavour, not only painful, and infringement people's health.Especially at fermentation plant, the fermentation tank expellant gas, prior art can be removed the liquid of escaping that is clipped in the tail gas well, but can not remove the insufferable abnormal flavour that makes us in the tail gas, this not only damages human body, and makes the operator produce boredom, impact is produced, the antibacterial that more dangerous is in the tail gas is scattered in the workshop condition, causes the microbiological contamination accident, even phage contamination and part phage contamination accident are arranged.
Summary of the invention
Main purpose of the present invention is to overcome tail gas abnormal flavour, the carbon dioxide that fermentation tank is discharged, and kills the viable bacteria body of carrying secretly in the tail gas, and makes the tail gas oxygen enrichment become fresh air.The present invention also can make the gas that abnormal flavour is arranged and the carbon dioxide in room, hotel, toilet, other space remove, and makes its space gas become aseptic oxygen enrichment fresh air.
The present invention is achieved by the following technical solutions:
The ozone that generates in the oxygen ozonator with airborne oxygen is removed in the tail gas that fermentation tank discharges with the antibacterial of abnormal flavour and corpse fragment thereof, amines, sulphur compound; Remove with oversaturated aqua calcis and to produce the harmful nitrogen carrier of oxygen that is mixed in the ozone gas in carbon dioxide (zymocyte gives off carbon dioxide also abnormal flavour) in the tail gas and the ozonator; Unnecessary ozone decomposed is discharged oxygen, make tedious fermentation tail gas become scentless oxygen enrichment fresh air.Maybe can replace calcium hydroxide with other monovalence, bivalence, metal ion alkali and the organic base of trivalent.
In order to realize technique scheme, a kind of quantitative odor-removing oxygen-enriched generator and technological operation have been invented.
One, quantitative odor-removing oxygen-enriched generator of the present invention has following 12 parts that interconnect, and sees accompanying drawing 1 for details:
(1) ozone is quantitatively inputted meter, (2) ozone and tail gas mixing tube (Venturi tube), (3) mist air inlet pipe, (4) reative cell and ozone decomposed chamber, (5) cover cap and cover plate, (6) aseptic oxygen-enriched air adds entrance, (9) feed opening, (10) condensate return pipe, (11) filler pipe, (12) water overflow pipe except hydroecium, (7) aseptic oxygen-enriched air discharge chamber, (8) solid reactants, and totally 12 parts interconnect composition.
Two, odor-removing oxygen-enriched technological process of the present invention and operation, see accompanying drawing 1 for details:
The ozone that is produced by (101) ozonator detect through (102) in the usefulness ozone effusion meter detectable concentration qualified after, quantitatively after quantitatively, input (2) ozone and tail gas mixing tube (Venturi tube) in the meter through (1) ozone again, ozone is with after tail gas mixes, enter (4) reative cell and ozone decomposed chamber by (3) mist air inlet pipe, there is oversaturated calcium hydroxide alkali liquor this chamber, at this ozone gas with foreign flavor such as hydrogen sulfide, sulfur dioxide, the oxidations such as ammonium sulfide, the ozone killing bacteria, calcium hydroxide alkali liquid corrosion dissolution of bacteria cell or dead bacterium corpse segment are removed abnormal flavour; Simultaneously owing to oxynitride dinitrogen pentoxide, nitrogen trioxide dissolubility in this alkali liquor are the thousands of times of carbon dioxide, nitrogen oxide is divided, and the reaction of fermentation thalline exhalation abnormal flavour carbon dioxide itself generates precipitation of calcium carbonate, and is jointly removed the abnormal flavour of the carbon dioxide of thalline exhalation by ozone and calcium hydroxide alkali liquor.Ga in the reactant liquor
2+Constantly soluble in water additional by emulsifying shape calcium hydroxide in the water.(5) cover cap and cover plate cover the regional reative cell that is, this zone is outer to be the ozone decomposed chamber, the complete ozone of unreacted decomposites oxygen in water liquid, make the tail gas of removing abnormal flavour become aseptic oxygen-enriched air, and rotate into (6) aseptic oxygen-enriched air except hydroecium from tangential direction, tube wall and rotating separation effect because bump is given vent to anger, in the discharging tube of cyclone separator bottom, flow in the alkali liquor under the water droplet, gas from then on cyclone separator escape pipe lower port enters, from the unexpected swelling heat absorption condensation of escape pipe upper port, further dewater, be discharged to (7) aseptic oxygen-enriched air discharge chamber, be discharged to outdoor, in the alkali liquor of mixed gas reaction chamber, every batch fermentation is complete by (10) condensate return pipe flow for the water that discharge chamber agglutinates, and (9) feed opening blind flange is pulled down, mixed gas reaction chamber alkali liquor and solid grain piece can be removed, and remove mixed gas reaction chamber liquid and solid grain piece complete.The liquid of clearing out of is used for reclaiming lime nitrate, and the solid of clearing out of is refitted in the logical carbon dioxide solution, and calcium carbonate becomes the calcium bicarbonate dissolving, and calcium sulfate is insoluble, separates to get calcium sulfate, and calcium bicarbonate solution prepares solid carbonic acid hydrogen calcium with well-established law again.Sealing feed opening blind flange.Add entrance (i.e. reinforced hand hole) in (8) solid reactants again and add solid oxidation calcium in the water of (4) reative cell and ozone decomposed chamber.Water adds tap water in (4) reative cell and ozone decomposed chamber from (11) filler pipe, the limit adds the waterside and adds calcium oxide, after calcium oxide all becomes calcium hydroxide, adjust again and add water, be added to (12) overflow pipe outflow water retention and add water, the sealing charge door is treated down to criticize except fermentation tail gas abnormal flavour and degerming usefulness, and (4) reative cell and ozone decomposed chamber become good aseptic fluid-tight chamber at this moment.
Three, reaction principle:
(1) air reacts under electric spark:
Airborne oxygen ozonize: 3O
2→ 2O
3, O
3→ O
2+ [O]
Airborne nitrogen becomes dinitrogen pentoxide: 2N
2+ 5[O] → 2N
2O
5
(2) the ozone reaction that eliminates the unusual smell:
O
3→O
2+[O]
[O] is strong oxidizer;
[O]+bacterial cell or its corpse segment → scentless oxidation product
[O]+amines → N
2+ NO
2
[O]+H
2S→SO
3+H
2O
[O]+[NH
4]
2S→SO
3+NO
2+H
2O
[O]+2NO
2→N
2O
5
(3) react in the alkali liquor:
O
3+H
2O→H
2O
2+O
2→H
2O+O
2+[O]
H
2O
2The above-mentioned reaction that eliminates the unusual smell of [O] is arranged equally.As seen the ozone ability that eliminates the unusual smell in aqueous solution is stronger, because the H of ozone generating
2O
2Can produce more [O], the ability that eliminates the unusual smell is stronger.
CaO+H
2O→Ca(OH)
2→Ca
2++2OH
-
OH
-The materials such as+bacterial cell and fragment oxidation product → water soluble peptide, aminoacid
SO
3+H
2O→H
2SO
4
H
2SO
4+Ca
2++2OH
-→CaSO
4↓+2H
2O
N
2O
5+H
2O→2HNO
3
HNO
3+OH
-→NO
3 -+H
2O
CO
2+2OH
-→CO
2 3 -+H
2O
Ca
2++CO
3 2-→CaCO
3↓
But as seen calcium sulfate and precipitation of calcium carbonate and lime nitrate natural separation in solution.Reclaim lime nitrate in solution, calcium carbonate and calcium sulfate can place logical carbon dioxide liquid again, and it is water-soluble that calcium carbonate becomes calcium bicarbonate, and calcium sulfate is insoluble and both separate.Calcium bicarbonate liquid is again with industrial legal system solid carbonic acid hydrogen calcium commonly used.
CaCO
3+CO
2+H
2O→2Ca(HCO
3)
2
(4) unnecessary ozone decomposed discharges the oxygen reaction:
O
3→O
2+[O]
2[O]→O
2
Four, required ozone amount quantitative Analysis:
Ozone is used for fermentation tail gas and sterilizes, eliminates the unusual smell, decomposes oxygen release, learns through the present invention's research, and the ozone concentration that processing fermentation tail gas needs is 31 * 10
-6(V/V), because ozonator all is that per hour to make ozone weight be its specification, the weight concentration of converting required ozone is 0.06085g/m
3, and the dieback rate of ozone is 62.25%, in fact the effective percentage of ozone is 1-62.25%, and namely 37.75%.Empirical formula of the present invention is:
Q=C×V×60/37.75%
Q: required ozone amount per hour, g/h;
C: eliminate the unusual smell, sterilization, the required ozone concentration of oxygen enrichment 0.06085g/m in the tail gas
3
V: per minute fermentation tail gas output, m
3/ min.
Five, the calcium oxide requirement is calculated:
5.1 the removing carbon dioxide amount is calculated:
The present invention research is learnt, antibiotic fermentation, and the amount of the carbon dioxide of generation comprises in the air original 0.03% amount of carbon dioxide, is below 2% of oxygen in the air that enters fermentation tank.Under the room temperature, oxygen is air 20.93% composition, enter ferment tank after, fermentation tail gas density is 1.3kg/m
3, then whole fermentation period is removed in the fermentation tail gas amount of carbon dioxide and is calculated empirical equation and be:
W=V×1.3×20.9%×2%×η×60×h
W: the amount of carbon dioxide that whole fermentation period is removed, kg;
V: the amount of tail gas, m are discharged in fermentation
3/ min;
η: removing carbon dioxide efficient; 70%-99.9%;
H: whole fermentation period time.
5.2 required calcium oxide content calculates:
Reaction equation: CaO+H
2O → Ca
2*+ 2OH
-
CO
2+2OH
-+Ca
2+→CaCO
3↓+H
2O
That is: CaO+CO
2→ CaCO
3↓
56 44
G W
44/56=W/G
G=W×56/44
G: required calcium oxide content
W: the amount of carbon dioxide that need remove
Six, device fabrication of the present invention and installation parameter:
The self-defined model of equipment of the present invention is: WQJ-BX, WQJ gets the tail gas clean-up Chinese Pin Yin pseudonym, Type B is the supporting installation of QYF-B-X type gas-liquid separator with Physic ﹠ Chem. Engrg. Inst., Ministry of Nuclear Ind, the flow of the fermentation tail gas of X value representation per minute wherein, after fermentation liquid in QYF-B-X gas-liquid separator separates fermentation tail gas is escaped liquid, present device is installed again, carries out tail gas and eliminate the unusual smell and oxygen enrichment, become harmless fresh air and be discharged in the environment.
6.1 equipment barrel of the present invention and air inlet/outlet size: mm (design work pressure 0.09Mpa)
The present device model specification | Air inlet flange D 200 | Flow m 3/min | Garden column casing body diameter D 400 | Garden column casing height H 400 | The high H of cone sealing head 401And H 701 | The long L of cone hypotenuse 401And L 701 | The high H of equipment | The wide L of equipment | Give vent to anger and feed opening flange D 700=D 900 |
WQJ-B20 | DN100 | 20 | 1400 | 2000 | 600 | 849 | 3500 | 1900 | DN200 |
WQJ-B30 | DN150 | 30 | 1600 | 2200 | 700 | 990 | 3900 | 2100 | DN200 |
WQJ-B40 | DN150 | 40 | 1800 | 2600 | 800 | 1132 | 4500 | 2300 | DN200 |
WQJ-B50 | DN150 | 50 | 2000 | 2800 | 900 | 1273 | 4900 | 2500 | DN200 |
WQJ-B60 | DN150 | 60 | 2200 | 3000 | 1000 | 1414 | 5300 | 2700 | DN200 |
WQJ-B70 | DN150 | 70 | 2400 | 3200 | 1100 | 1556 | 5700 | 2900 | DN200 |
WQJ-B80 | DN200 | 80 | 2600 | 3400 | 1200 | 1697 | 6200 | 3200 | DN200 |
WQJ-B90 | DN200 | 90 | 2800 | 3600 | 1300 | 1839 | 6600 | 3400 | DN200 |
WQJ-B100 | DN250 | 100 | 3000 | 3800 | 1400 | 1980 | 7000 | 3600 | DN200 |
WQJ-B150 | DN300 | 150 | 4000 | 6000 | 1900 | 2687 | 10200 | 4600 | DN200 |
Annotate: air inlet, gas outlet, feed opening flange design pressure P N1.6MPa
6.2 each on present device cylindrical shell and the end socket taken over long, high size (design work pressure 0.09Mpa):
The unit type specification | Air inlet pipe is taken over L 300 | Tremie pipe is taken over H 900 | Fixed tube is taken over L 200mm | Reinforced hand hole L 800 | Escape pipe is taken over L 700mm | The condensate return pipe is taken over L 100mm | Overflow pipe is taken over L 120 Mm |
mm | mm | mm | |||||
WQJ-B20 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B30 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B40 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B50 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B60 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B70 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B80 | 200 | 200 | 300 | 150 | 200 | 200 | 200 |
WQJ-B90 | 200 | 200 | 300 | 150 | 200 | 200 | 200 |
WQJ-B100 | 200 | 200 | 350 | 150 | 200 | 200 | 200 |
WQJ-B150 | 200 | 200 | 400 | 150 | 200 | 200 | 200 |
6.3 ozone is quantitatively inputted the manufacturing of mixing portion structure and installation dimension:
Model specification | L 301 | L 210 | L 212 | L 211 | L 213 | H 302 | H 301=H 801 | D 201 | D 202 |
WQJ-B20 | 250 | 70 | 100 | 30 | 85 | 1100 | 1500 | 50 | 75 |
WQJ-B30 | 300 | 70 | 100 | 30 | 85 | 1150 | 1650 | 50 | 75 |
WQJ-B40 | 350 | 70 | 100 | 30 | 85 | 1250 | 1950 | 50 | 75 |
WQJ-B50 | 400 | 70 | 100 | 30 | 85 | 1300 | 2100 | 50 | 75 |
WQJ-B60 | 450 | 70 | 100 | 30 | 85 | 1350 | 2250 | 50 | 75 |
WQJ-B70 | 500 | 70 | 100 | 30 | 85 | 1400 | 2400 | 50 | 75 |
WQJ-B80 | 500 | 110 | 160 | 30 | 125 | 1450 | 2550 | 70 | 100 |
WQJ-B90 | 550 | 110 | 160 | 30 | 125 | 1500 | 2700 | 70 | 100 |
WQJ-B100 | 600 | 150 | 210 | 40 | 170 | 1550 | 2850 | 85 | 120 |
WQJ-B150 | 700 | 150 | 210 | 40 | 170 | 2100 | 4500 | 100 | 150 |
Annotate: 1, D
203Equal D
2, be turnover air pipe flange DN value in the table 6.1.
2, ozone gas input pipe inside diameter D
211Unified is 20mm, height of nozzle H
211Unified is 150mm.
Reative cell and reinforced, blanking system structure manufacturing and installation dimension (mm) 6.4 tail gas eliminates the unusual smell:
Unit type | D 402 | L 402 | H 4021 | H 4022 | H 604 | D 604 | H 1200 |
WQJ-B20 | 700 | 700 | 300 | 300 | 400 | 25 | 1750 |
WQJ-B30 | 800 | 800 | 300 | 300 | 400 | 25 | 1950 |
WQJ-B40 | 900 | 900 | 300 | 400 | 500 | 25 | 2250 |
WQJ-B50 | 1000 | 1000 | 300 | 400 | 500 | 25 | 2450 |
WQJ- |
1100 | 1100 | 400 | 500 | 600 | 25 | 2650 |
WQJ- |
1200 | 1200 | 400 | 500 | 600 | 25 | 2850 |
WQJ-B80 | 1300 | 1300 | 400 | 600 | 700 | 50 | 3100 |
WQJ-B90 | 1400 | 1400 | 400 | 600 | 700 | 50 | 3300 |
WQJ-B100 | 1500 | 1500 | 500 | 700 | 800 | 50 | 3500 |
WQJ-B150 | 2000 | 2000 | 500 | 700 | 800 | 50 | 5100 |
6.5 aseptic oxygen-enriched air is except water chamber structure manufacturing and installation dimension: mm
Unit type | D 600 | D 601 | D 604 | H 600 | H 602 | H 603 | L 601 | H 601 | L 602 |
WQJ-B20 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B30 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B40 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B50 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B60 | 150 | 450 | 50 | 700 | 150 | 400 | 283 | 200 | 100 |
WQJ-B70 | 150 | 450 | 50 | 700 | 150 | 400 | 283 | 200 | 100 |
WQJ-B80 | 200 | 600 | 50 | 800 | 150 | 400 | 389 | 275 | 150 |
WQJ=B90 | 200 | 600 | 50 | 800 | 150 | 400 | 389 | 275 | 150 |
WQJ-B100 | 250 | 750 | 50 | 900 | 150 | 500 | 495 | 350 | 150 |
WQJ-B150 | 300 | 900 | 50 | 1200 | 150 | 700 | 601 | 425 | 200 |
6.6 aseptic oxygen-enriched air discharge chamber, filler pipe, condensate return pipe, overflow pipe structure manufacturing and installation dimension: mm
Unit type | H 10 | H 1200 | H 12 | L 100 | L 1200 | D 100 | D 1100 | D 1200 |
WQJ-B20 | 1000 | 1750 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B30 | 1000 | 1950 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B40 | 1000 | 2250 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B50 | 1000 | 2450 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B60 | 1000 | 2650 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B70 | 1000 | 2850 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B80 | 1000 | 3100 | 200 | 200 | 200 | 50 | 50 | 50 |
WQJ-B90 | 1000 | 3300 | 200 | 200 | 200 | 50 | 50 | 50 |
WQJ-B100 | 1000 | 3500 | 200 | 200 | 200 | 50 | 50 | 50 |
WQJ-B150 | 1000 | 5100 | 200 | 200 | 200 | 50 | 50 | 50 |
6.7 angle, cylindrical shell thickness, garden cone head thickness, pipe thickness parameter in the equipment:
Unit type | α | β | γ | Cylindrical shell thickness mm | Circular cone head thickness mm | D is greater than 50 thickness of pipe mm | D is less than 50 tube thickness | Solid reactants adds hand hole thickness |
mm | mm | |||||||
WQJ-B20 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B30 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B40 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B50 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B60 | 45° | 45° | 45° | 6.0 | 6.0 | 3.5 | 2.5 | 3.5 |
WQJ-B70 | 45° | 45° | 45° | 6.0 | 6.0 | 3.5 | 2.5 | 3.5 |
WQJ-B80 | 45° | 45° | 45° | 8.0 | 8.0 | 3.5 | 2.5 | 3.5 |
WQJ-B90 | 45° | 45° | 45° | 8.0 | 8.0 | 3.5 | 2.5 | 3.5 |
WQJ-B100 | 45° | 45° | 45° | 10.0 | 10.0 | 3.5 | 2.5 | 3.5 |
WQJ-B150 | 45° | 45° | 45° | 10.0 | 10.0 | 3.5 | 2.5 | 3.5 |
Annotate: cylindrical shell and garden platform housing wall thickness have been considered alkali liquor and sour gas corrosion nargin.
Equipment barrel, end socket, cyclone separator, pipe fitting, reinforced hand hole, whole material all are to adopt 304 rustless steels.Manufacture and design by operating pressure 0.09MPa standard ground well-established law.
Import and export flange, comprise reinforced hand hole, adopt JB/T81-94 convex panel type steel pipe flanges.
All welding all are inferior arc-welding automatic welding plasma polishings.
Device outer surface fineness is 8 grades.
The specific embodiment:
After the fermentation liquid that fermentation tail gas is carried secretly in QYF-B-20 gas-liquid separator separates tail gas, enter the present device property advanced and remove abnormal flavour and thalline in the fermentation tail gas.Its gas flow of QYF-B-20 is 20m as can be known
3/ min.
1, this device fabrication and installation dimension are determined:
1.1 know according to table 6.1:
The present device model specification | Air inlet flange D 200 | Flow m 3/min | Garden column casing body diameter D 400 | Garden column casing height H 400 | The high H of cone sealing head 401And H 701 | The long L of cone hypotenuse 401And L 701 | The high H of equipment | The wide L of equipment | Give vent to anger and feed opening flange D 700=D 900 |
WQJ-B20 | DN100 | 20 | 1400 | 2000 | 600 | 849 | 3500 | 1900 | DN200 |
Lectotype selection is WQJ-B20, equipment air inlet duct internal diameter and Guan Falan DN100, and PN1.6, the high H of equipment is 3500mm, equipment L is wide to be 1900mm, garden column casing height H
400Be 2000m, not the high H of flanging garden cone end socket
401And H
701Be 600mm, the long L of cone hypotenuse
401And L
701Be 849mm, equipment gas outlet, feed opening internal diameter of the pipeline and pipe flange DN200, PN1.6;
1.2 know according to table 6.2:
The unit type specification | Air inlet pipe is taken over L 300 mm | Tremie pipe is taken over H 900 mm | Fixed tube is taken over L 200mm | The reinforced high L of hand hole 800mm | Escape pipe is taken over L 700mm | The condensate return pipe is taken over L 100mm | Overflow pipe is taken over L 120Mm |
WQJ-B20 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
In ozone and fermentation mixing tube and mist air feeder structure: the gas fixed tube L of ozone and fermentation tail gas
200Length is the Venturi tube of 200mm, and the mixed gas air inlet pipe is taken over L
300Length is 150mm, and aseptic oxygen-enriched air escape pipe is taken over L
700Length is 150mm, and reactant liquor and solid tremie pipe are taken over H
900Length is 150mm, calcium oxide and the sodium hydroxide hand hole flange seal identity distance cylinder body outer wall distance L of feeding in raw material
800Be 150mm, condensed water and water overflow pipe are taken over vertical centre line-spacing cylinder body outer wall height L
100, L
120All be 200mm.
1.3 know according to table 6.3:
Model specification | L 301 | L 210 | L 212 | L 211 | L 213 | H 302 | H 301=H 801 | D 201 | D 202 |
WQJ-B20 | 250 | 70 | 100 | 30 | 85 | 1100 | 1500 | 50 | 75 |
In mist air inlet pipe and reative cell and ozone decomposed cell structure: 90 ° of mixed gas air inlet pipe curve rear vertical tube centrage to the cylinder inboard wall distance L
301Equal 250mm, the length L of the tail gas air inlet reducing pipe 210 of fixed tube (Venturi tube)
210Equal 70mm, the give vent to anger length L of increaser 212 of mixed gas
212Equal 100mm, reducing pipe 210 and increaser 212 two tube pitch are from L
211Be 30mm, ozone gas air inlet pipe 213 tube hub lines and fixed tube advance tail gas mouth end flanges lateral surface distance L
213Be 85mm, the horizontal center line of mist air inlet pipe 300 and garden column casing body bottom surface distance H
301Be 1500mm, reinforced hand hole 8 horizontal center lines and garden post bottom surface distance H
801Be 1500mm, mist air inlet pipe wedge angle β, its angular vertex and mist air inlet pipe 213 pipe horizontal center line distance H
302Be 1100, the tail gas air inlet reducing pipe 210 little nose end diameter D of fixed tube
201Be 50mm, the mist increaser 212 little nose end diameter D that give vent to anger
202Be 75mm.Ozone gas air inlet pipe inside diameter D
211Unified is 20mm, connecting pipe length L
211Unified is 150mm.
1.4 know according to table 6.4:
Unit type | D 402 | L 402 | H 4021 | H 4022 | H 604 | D 604 | H 1200 |
WQJ-B20 | 700 | 700 | 300 | 300 | 400 | 25 | 1750 |
Add in the entrance structure in reative cell and ozone decomposed chamber and solid reactants: feed opening is taken over 9 diameter D
900Be by 200mm (table 6.1), the semicircle steel plate that reative cell cover cap 400 matches for diameter and cylinder internal diameter also is vertically welded on the cylindrical shell its radius D with horizontal direction
402Be 700mm, reative cell cover plate 401 is the rectangle steel plate, long limit and cover plate 400 vertical weldings, and two minor faces hang down and barrel soldering with vertical direction, its long length of side L
402Matching with cylinder internal diameter is 700, its minor face size H
4022Be 300mm, cover plate is equipment level distance between center line H therewith
4021Be 300mm, reaction water liquid horizontal plane flushes with garden column casing body horizontal center line, and aseptic oxygen-enriched air is except the high H of water liquid effuser of hydroecium
604Be 400mm, its inside diameter D
604Be 25mm, water overflow pipe horizontal center line and column casing body bottom surface, garden distance H
1200Be 1750mm.
1.5 know according to table 6.5:
Unit type | D 600 | D 601 | D 604 | H 600 | H 602 | H 603 | L 601 | H 601 | L 602 |
WQJ-B20 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
Remove in the water chamber structure at aseptic oxygen-enriched air: the inside diameter D of the escape pipe 600 of cyclone separator 6
600Be 150mm, its high H
600Be 500mm, cyclone separator 6 garden column casing body diameter D
601Be 450mm, garden column casing height H
603Be 300mm, cyclone separator air inlet width L
602Be 100, accompanying drawing 1 is cyclone separator air inlet height and cyclone separator garden column casing height H as can be known
603Be all 300mm, the inside diameter D of cyclone separator drain pipe 604
604Be 50mm, the high H of the lower bottom (head) of cyclone separator 6 (garden platform)
601Be 200mm, the long L of lower bottom (head) (garden platform) hypotenuse
601Be 283mm, cyclone separator 6 escape pipe bottom surfaces are apart from cyclone separator garden column casing body bottom surface distance H
602Be 100mm, cyclone separator escape pipe upper bottom surface is apart from cyclone separator garden column casing body upper bottom surface distance H
602Be 100mm.
1.6 know according to table 6.6:
Unit type | H 10 | H 1200 | H 12 | L 100 | L 1200 | D 100 | D 1100 | D 1200 |
WQJ-B20 | 1000 | 1750 | 200 | 200 | 200 | 25 | 50 | 25 |
In aseptic oxygen-enriched air discharge chamber, filler pipe, condensate return pipe, overflow pipe structure: become garden platform end socket after flanging cone end socket does not connect escape pipe, garden platform end socket height H
701Be by 600mm (table 6.1) the long L of hypotenuse
701Be by 849mm (table 6.1) condensate return pipe 10 horizontal center lines and garden column casing body horizontal center line distance H
10Be 1000mm, and its vertical center line and cylinder body outer wall distance L
100Be 200mm, its diameter D
100Be 25mm, filler pipe 11 inside diameter D
1100Be 50mm, the diameter D of overflow pipe 12
1200Be 25mm, the vertical center line of overflow pipe and cylinder body outer wall distance L
1200Be 200mm, overflow pipe horizontal center line and its outlet distance H
12Be 200mm, the H of overflow pipe 12
1200Value illustrates in table 6.4.
1.7 in table 6.7, know:
Unit type | α | β | γ | Cylindrical shell thickness mm | Circular cone head thickness mm | D is greater than 50 thickness of pipe mm | D is less than 50 tube thickness mm | Solid reactants adds hand hole thickness mm |
WQJ-B20 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
1.8 equipment barrel, end socket, cyclone separator, pipe fitting, reinforced hand hole, whole material all are to adopt 304 rustless steels.Manufacture and design by operating pressure 0.09MPa standard ground well-established law.
1.9 import and export flange, comprise reinforced hand hole, adopt JB/T81-94 convex panel type steel pipe flanges.
1.10 all welding all are inferior arc-welding automatic welding plasma polishings.
1.11 device outer surface fineness is 8 grades.
2, determine required ozone input quantity:
Empirical formula of the present invention is:
Q=C×V×60/37.75%
Q: required ozone amount per hour, g/h;
C: required ozone concentration in the tail gas, 0.06085g/m
3
V: per minute fermentation tail gas output, m
3/ min.
Calculate:
Q=0.06085×V×60/37.75%
=0.06085×20×60÷37.5%
=194 (g/h) get 200g/h
Need the per hour ozonator of ozone 200g specification processed of configuration.
3, determine required calcium oxide or sodium hydroxide weight:
Amount of carbon dioxide is in the fermentation tail gas 3.1 remove:
W=V×1.3×20.9%×2%×η×60×h
W: the amount of carbon dioxide that whole fermentation period is removed, kg;
V: the amount of tail gas, 20m are discharged in fermentation
3/ min;
η: removing carbon dioxide efficient; Get 99.9%;
H: the whole fermentation period time, got 50 hours.
W=20×1.3×20.9%×2%×99.9%×60×50
=326(kg)
3.2 required calcium oxide content calculates:
Reaction equation: CaO+H
2O → Ca
2*+ 2OH
-
CO
2+2OH
-+Ca
2+→CaCO
3↓+H
2O
That is: CaO+CO
2→ CaCO
3↓
56 44
G W
44/56=W/G
G=W×56/44
=326×56÷44
=415(kg)
Required calcium oxide content is 415kg.
4, technique and operation:
The ozone detectable concentration in detecting with the ozone effusion meter through (102) that is produced by (101) ozonator is qualified, be 200g/h, quantitatively inputted (2) ozone and tail gas mixing tube (Venturi tube) by (detect and quantitative delivery of ozone device can be ordered goods to the ozonator supply of material producer that technical strength is arranged) after quantitatively in the meter through (1) ozone again, after mixing with tail gas, ozone enters (4) reative cell and ozone decomposed chamber by (3) mist air inlet pipe, there is oversaturated calcium hydroxide emulsion this chamber, the theoretical addition of calcium oxide is 415kg, at this ozone gas with foreign flavor such as hydrogen sulfide, sulfur dioxide, the oxidations such as ammonium sulfide, the ozone killing bacteria, calcium hydroxide alkali liquid corrosion dissolution of bacteria cell or dead bacterium corpse segment are removed abnormal flavour; Owing to oxynitride dinitrogen pentoxide, nitrogen trioxide dissolubility in this alkali liquor are the thousands of times of carbon dioxide, nitrogen oxide generates the lime nitrate calcium nitrite and is divided simultaneously; And the reaction of fermentation thalline exhalation abnormal flavour carbon dioxide itself generates precipitation of calcium carbonate, and is jointly removed the abnormal flavour of the carbon dioxide of thalline exhalation by ozone and calcium hydroxide alkali liquor; Sulfur trioxide generates calcium sulfate precipitation; Ga in the reactant liquor
2+, produced by calcium oxide and water reaction.Cover cap and cover plate cover the zone and are reative cell, this zone is outer to be the ozone decomposed chamber, the complete ozone of unreacted decomposites oxygen in water liquid, make the tail gas of removing abnormal flavour become aseptic oxygen-enriched air, and rotate into (6) aseptic oxygen-enriched air except hydroecium from tangential direction, tube wall and rotating separation effect because bump is given vent to anger flow in the alkali liquor in the discharging tube of cyclone separator bottom under the water droplet; Aseptic, odorlessness, oxygen rich gas from then on cyclone separator escape pipe lower port enter, and from the unexpected swelling heat absorption condensation of escape pipe upper port, further dewater, and are discharged to (7) aseptic oxygen-enriched air discharge chamber, are discharged to outdoor; The water that discharge chamber agglutinates by (10) condensate return pipe flow in the alkali liquor of mixed gas reaction chamber.Every batch fermentation is complete, and (9) feed opening blind flange is pulled down, and mixed gas reaction chamber alkali liquor and solid grain piece can be removed, and mixed gas reaction chamber liquid and solid grain piece are removed complete.The liquid of clearing out of is used for reclaiming lime nitrate, and the solid of clearing out of is refitted in the logical carbon dioxide solution, and calcium carbonate becomes the calcium bicarbonate dissolving, and calcium sulfate is insoluble, separates to get calcium sulfate, and calcium bicarbonate solution prepares solid carbonic acid hydrogen calcium with well-established law again.Sealing feed opening blind flange.Add solid oxidation calcium that particle diameter that entrance adds requirement is no more than 70mm in reative cell (4) in (8) solid reactants again, the addition of solid reactants calcium oxide will surpass more than 5% of theoretical amount.Add tap water to the mixed gas reaction chamber from (11) filler pipe, the limit adds calcium oxide limit Jia Shui again, treats that the reaction of calcium oxide and water is complete, adjusts to add water, is added to (12) overflow pipe outflow water retention and adds water.The sealing charge door treats that lower batch fermentation is except tail gas abnormal flavour usefulness.
5, actual effect:
Situation | N 2O 5 | SO 3And H 2S | CO 2 | O 3 | O 2 | Gas with foreign flavor | Abnormal flavour antibacterial and corpse segment |
Do not process fermentation tail gas | 0.01% | 0.01% | >2.0% | - | <19% | >1.7% | Greater than 10 8FCU/m 3 |
The fermentation tail gas that the present invention processes | Ex-all | Ex-all | <0.04% | Less than 2/1000000ths | >22% | Less than 1,000,000/ | Viable bacteria is less than 2.9FCU/m 3(on average) |
Annotate: percent is percentage by volume in this table.
After the fermentation liquid that fermentation tail gas is carried secretly in QY-B-70 gas-liquid separator separates tail gas, enter the present device property advanced and remove abnormal flavour and thalline in the fermentation tail gas.Its gas flow of QYF-B-70 is 70m as can be known
3/ min.
1, this device fabrication and installation dimension are determined:
1.1 know according to table 6.1:
The present device model specification | Air inlet flange D 200 | Flow m 3/min | Garden column casing body diameter D 400 | Garden column casing height H 400 | The high H of cone sealing head 401And H 701 | The long L of cone hypotenuse 401And L 701 | The high H of equipment | The wide L of equipment | Give vent to anger and feed opening flange D 700=D 900 |
WQJ-B20 | DN100 | 20 | 1400 | 2000 | 600 | 849 | 3500 | 1900 | DN200 |
WQJ-B30 | DN150 | 30 | 1600 | 2200 | 700 | 990 | 3900 | 2100 | DN200 |
WQJ-B40 | DN150 | 40 | 1800 | 2600 | 800 | 1132 | 4500 | 2300 | DN200 |
WQJ-B50 | DN150 | 50 | 2000 | 2800 | 900 | 1273 | 4900 | 2500 | DN200 |
WQJ-B60 | DN150 | 60 | 2200 | 3000 | 1000 | 1414 | 5300 | 2700 | DN200 |
WQJ-B70 | DN150 | 70 | 2400 | 3200 | 1100 | 1556 | 5700 | 2900 | DN200 |
Lectotype selection is WQJ-B70, equipment air inlet duct internal diameter and Guan Falan DN150, and PN1.6, the high H of equipment is 5700mm, the wide L of equipment is 2900mm, garden column casing height H
400Be 3200m, not the high H of flanging garden cone end socket
401And H
701Be 1100mm, the long L of cone hypotenuse
401And L
701Be 1556mm, equipment gas outlet, feed opening internal diameter of the pipeline and pipe flange DN200, PN1.6;
1.2 know according to table 6.2:
The unit type specification | Air inlet pipe is taken over L 300 mm | Tremie pipe is taken over H 900 mm | Fixed tube is taken over L 200mm | Reinforced hand hole L 800 mm | Escape pipe is taken over L 700mm | The condensate return pipe is taken over L 100mm | Overflow pipe is taken over L 120 Mm |
WQJ-B20 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B30 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B40 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B50 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B60 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
WQJ-B70 | 150 | 150 | 200 | 150 | 150 | 200 | 200 |
In ozone and fermentation mixing tube and mist air feeder structure: the gas fixed tube L of ozone and fermentation tail gas
200Length is the Venturi tube of 200mm, and the mixed gas air inlet pipe is taken over L
300Length is 150mm, and aseptic oxygen-enriched air escape pipe is taken over L
700Length is 150mm, and reactant liquor and solid tremie pipe are taken over H
900Length is 150mm, calcium oxide and the sodium hydroxide hand hole flange seal identity distance cylinder body outer wall distance L of feeding in raw material
800Be 150mm, condensed water and water overflow pipe are taken over vertical centre line-spacing cylinder body outer wall height L
100, L
120All be 200mm.
1.3 know according to table 6.3:
Model specification | L 301 | L 210 | L 212 | L 211 | L 213 | H 302 | H 301=H 801 | D 201 | D 202 |
WQJ-B20 | 250 | 70 | 100 | 30 | 85 | 1100 | 1500 | 50 | 75 |
WQJ-B30 | 300 | 70 | 100 | 30 | 85 | 1150 | 1650 | 50 | 75 |
WQJ-B40 | 350 | 70 | 100 | 30 | 85 | 1250 | 1950 | 50 | 75 |
WQJ-B50 | 400 | 70 | 100 | 30 | 85 | 1300 | 2100 | 50 | 75 |
WQJ-B60 | 450 | 70 | 100 | 30 | 85 | 1350 | 2250 | 50 | 75 |
WQJ-B70 | 500 | 70 | 100 | 30 | 85 | 1400 | 2400 | 50 | 75 |
In mist air inlet pipe and reative cell and ozone decomposed cell structure: 90 ° of mixed gas air inlet pipe curve rear vertical tube centrage to the cylinder inboard wall distance L
301Equal 500mm, the length L of the tail gas air inlet reducing pipe 210 of fixed tube (Venturi tube)
210Equal 70mm, the give vent to anger length L of increaser 212 of mixed gas
212Equal 100mm, reducing pipe 210 and increaser 212 two tube pitch are from L
211Be 30mm, ozone gas air inlet pipe 213 tube hub lines and fixed tube advance tail gas mouth end flanges lateral surface distance L
213Be 85mm, the horizontal center line of mist air inlet pipe 300 and garden column casing body bottom surface distance H
301Be 2400mm, reinforced hand hole 8 horizontal center lines and garden post bottom surface distance H
801Be 2400mm, mist air inlet pipe wedge angle β, its angular vertex and mist air inlet pipe 213 pipe horizontal center line distance H
302Be 1400, the tail gas air inlet reducing pipe 210 little nose end diameter D of fixed tube
201Be 50mm, the mist increaser 212 little nose end diameter D that give vent to anger
202Be 75mm.Ozone gas air inlet pipe inside diameter D
211Unified is 20mm, connecting pipe length L
211Unified is 150mm.
1.4 know according to table 6.4:
Unit type | D 402 | L 402 | H 4021 | H 4022 | H 604 | D 604 | H 1200 |
WQJ-B20 | 700 | 700 | 300 | 300 | 400 | 25 | 1750 |
WQJ-B30 | 800 | 800 | 300 | 300 | 400 | 25 | 1950 |
WQJ-B40 | 900 | 900 | 300 | 400 | 500 | 25 | 2250 |
WQJ-B50 | 1000 | 1000 | 300 | 400 | 500 | 25 | 2450 |
WQJ- |
1100 | 1100 | 400 | 500 | 600 | 25 | 2650 |
WQJ- |
1200 | 1200 | 400 | 500 | 600 | 25 | 2850 |
Add in the entrance structure in reative cell and ozone decomposed chamber and solid reactants: feed opening is taken over 9 diameter D
900Be by 200mm (table 6.1), the semicircle steel plate that reative cell cover cap 400 matches for diameter and cylinder internal diameter also is vertically welded on the cylindrical shell its radius D with horizontal direction
402Be 1200mm, reative cell cover plate 401 is the rectangle steel plate, long limit and cover plate 400 vertical weldings, and two minor faces hang down and barrel soldering with vertical direction, its long length of side L
402Matching with cylinder internal diameter is 1200, its minor face size H
4022Be 300mm, cover plate is equipment level distance between center line H therewith
4021Be 300mm, reaction water liquid horizontal plane flushes with garden column casing body horizontal center line, and aseptic oxygen-enriched air is except the high H of water liquid effuser of hydroecium
604Be 400mm, its inside diameter D
604Be 25mm, water overflow pipe horizontal center line and column casing body bottom surface, garden distance H
1200Be 1750mm.
1.5 know according to table 6.5:
Unit type | D 600 | D 601 | D 604 | H 600 | H 602 | H 603 | L 601 | H 601 | L 602 |
WQJ-B20 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B30 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B40 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B50 | 150 | 450 | 50 | 500 | 100 | 300 | 283 | 200 | 100 |
WQJ-B60 | 150 | 450 | 50 | 700 | 150 | 400 | 283 | 200 | 100 |
WQJ-B70 | 150 | 450 | 50 | 700 | 150 | 400 | 283 | 200 | 100 |
Remove in the water chamber structure at aseptic oxygen-enriched air: the inside diameter D of the escape pipe 600 of cyclone separator 6
600Be 150mm, its high H
600Be 700mm, cyclone separator 6 garden column casing body diameter D
601Be 450mm, garden column casing height H
603Be 400mm, cyclone separator air inlet width L
602Be 100, accompanying drawing 1 is cyclone separator air inlet height and cyclone separator garden column casing height H as can be known
603Be all 300mm, the inside diameter D of cyclone separator drain pipe 604
604Be 50mm, the high H of the lower bottom (head) of cyclone separator 6 (garden platform)
601Be 200mm, the long L of lower bottom (head) (garden platform) hypotenuse
601Be 283mm, cyclone separator 6 escape pipe bottom surfaces are apart from cyclone separator garden column casing body bottom surface distance H
602Be 150mm, cyclone separator escape pipe upper bottom surface is apart from cyclone separator garden column casing body upper bottom surface distance H
602Be 150mm.
1.6 know according to table 6.6:
Unit type | H 10 | H 1200 | H 12 | L 100 | L 1200 | D 100 | D 1100 | D 1200 |
WQJ-B20 | 1000 | 1750 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B30 | 1000 | 1950 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B40 | 1000 | 2250 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B50 | 1000 | 2450 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B60 | 1000 | 2650 | 200 | 200 | 200 | 25 | 50 | 25 |
WQJ-B70 | 1000 | 2850 | 200 | 200 | 200 | 25 | 50 | 25 |
In aseptic oxygen-enriched air discharge chamber, filler pipe, condensate return pipe, overflow pipe structure: become garden platform end socket after flanging cone end socket does not connect escape pipe, garden platform end socket height H
701Be by 1100mm (table 6.1) the long L of hypotenuse
701Be by 1556mm (table 6.1) condensate return pipe 10 horizontal center lines and garden column casing body horizontal center line distance H
10Be 1000mm, and its vertical center line and cylinder body outer wall distance L
100Be 200mm, its diameter D
100Be 25mm, filler pipe 11 inside diameter D
1100Be 50mm, the diameter D of overflow pipe 12
1200Be 25mm, the vertical center line of overflow pipe and cylinder body outer wall distance L
1200Be 200mm, overflow pipe horizontal center line and its outlet distance H
12Be 200mm, the H of overflow pipe 12
1200Value illustrates in table 6.4.
1.7 in table 6.7, know:
Unit type | α | β | γ | Cylindrical shell thickness mm | Circular cone head thickness mm | D is greater than 50 thickness of pipe mm | D is less than 50 tube thickness mm | Solid reactants adds hand hole thickness mm |
WQJ-B20 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B30 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B40 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B50 | 45° | 45° | 45° | 5.0 | 5.0 | 3.5 | 2.5 | 3.5 |
WQJ-B60 | 45° | 45° | 45° | 6.0 | 6.0 | 3.5 | 2.5 | 3.5 |
WQJ-B70 | 45° | 45° | 45° | 6.0 | 6.0 | 3.5 | 2.5 | 3.5 |
1.8 equipment barrel, end socket, cyclone separator, pipe fitting, reinforced hand hole, whole material all are to adopt 304 rustless steels.Manufacture and design by operating pressure 0.09MPa standard ground well-established law.
1.9 import and export flange, comprise reinforced hand hole, adopt JB/T81-94 convex panel type steel pipe flanges.
1.10 all welding all are inferior arc-welding automatic welding plasma polishings.
1.11 device outer surface fineness is 8 grades.
2, determine required ozone input quantity:
Empirical formula of the present invention is:
Q=C×V×60/37.75%
Q: required ozone amount per hour, g/h;
C: required ozone concentration in the tail gas, 0.06085g/m
3
V: per minute fermentation tail gas output, m
3/ min.
Calculate:
Q=0.06085×V×60/37.75%
=0.06085×70×60÷37.5%
=681 (g/h) get 700 (g/h)
Need the per hour ozonator of ozone 700g specification processed of configuration.
3, determine required calcium oxide or sodium hydroxide weight:
Amount of carbon dioxide is in the fermentation tail gas 3.1 remove:
W=V×1.3×20.9%×2%×η×60×h
W: the amount of carbon dioxide that whole fermentation period is removed, kg;
V: the amount of tail gas, 20m are discharged in fermentation
3/ min;
η: removing carbon dioxide efficient; Get 99.9%;
H: the whole fermentation period time, got 50 hours.
W=70×1.3×20.9%×2%×99.9%×60×50
=1140(kg)
3.2 required calcium oxide content calculates:
Reaction equation: CaO+H
2O → Ca
2*+ 2OH
-
CO
2+2OH
-+Ca
2+→CaCO
3↓+H
2O
That is: CaO+CO
2→ CaCO
3↓
56 44
G W
44/56=W/G
G=W×56/44
=1140×56÷44
=1451(kg)
Required calcium oxide content is 1451kg.
4, technique and operation:
The ozone detectable concentration in detecting with the ozone effusion meter through (102) that is produced by (101) ozonator is qualified, be 700g/h, quantitatively inputted (2) ozone and tail gas mixing tube (Venturi tube) by (detect and quantitative delivery of ozone device can be ordered goods to the ozonator supply of material producer that technical strength is arranged) after quantitatively in the meter through (1) ozone again, after mixing with tail gas, ozone enters (4) reative cell and ozone decomposed chamber by (3) mist air inlet pipe, there is oversaturated calcium hydroxide emulsion this chamber, the theoretical addition of calcium oxide is 1451kg, at this ozone gas with foreign flavor such as hydrogen sulfide, sulfur dioxide, the oxidations such as ammonium sulfide, the ozone killing bacteria, calcium hydroxide alkali liquid corrosion dissolution of bacteria cell or dead bacterium corpse segment are removed abnormal flavour; Owing to oxynitride dinitrogen pentoxide, nitrogen trioxide dissolubility in this alkali liquor are the thousands of times of carbon dioxide, nitrogen oxide generates the lime nitrate calcium nitrite and is divided simultaneously; And the reaction of fermentation thalline exhalation abnormal flavour carbon dioxide itself generates precipitation of calcium carbonate, and is jointly removed the abnormal flavour of the carbon dioxide of thalline exhalation by ozone and calcium hydroxide alkali liquor; Sulfur trioxide generates calcium sulfate precipitation; Ga in the reactant liquor
2+, produced by calcium oxide and water reaction.Cover cap and cover plate cover the zone and are reative cell, this zone is outer to be the ozone decomposed chamber, the complete ozone of unreacted decomposites oxygen in water liquid, make the tail gas of removing abnormal flavour become aseptic oxygen-enriched air, and rotate into (6) aseptic oxygen-enriched air except hydroecium from tangential direction, tube wall and rotating separation effect because bump is given vent to anger flow in the alkali liquor in the discharging tube of cyclone separator bottom under the water droplet; Aseptic, odorlessness, oxygen rich gas from then on cyclone separator escape pipe lower port enter, and from the unexpected swelling heat absorption condensation of escape pipe upper port, further dewater, and are discharged to (7) aseptic oxygen-enriched air discharge chamber, are discharged to outdoor; The water that discharge chamber agglutinates by (10) condensate return pipe flow in the alkali liquor of mixed gas reaction chamber.Every batch fermentation is complete, and (9) feed opening blind flange is pulled down, and mixed gas reaction chamber alkali liquor and solid grain piece can be removed, and mixed gas reaction chamber liquid and solid grain piece are removed complete.The liquid of clearing out of is used for reclaiming lime nitrate, and the solid of clearing out of is refitted in the logical carbon dioxide solution, and calcium carbonate becomes the calcium bicarbonate dissolving, and calcium sulfate is insoluble, separates to get calcium sulfate, and calcium bicarbonate solution prepares solid carbonic acid hydrogen calcium with well-established law again.Sealing feed opening blind flange.Add solid oxidation calcium that particle diameter that entrance adds requirement is no more than 70mm in reative cell (4) in (8) solid reactants again, the addition of solid reactants calcium oxide will surpass more than 5% of theoretical amount.Add tap water to the mixed gas reaction chamber from (11) filler pipe, the limit adds calcium oxide limit Jia Shui again, treats that the reaction of calcium oxide and water is complete, adjusts to add water, is added to (12) overflow pipe outflow water retention and adds water.The sealing charge door treats that lower batch fermentation is except tail gas abnormal flavour usefulness.
5, actual effect:
Situation | N 2O 5 | SO 3And H 2S | CO 2 | O 3 | O 2 | Gas with foreign flavor | Abnormal flavour antibacterial and corpse segment |
Do not process fermentation tail gas | 0.01% | 0.01% | >2.0% | - | <19% | >1.5% | Greater than 10 8FCU/m 3 |
The fermentation tail gas that the present invention processes | Ex-all | Ex-all | <0.04% | Less than 3/1000000ths | >22% | Less than 1,000,000/ | Viable bacteria is less than 2.9FCU/m 3(on average) |
Annotate: percent is percentage by volume in this table.
Embodiment 3
After the fermentation liquid that fermentation tail gas is carried secretly in QY-B-150 gas-liquid separator separates tail gas, enter the present device property advanced and remove abnormal flavour and thalline in the fermentation tail gas.Its gas flow of QYF-B-150 is 150m as can be known
3/ min.
1, this device fabrication and installation dimension are determined:
1.1 know according to table 6.1:
The present device model specification | Air inlet flange D 200 | Flow m 3/min | Garden column casing body diameter D 400 | Garden column casing height H 400 | The high H of cone sealing head 401And H 701 | The long L of cone hypotenuse 401And L 701 | The high H of equipment | The wide L of equipment | Give vent to anger and feed opening flange D 700=D 900 |
WQJ-B150 | DN300 | 150 | 4000 | 6000 | 1900 | 2687 | 10200 | 4600 | DN200 |
Lectotype selection is WQJ-B150, equipment air inlet duct internal diameter and Guan Falan DN200, and PN1.6, the high H of equipment is 10200mm, the wide L of equipment is 4600mm, garden column casing height H
400Be 6000m, not the high H of flanging garden cone end socket
401And H
701Be 1900mm, the long L of cone hypotenuse
401And L
701Be 2687mm, equipment gas outlet, feed opening internal diameter of the pipeline and pipe flange DN200, PN1.6;
1.2 know according to table 6.2:
The unit type specification | Air inlet pipe is taken over L 300 mm | Tremie pipe is taken over H 900 mm | Fixed tube is taken over L 200mm | Reinforced hand hole L 800 mm | Escape pipe is taken over L 700mm | The condensate return pipe is taken over L 100mm | Overflow pipe is taken over L 120Mm |
WQJ-B150 | 200 | 200 | 400 | 150 | 200 | 200 | 200 |
In ozone and fermentation mixing tube and mist air feeder structure: the gas fixed tube L of ozone and fermentation tail gas
200Length is the Venturi tube of 400mm, and the mixed gas air inlet pipe is taken over L
300Length is 200mm, and aseptic oxygen-enriched air escape pipe is taken over L
700Length is 200mm, and reactant liquor and solid tremie pipe are taken over H
900Length is 200mm, calcium oxide and the sodium hydroxide hand hole flange seal identity distance cylinder body outer wall distance L of feeding in raw material
800Be 150mm, condensed water and water overflow pipe are taken over vertical centre line-spacing cylinder body outer wall height L
100, L
120All be 200mm.
1.3 know according to table 6.3:
Model specification | L 301 | L 210 | L 212 | L 211 | L 213 | H 302 | H 301=H 801 | D 201 | D 202 |
WQJ-B150 | 700 | 150 | 210 | 40 | 170 | 2100 | 4500 | 100 | 150 |
In mist air inlet pipe and reative cell and ozone decomposed cell structure: 90 ° of mixed gas air inlet pipe curve rear vertical tube centrage to the cylinder inboard wall distance L
301Equal 700mm, the length L of the tail gas air inlet reducing pipe 210 of fixed tube (Venturi tube)
210Equal 150mm, the give vent to anger length L of increaser 212 of mixed gas
212Equal 210mm, reducing pipe 210 and increaser 212 two tube pitch are from L
212Be 40mm, ozone gas air inlet pipe 213 tube hub lines and fixed tube advance tail gas mouth end flanges lateral surface distance L
213Be 170mm, the horizontal center line of mist air inlet pipe 300 and garden column casing body bottom surface distance H
301Be 4500mm, reinforced hand hole 8 horizontal center lines and garden post bottom surface distance H
801Be 4500mm, mist air inlet pipe wedge angle β, its angular vertex and mist air inlet pipe 213 pipe horizontal center line distance H
302Be 2100, the tail gas air inlet reducing pipe 210 little nose end diameter D of fixed tube
201Be 100mm, the mist increaser 212 little nose end diameter D that give vent to anger
202Be 15mm.Ozone gas air inlet pipe inside diameter D
211Unified is 20mm, connecting pipe length L
211Unified is 150mm.
1.4 know according to table 6.4:
Unit type | D 402 | L 402 | H 4021 | H 4022 | H 604 | D 604 | H 1200 |
WQJ-B150 | 2000 | 2000 | 500 | 700 | 800 | 50 | 5100 |
Add in the entrance structure in reative cell and ozone decomposed chamber and solid reactants: feed opening is taken over 9 diameter D
900Be by 200mm (table 6.1), the semicircle steel plate that reative cell cover cap 400 matches for diameter and cylinder internal diameter also is vertically welded on the cylindrical shell its radius D with horizontal direction
402Be 2000mm, reative cell cover plate 401 is the rectangle steel plate, long limit and cover plate 400 vertical weldings, and two minor faces hang down and barrel soldering with vertical direction, its long length of side L
402Matching with cylinder internal diameter is 2000, its minor face size H
4022Be 700mm, cover plate is equipment level distance between center line H therewith
4021Be 500mm, reaction water liquid horizontal plane flushes with garden column casing body horizontal center line, and aseptic oxygen-enriched air is except the high H of water liquid effuser of hydroecium
604Be 800mm, its inside diameter D
604Be 50mm, water overflow pipe horizontal center line and column casing body bottom surface, garden distance H
1200Be 5100mm.
1.5 know according to table 6.5:
Unit type | D 600 | D 601 | D 604 | H 600 | H 602 | H 603 | L 601 | H 601 | L 602 |
WQJ-B150 | 300 | 900 | 50 | 1200 | 150 | 700 | 601 | 425 | 200 |
Remove in the water chamber structure at aseptic oxygen-enriched air: the inside diameter D of the escape pipe 600 of cyclone separator 6
600Be 300mm, its high H
600Be 1200mm, cyclone separator 6 garden column casing body diameter D
601Be 900mm, garden column casing height H
603Be 700mm, cyclone separator air inlet width L
602Be 200, accompanying drawing 1 is cyclone separator air inlet height and cyclone separator garden column casing height H as can be known
603Be all 700mm, the inside diameter D of cyclone separator drain pipe 604
604Be 50mm, the high H of the lower bottom (head) of cyclone separator 6 (garden platform)
601Be 425mm, the long L of lower bottom (head) (garden platform) hypotenuse
601Be 601mm, cyclone separator 6 escape pipe bottom surfaces are apart from cyclone separator garden column casing body bottom surface distance H
602Be 150mm, cyclone separator escape pipe upper bottom surface is apart from cyclone separator garden column casing body upper bottom surface distance H
602Be 150mm.
1.6 know according to table 6.6:
Unit type | H 10 | H 1200 | H 12 | L 100 | L 1200 | D 100 | D 1100 | D 1200 |
WQJ-B150 | 1000 | 5100 | 200 | 200 | 200 | 50 | 50 | 50 |
In aseptic oxygen-enriched air discharge chamber, filler pipe, condensate return pipe, overflow pipe structure: become garden platform end socket after flanging cone end socket does not connect escape pipe, garden platform end socket height H
701Be by 1900mm (table 6.1) the long L of hypotenuse
701Be by 2687mm (table 6.1) condensate return pipe 10 horizontal center lines and garden column casing body horizontal center line distance H
10Be 1000mm, and its vertical center line and cylinder body outer wall distance L
100Be 200mm, its diameter D
100Be 50mm, filler pipe 11 inside diameter D
1100Be 50mm, the diameter D of overflow pipe 12
1200Be 50mm, the vertical center line of overflow pipe and cylinder body outer wall distance L
1200Be 200mm, overflow pipe horizontal center line and its outlet distance H
12Be 200mm, the H of overflow pipe 12
1200Value illustrates in table 6.4.
1.7 in table 6.7, know:
Unit type | α | β | γ | Cylindrical shell thickness mm | Circular cone head thickness mm | D is greater than 50 thickness of pipe mm | D is less than 50 tube thickness mm | Solid reactants adds hand hole thickness mm |
WQJ-B150 | 45° | 45° | 45° | 10.0 | 10.0 | 3.5 | 2.5 | 3.5 |
1.8 equipment barrel, end socket, cyclone separator, pipe fitting, reinforced hand hole, whole material all are to adopt 304 rustless steels.Manufacture and design by operating pressure 0.09MPa standard ground well-established law.
1.9 import and export flange, comprise reinforced hand hole, adopt JB/T81-94 convex panel type steel pipe flanges.
1.10 all welding all are inferior arc-welding automatic welding plasma polishings.
1.11 device outer surface fineness is 8 grades.
2, determine required ozone input quantity:
Empirical formula of the present invention is:
Q=C×V×60/37.75%
Q: required ozone amount per hour, g/h;
C: required ozone concentration in the tail gas, 0.06085g/m
3
V: per minute fermentation tail gas output, m
3/ min.
Calculate:
Q=0.06085×V×60/37.75%
=0.06085×150×60÷37.5%
=1460 (g/h) get 1500 (g/h)
Need the per hour ozonator of ozone 1500g specification processed of configuration.
3, determine required calcium oxide weight:
Amount of carbon dioxide is in the fermentation tail gas 3.1 remove:
W=V×1.3×20.9%×2%×η×60×h
W: the amount of carbon dioxide that whole fermentation period is removed, kg;
V: the amount of tail gas, 20m are discharged in fermentation
3/ min;
η: removing carbon dioxide efficient; Get 99.9%;
H: the whole fermentation period time, got 50 hours.
W=150×1.3×20.9%×2%×99.9%×60×50
=2443(kg)
3.2 required calcium oxide content calculates:
Reaction equation: CaO+H
2O → Ca
2*+ 2OH
-
CO
2+2OH
-+Ca
2+→CaCO
3↓+H
2O
That is: CaO+CO
2→ CaCO
3↓
56 44
G W
44/56=W/G
G=W×56/44
=2443×56÷44
=3109(kg)
Required calcium oxide content is 3109kg.
4, technique and operation:
The ozone detectable concentration in detecting with the ozone effusion meter through (102) that is produced by (101) ozonator is qualified, be 1500g/h, quantitatively inputted (2) ozone and tail gas mixing tube (Venturi tube) by (detect and quantitative delivery of ozone device can be ordered goods to the ozonator supply of material producer that technical strength is arranged) after quantitatively in the meter through (1) ozone again, after mixing with tail gas, ozone enters (4) reative cell and ozone decomposed chamber by (3) mist air inlet pipe, there is oversaturated calcium hydroxide emulsion this chamber, the theoretical addition of calcium oxide is 3109kg, at this ozone gas with foreign flavor such as hydrogen sulfide, sulfur dioxide, the oxidations such as ammonium sulfide, the ozone killing bacteria, calcium hydroxide alkali liquid corrosion dissolution of bacteria cell or dead bacterium corpse segment are removed abnormal flavour; Owing to oxynitride dinitrogen pentoxide, nitrogen trioxide dissolubility in this alkali liquor are the thousands of times of carbon dioxide, nitrogen oxide generates the lime nitrate calcium nitrite and is divided simultaneously; And the reaction of fermentation thalline exhalation abnormal flavour carbon dioxide itself generates precipitation of calcium carbonate, and is jointly removed the abnormal flavour of the carbon dioxide of thalline exhalation by ozone and calcium hydroxide alkali liquor; Sulfur trioxide generates calcium sulfate precipitation; Ga in the reactant liquor
2+, produced by calcium oxide and water reaction.Cover cap and cover plate cover the zone and are reative cell, this zone is outer to be the ozone decomposed chamber, the complete ozone of unreacted decomposites oxygen in water liquid, make the tail gas of removing abnormal flavour become aseptic oxygen-enriched air, and rotate into (6) aseptic oxygen-enriched air except hydroecium from tangential direction, tube wall and rotating separation effect because bump is given vent to anger flow in the alkali liquor in the discharging tube of cyclone separator bottom under the water droplet; Aseptic, odorlessness, oxygen rich gas from then on cyclone separator escape pipe lower port enter, and from the unexpected swelling heat absorption condensation of escape pipe upper port, further dewater, and are discharged to (7) aseptic oxygen-enriched air discharge chamber, are discharged to outdoor; The water that discharge chamber agglutinates by (10) condensate return pipe flow in the alkali liquor of mixed gas reaction chamber.Every batch fermentation is complete, and (9) feed opening blind flange is pulled down, and mixed gas reaction chamber alkali liquor and solid grain piece can be removed, and mixed gas reaction chamber liquid and solid grain piece are removed complete.The liquid of clearing out of is used for reclaiming lime nitrate, and the solid of clearing out of is refitted in the logical carbon dioxide solution, and calcium carbonate becomes the calcium bicarbonate dissolving, and calcium sulfate is insoluble, separates to get calcium sulfate, and calcium bicarbonate solution prepares solid carbonic acid hydrogen calcium with well-established law again.Sealing feed opening blind flange.Add solid oxidation calcium that particle diameter that entrance adds requirement is no more than 70mm in reative cell (4) in (8) solid reactants again, the addition of solid reactants calcium oxide will surpass more than 5% of theoretical amount.Add tap water to the mixed gas reaction chamber from (11) filler pipe, the limit adds calcium oxide limit Jia Shui again, treats that the reaction of calcium oxide and water is complete, adjusts to add water, is added to (12) overflow pipe outflow water retention and adds water.The sealing charge door treats that lower batch fermentation is except tail gas abnormal flavour usefulness.
5, actual effect:
Situation | N 2O 5 | SO 3And H 2S | CO 2 | O 3 | O 2 | Gas with foreign flavor | Abnormal flavour antibacterial and corpse segment |
Do not process fermentation tail gas | 0.01% | 0.02% | >2.0% | - | <19% | >1.6% | Greater than 10 8FCU/m 3 |
The fermentation tail gas that the present invention processes | Ex-all | Ex-all | <0.04% | Less than 2/1000000ths | >22% | Less than 1,000,000/ | Viable bacteria is less than 2.9FCU/m 3(on average) |
Annotate: percent is percentage by volume in this table.
Of the present invention except fermentation tail gas and low-purity oxygen plant, technological operation, make fermentation tail gas abnormal flavour and harmful gas Ex-all; Grit purifies, sterile purification can reach 100 grades; Rich Oxygen Amount surpasses oxygen concentration in the air, and amount of carbon dioxide is less than measuring in the air, without harmful gas; Capable of circulationly can accelerate zymocyte and effectively breathe for zymocyte fermentation filtrated air resource, accelerate metabolism, shorten fermentation period, improve fermentation index, improve antibiotic output.Realize energy-conservation, volume increase, reduce discharging good economy and social benefit.The air that the present invention also can be used for hotel, lavatory, room, public area etc. eliminates the unusual smell, removing carbon dioxide, use except sex pheromone, oxygen enrichment.
The present invention also can make and remove waste liquid recovery lime nitrate in the present device reative cell, and the solid of clearing out of prepares calcium bicarbonate, and obtains calcium sulfate.Implement zero emission technique.Both increased economic benefit, the good society benefit that disappears had been arranged again.
Claims (8)
1. the odor-removing oxygen-enriched generator of a fermentation tail gas is characterized in that:
1.1 odor-removing oxygen-enriched generator has following 12 parts that interconnect, seeing accompanying drawing 1:(1 for details) ozone quantitatively inputs meter, (2) ozone and tail gas mixing tube, it is Venturi tube, (3) mist air inlet pipe, (4) reative cell and ozone decomposed chamber, (5) cover cap and cover plate, (6) aseptic oxygen-enriched air is except hydroecium, (7) aseptic oxygen-enriched air discharge chamber, (8) solid reactants adds entrance, (9) feed opening, (10) condensate return pipe, (11) filler pipe, (12) water overflow pipe, totally 12 parts interconnect composition;
1.2 device fabrication and installation parameter:
The self-defined model of equipment is: WQJ-BX, WQJ gets the tail gas clean-up Chinese Pin Yin pseudonym, Type B is the supporting installation of QYF-B-X type gas-liquid separator with Physic ﹠ Chem. Engrg. Inst., Ministry of Nuclear Ind, the flow of the fermentation tail gas of X value representation per minute wherein, after fermentation liquid in QYF-B-X gas-liquid separator separates fermentation tail gas is escaped liquid, erection unit again carries out that tail gas eliminates the unusual smell and oxygen enrichment, becomes harmless fresh air and is discharged in the environment;
1.2.1 equipment barrel and air inlet/outlet size: mm, design work pressure 0.09Mpa:
Annotate: air inlet, gas outlet, feed opening flange design pressure P N1.6MPa;
1.2.2 each on equipment barrel and the end socket taken over long, high size, design work pressure 0.09Mpa:
1.2.3 ozone is quantitatively inputted the manufacturing of mixing portion structure and installation dimension:
Annotate: 1, according to Figure of description record, D
203Be defined as ozone gas input pipe internal diameter;
2, ozone gas input pipe inside diameter D
203Unified is 20mm, height of nozzle H
211Unified is 150mm;
Reative cell and reinforced, blanking system structure manufacturing and installation dimension 1.2.4 tail gas eliminates the unusual smell, mm:
1.2.5 aseptic oxygen-enriched air is except water chamber structure manufacturing and installation dimension: mm
1.2.6 aseptic oxygen-enriched air discharge chamber, filler pipe, condensate return pipe, overflow pipe structure manufacturing and installation dimension: mm
1.2.7 angle, cylindrical shell thickness, garden cone head thickness, pipe thickness parameter in the equipment:
Annotate: cylindrical shell and garden platform housing wall thickness have been considered alkali liquor and sour gas corrosion nargin;
1.3 equipment barrel, end socket, cyclone separator, pipe fitting, reinforced hand hole, whole material all are to adopt 304 rustless steels; Manufacture and design by operating pressure 0.09MPa standard ground well-established law;
1.4 import and export flange, comprise reinforced hand hole, adopt JB/T81-94 convex panel type steel pipe flanges;
1.5 all welding all are inferior arc-welding automatic welding plasma polishings;
1.6 device outer surface fineness is 8 grades;
1.7 odor-removing oxygen-enriched technological process and operation see accompanying drawing 1 for details:
The ozone that is produced by (101) ozonator detect through (102) in the usefulness ozone effusion meter detectable concentration qualified after, quantitatively after quantitatively, input (2) ozone and tail gas mixing tube in the meter through (1) ozone again, it is Venturi tube, ozone is with after tail gas mixes, enter (4) reative cell and ozone decomposed chamber by (3) mist air inlet pipe, there is oversaturated calcium hydroxide alkali liquor this chamber, at this ozone gas with foreign flavor hydrogen sulfide, sulfur dioxide, the ammonium sulfide oxidation, the ozone killing bacteria, calcium hydroxide alkali liquid corrosion dissolution of bacteria cell or dead bacterium corpse segment are removed abnormal flavour; Simultaneously owing to oxynitride dinitrogen pentoxide, nitrogen trioxide dissolubility in this alkali liquor are the thousands of times of carbon dioxide, nitrogen oxide is divided, and fermentation thalline exhalation abnormal flavour carbon dioxide reaction generates precipitation of calcium carbonate, and is jointly removed the abnormal flavour of the carbon dioxide of thalline exhalation by ozone and calcium hydroxide alkali liquor; Ca in the reactant liquor
2+Constantly soluble in water additional by emulsifying shape calcium hydroxide in the water; Cover cap and cover plate cover the zone and are reative cell, this zone is outer to be the ozone decomposed chamber, the complete ozone of unreacted decomposites oxygen in water liquid, make the tail gas of removing abnormal flavour become aseptic oxygen-enriched air, and rotate into (6) aseptic oxygen-enriched air except hydroecium from tangential direction, tube wall and rotating separation effect because bump is given vent to anger, in the discharging tube of cyclone separator bottom, flow in the alkali liquor under the water droplet, gas from then on cyclone separator escape pipe lower port enters, from the unexpected swelling heat absorption condensation of escape pipe upper port, further dewater, be discharged to (7) aseptic oxygen-enriched air discharge chamber, be discharged to outdoor, in the alkali liquor of mixed gas reaction chamber, every batch fermentation is complete by (10) condensate return pipe flow for the water that discharge chamber agglutinates, and (9) feed opening blind flange is pulled down, mixed gas reaction chamber alkali liquor and solid grain piece can be removed, and remove mixed gas reaction chamber liquid and solid grain piece complete; The liquid of clearing out of is used for reclaiming lime nitrate, and the solid of clearing out of is refitted in the logical carbon dioxide solution, and calcium carbonate becomes the calcium bicarbonate dissolving, and calcium sulfate is insoluble, separates to get calcium sulfate, and calcium bicarbonate solution prepares solid carbonic acid hydrogen calcium with well-established law again; Sealing feed opening blind flange; Add entrance in (8) solid reactants again, namely reinforced hand hole adds solid oxidation calcium in the water of (4) reative cell and ozone decomposed chamber; Water adds tap water in (4) reative cell and ozone decomposed chamber from (11) filler pipe, the limit adds the waterside and adds calcium oxide, after calcium oxide all becomes calcium hydroxide, adjust again and add water, be added to (12) overflow pipe outflow water retention and add water, the sealing charge door is treated down to criticize except fermentation tail gas abnormal flavour and degerming usefulness, and (4) reative cell and ozone decomposed chamber become good aseptic fluid-tight chamber at this moment.
2. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, ozone and fermentation tail gas fixed tube are Venturi tubes.
3. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, is welded with cover cap and cover plate on the cylindrical shell, being separated out reative cell and ozone decomposed chamber in the cylindrical shell.
4. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, discharge chamber is a cyclone separator, and is that escape pipe length is greater than the cyclone separator of cyclone separator cylindrical tube length.
5. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, is that fermentation tail gas eliminates the unusual smell and oxygen enrichment with quantitative ozone; And every cube of required ozone amount of fermentation tail gas is 0.06085g.
6. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, is that fermentation tail gas eliminates the unusual smell and oxygen enrichment better with quantitative calcium oxide aqueous solution; Required calcium oxide content computing formula is:
G=W×56/44
G: required calcium oxide content
W=V×1.3×20.9%×2%×η×60×h
W: the amount of carbon dioxide that whole fermentation period is removed, kg;
V: the amount of tail gas, m are discharged in fermentation
3/ min;
η: removing carbon dioxide efficient; 70%-99.9%;
H: whole fermentation period time.
7. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1 is characterized in that, removes fermentation tail gas abnormal flavour and oxygen enrichment with ozone and calcium oxide aqueous solution combination.
8. a kind of generator except fermentation tail gas abnormal flavour oxygen enrichment according to claim 1, it is characterized in that, its purposes can be removed abnormal flavour, viable bacteria body, the oxygen enrichment of fermentation tail gas, remove abnormal flavour, oxygen enrichment, aseptic fermentation tail gas is capable of circulation for same strain fermentation, for the preparation of sodium bicarbonate, but remove air abnormal flavour, carbon dioxide, sex pheromone and oxygen enrichment purposes for hotel, lavatory, room, public area.
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CN2510063Y (en) * | 2001-10-27 | 2002-09-11 | 余德江 | Oxygen-rich air freshening apparatus |
CN2709453Y (en) * | 2004-06-09 | 2005-07-13 | 刘金应 | Industrial fermentation exhaust debacteriophages device |
CN101469896A (en) * | 2008-06-20 | 2009-07-01 | 邹伟明 | Oxygen-enriched ventilation machine capable of cleaning indoor air |
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CN2510063Y (en) * | 2001-10-27 | 2002-09-11 | 余德江 | Oxygen-rich air freshening apparatus |
CN2709453Y (en) * | 2004-06-09 | 2005-07-13 | 刘金应 | Industrial fermentation exhaust debacteriophages device |
CN101469896A (en) * | 2008-06-20 | 2009-07-01 | 邹伟明 | Oxygen-enriched ventilation machine capable of cleaning indoor air |
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