CN101713262B - Composite iron art structure and process flow for processing same - Google Patents
Composite iron art structure and process flow for processing same Download PDFInfo
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- CN101713262B CN101713262B CN 200910110408 CN200910110408A CN101713262B CN 101713262 B CN101713262 B CN 101713262B CN 200910110408 CN200910110408 CN 200910110408 CN 200910110408 A CN200910110408 A CN 200910110408A CN 101713262 B CN101713262 B CN 101713262B
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Abstract
The invention relates to a composite iron art structure, comprising a vertical rod, a cross rod, a middle decorative rod and a flower piece; a fixing connecting accessory for fixing the vertical rod and the cross rod is arranged at the intersection of the vertical rod and the cross rod; a rubber sleeve connecting piece for fixing the flower piece to the middle decorative rod is arranged at the intersection of the middle decoration rod and the flower piece; when in disassembling, the fixing connecting accessory and the rubber sleeve connecting piece are respectively disassembled; thus the invention is convenient for assembling or disassembling. Convenient production and processing can be realized by processing only according to the demand of the pre-arranged size. Convenient transportation can be realized by assembling the processed accessories which are transported to the pointed places. The combined iron art structure manufactured by the process flow of above working procedure avoids rusting, pulverizing, fading and cracking so as to improve the service life and protect the environment. The invention also has the beneficial effect of simple installation and operation.
Description
[technical field]
The present invention relates to a kind of five metals manufacture field fence that is used for, guardrail, the composite iron art structure of iron skill door and process the technological process of this structure.
[background technology]
There are various conventional iron skill structures the existing market, and for example: guardrail, stair, outdoor gate etc., its most iron skill structure comprise vertical bar, be welded between the vertical bar in both sides cross bar and be welded in various colored parts on the cross bar.Fixing by the mode of welding because of described vertical bar with the cross bar intersection, make after the assembling not quick detachablely, cause assembling and the dismounting inconvenient.Fix with cross bar intersection employing welding manner because of vertical bar again, make its processing inconvenience, operating efficiency is low, the cost of production height.Be only finished product after this existing iron skill structure must be welded, cause its transportation extremely inconvenient.After using a period of time, because of weld gets rusty easily, efflorescence is faded and chap and make and reduction of service life, lack occupation rate so conventional iron is planted on market by not easy-maintaining.
[summary of the invention]
Technical purpose of the present invention is the composite iron art structure that a kind of assembling and convenient disassembly, convenient for production and convenient transportation are provided in order to solve the problem that above-mentioned prior art exists.
Another technical purpose of the present invention provides a kind of technological process that can improve application life, assembling is simple and convenient and has the processing composite iron art structure of environmental protection.
In order to realize above-mentioned technical problem, a kind of composite iron art structure provided by the present invention, be used on fence, guardrail, the iron art gate, it comprises the vertical bar that is vertically to ground, be installed on cross bar between the vertical bar in both sides, decorate bar in the middle of being inserted on the cross bar and be installed in the middle of decorate colored part on the bar, vertically bar is provided with the accessory of fixedlying connected that is used for interconnect function and fixation with the cross bar intersection, and the middle bar of decorating is provided with the gum cover connector with flower part junction.
According to above-mentioned major technique feature, described fixedly connected accessory comprises the external member of bending forming or integrated U-shaped, passes vertical bar, is arranged at transversely horizontal thread hole of external member, the double-screw bolt to the cross bar two ends and the screw that is installed on the external member both sides respectively.
According to above-mentioned major technique feature, reverse thread post that cooperatively interacts with the forward screwed hole that described fixedly connected accessory comprises forward screwed hole or the reverse thread hole that is arranged at the cross bar two ends and is arranged at vertical bar inboard or the forward threaded column that cooperatively interacts with the reverse thread hole.
According to above-mentioned major technique feature, described gum cover connector by the mutual coiled of plural number circle wire fixedly circle body constitute.
According to above-mentioned major technique feature, offer the vertical punching that is used to accommodate vertical bar on the described cross bar.
According to above-mentioned major technique feature, described fixedly connected accessory also comprise be used to wrap up the complex root cross bar terminal simultaneously with the cladding kit of the periphery of the terminal intersection of same vertical bar.
According to above-mentioned major technique feature, described fixedly connected accessory is made of intermediate connector, and this intermediate connector comprises middle interconnecting piece, be arranged at the square body connecting portion of middle interconnecting piece one end and be arranged at plate body connecting portion on the middle interconnecting piece.
In order to process above-mentioned composite iron art structure, and the adopting process flow process is:
Open material process: vertical bar and cross bar are cut off according to setting dimensional requirement respectively, and on cross bar, offer a plurality of vertical punchings; Also vertical bar is cut off simultaneously according to setting dimensional requirement, described vertical bar, cross bar, fixedly connected accessory, gum cover connector and flower part are referred to as accessory;
Forging process: setting under heating-up temperature and the deformation condition, utilize metal forming machinery respectively the metal stock of accessory to be exerted pressure, produce plastic strain, make the loose fine grain compacting of its inside, so that reach the tool performance that improves accessory, described forging process comprises cold forging, forge hot and forges operation;
The galvanizing operation: the fusion that the accessory after will forging is respectively put into design temperature has in the coating bath of zinc, makes the surfaces externally and internally of accessory all cover the zinc ion that can prevent surface oxidisation;
Surface treatment procedure: get rid of burr, the burr of accessory and the chamfering of improving the edge respectively, polishing is carried out on the surface, again it is carried out ungrease treatment, so that surface quality is provided;
Clean and baking operation: with degreasing rust cleaning back accessory once clean respectively, secondary cleaning and table mediate reason, is coated with the rich zinc phosphatization that can strengthen adhesive power, cleans again, utilizes pure water to carry out hydro-peening at last;
Baking vanish operation: earlier the accessory behind the hydro-peening is dried respectively, make not residual moisture of dry tack free, dry back is accessory difference hanging wire, under high temperature of setting and time condition, utilize mode that static is coated with spray that fluorine carbon priming paint is sprayed at the cross bar and the vertical surface 2 times of bar respectively, next send to and come out of the stove after baking box toasts, again fluorine carbon finishing paint and the spraying of fluorine carbon coating varnish are overlying on colored part and connector, the above-mentioned paint vehicle that is coated on the surface is solidified;
Packing and installation procedure: earlier the accessory after the above-mentioned curing is required to be packaged into parcel according to the rules, be transported to the appointed place, the accessory in will wrapping up again takes apart respectively, and each accessory is assembled a complete finished product according to designing requirement.
Useful technique effect of the present invention: fixedly connected accessory because of vertical bar and cross bar intersection and middle decoration bar and colored part intersection are respectively arranged with, the gum cover connector, make vertical bar fixedly connected by fixedly connected accessory with cross bar, decorating bar in the middle of described plugs in vertical punching of being fixed on the cross bar, and it is fixedly connected by the gum cover connector with the flower part to decorate bar in the middle of described, if in the time of will dismantling, as long as with fixedly connected accessory, the gum cover connector is dismantled respectively, be removable whole composite iron art structure, thereby reach assembling or convenient disassembly.Add man-hour, only need require to process to get final product according to predetermined size, it be convenient to reach production and processing.Only need processed each good accessory is transported to the place of appointment, assemble then and get final product, do not need shipping products, thus convenient transportation.The composite iron art structure of making again because of the technological process of adopting above-mentioned operation to make, can avoid because of corrosion, efflorescence, fade and the crack performance generation, help maintenance, thereby improve the application life of whole composite iron art structure, also can avoid corrosion, efflorescence simultaneously, fade and crack performance generation and pollution environment on every side, reach the purpose of environmental protection.In addition, compare mutually with existing mounting method, the present invention also has the simple beneficial effect of fitting operation.
Below in conjunction with drawings and Examples, technical scheme of the present invention is described in further detail.
[description of drawings]
Fig. 1 is the schematic perspective view of composite iron art structure among first kind of embodiment of the present invention;
Fig. 2 is the decomposing schematic representation of composite iron art structure among first kind of embodiment of the present invention;
Fig. 3 is the schematic perspective view that A amplifies to the part among Fig. 1;
Fig. 4 is the assembling schematic diagram of second kind of embodiment;
Fig. 5 is the assembling decomposing schematic representation of second kind of embodiment;
Fig. 6 is the stereogram of fixedly connected accessory among the third embodiment;
Fig. 7 is the stereogram of fixedly connected accessory part among the 4th kind of embodiment;
Fig. 8 is the schematic diagram of composite iron art structure among the 5th kind of embodiment;
Fig. 9 is the schematic diagram of composite iron art structure among the 5th kind of embodiment.
[specific embodiment]
Please refer to Fig. 1 to shown in Figure 3, below in conjunction with a kind of composite iron art structure among first kind of embodiment, it comprises vertical bar 1, cross bar 2, middle bar 3, flower part 4, fixedly connected accessory 5, the gum cover connector 6 decorated on vertical ground.
Described fixedly connected accessory 5 comprises bending forming or integrated external member 51, pass vertical bar 1, be arranged at transversely horizontal thread hole 52 of external member 51, the double-screw bolt to cross bar 2 two ends and the screw that is installed on external member 51 both sides respectively.Described gum cover connector 6 by the mutual coiled of plural number circle wire fixedly circle body constitute.
Offer vertical punching of decorating bar 3 in the middle of being used to accommodate on the described cross bar 2.Described vertical bar 1 is to be made of vertical bar 1 and the cap body that is installed on vertical bar 1 upper end.Decorate bar 3 in the middle of described and be by support bar and the rifle point that is installed on post upper.
Described cross bar 2 is installed between the vertical bar 1 at two ends up and down of both sides, and the middle bar 3 of decorating is inserted in upper and lower side and gets in cross bar 2 vertical punchings, described colored part 4 by gum cover connector 6 be fixed in described in the middle of on the decoration bar 3.Described cross bar 2 two ends are fixed by fixedly connected accessory 5 respectively with vertical bar 1 intersection, after described bolt wore vertical bar 1, horizontal thread hole 52 on the external member 51 is fixed together to inside, cross bar 2 two ends, and described screw is the both sides of fixing external member 51 respectively.Described colored part 4 is decorated on the bar 3 in the middle of being fixed in by gum cover connector 6.In the present embodiment, described cross bar 2, vertical bar 1 and the middle bar 3 of decorating are made of tubing respectively.
During installation, cross bar 2 two ends place respectively between the upper and lower side of vertical bar 1, the intersection is fixed together by fixedly connected accessory 5, the upper and lower side of decorating bar 3 in the middle of described is individually fixed on the cross bar 2 in the vertically punching, middle bar 3 upper ends of decorating are equipped with the rifle point, this rifle point is positioned at cross bar 2 upper ends, and described colored part 4 is decorated on the bar 3 in the middle of being fixedly connected on by gum cover connector 6.If in the time of will dismantling, as long as with fixedly connected accessory 5, gum cover connector 6 is dismantled respectively, promptly removable whole composite iron art structure, thus reach assembling or convenient disassembly.Add man-hour, only need require to process to get final product according to predetermined size, it be convenient to reach production and processing.Only need processed each good accessory is transported to the place of appointment, assemble then and get final product, do not need shipping products, thus convenient transportation.
In order to process above-mentioned composite iron art structure, and the adopting process flow process is:
Open material process: vertical bar 1 and cross bar 2 are cut off according to setting dimensional requirement respectively, and on cross bar 2, offer a plurality of vertical punchings; Also bar 3 cut-outs are decorated in the centre simultaneously according to setting dimensional requirement, described vertical bar 1, cross bar 2, middle bar 3, the fixedly connected accessory 5 decorated, gum cover connector 6 and flower part 4 are referred to as accessory.
Forging process: setting under heating-up temperature and the deformation condition, utilize metal forming machinery respectively the metal stock of accessory to be exerted pressure, produce plastic strain, make the loose fine grain compacting of its inside, so that reach the tool performance that improves accessory, comprise cold forging, forge hot in this forging process and forge operation.
Zinc-plated operation: the fusion that the accessory after will forging is respectively put into design temperature has in the coating bath of zinc, makes the surfaces externally and internally of accessory all cover the zinc ion that can prevent surface oxidisation.
Surface treatment procedure: get rid of burr, the burr of accessory and the chamfering of improving the edge respectively, polishing is carried out on the surface, again it is carried out ungrease treatment, so that surface quality is provided.
Clean and baking operation: with degreasing rust cleaning back accessory once clean respectively, secondary cleaning and table mediate reason, is coated with the rich zinc phosphatization that can strengthen adhesive power, cleans again, utilizes pure water to carry out hydro-peening at last.
Baking vanish operation: earlier the accessory behind the hydro-peening is dried respectively, make not residual moisture of dry tack free, dry back is accessory difference hanging wire, under high temperature of setting and time condition, the mode of utilizing static to be coated with spray is sprayed at priming paint respectively the surface of cross bar and vertical bar, next send to and come out of the stove after baking box toasts, again fluorine carbon finishing paint and the spraying of fluorine carbon coating varnish are overlying on colored part and connector, the above-mentioned paint vehicle that is coated on the surface is solidified.
Packing and installation procedure: earlier the accessory after the above-mentioned curing is required to be packaged into parcel according to the rules, be transported to the appointed place, the accessory in will wrapping up again takes apart respectively, and each accessory is assembled a complete finished product according to designing requirement.
Be corrosion, efflorescence in short time because of adopting above-mentioned forging process, zinc-plated operation, surface treatment procedure and baking vanish operation four roads to handle, having solved traditional product, fade, the be full of cracks problem takes place, and reduces the product maintenance update cost in a large number.Also solve simultaneously the pollution building of product and the problem of surrounding environment, make to reach to have environmental protection and free from environmental pollution.Good ornamental, abundant colors satisfy the individual demand of different clients to the fence product.Good flexility, the rigidity of steel tubing and flexibility make product have good shock resistance.The surface of electrostatic spraying makes the fence product have good self-cleaning property, and rain drop erosion and hydraulic giant hydro-peening can be sparkling clean.The breaker bolt of stainless steel, anti-design of stealing has solved your trouble and worry.Good weatherability, and salt fog and wet-hot aging performance are fit to the use of different regions.From steel, accessory all adopts the Premium Brands product to application, fundamentally guarantees product quality.
In sum, because of vertical bar 1 and cross bar 2 intersections and middlely decorate bar 3 and spend part 4 intersections to be respectively arranged with to fixedly connected accessory 5, gum cover connector 6, vertical bar 1 is fixed by fixedly connected accessory 5 with cross bar 2, decorating bar 3 in the middle of described is fixed in vertical punching on the cross bar 2, and it is fixing by gum cover connector 6 with flower part 4 to decorate bar 3 in the middle of described, if in the time of will dismantling, as long as with fixedly connected accessory 5, gum cover connector 6 is dismantled respectively, be removable whole composite iron art structure, thereby reach assembling or convenient disassembly.Add man-hour, only need require to process to get final product according to predetermined size, it be convenient to reach production and processing.Only need processed each good accessory is transported to the place of appointment, assemble then and get final product, do not need shipping products, thereby reach convenient transportation.The composite iron art structure of making again because of the technological process of adopting above-mentioned operation to make, can avoid because of corrosion, efflorescence, fade and the crack performance generation, help maintenance, thereby improve the application life of whole composite iron art structure, also can avoid corrosion, efflorescence simultaneously, fade and crack performance generation and pollution environment on every side, reach the purpose of environmental protection.In addition, compare mutually with existing mounting method, the present invention also has the simple beneficial effect of fitting operation.
Please refer to Fig. 4 and shown in Figure 5, second embodiment with first kind of embodiment difference is: reverse thread post that described that fixedly connected that accessory comprises forward screwed hole or the reverse thread hole that is arranged at cross bar 7 two ends and be arranged at vertical bar 8 inboards and forward screwed hole cooperatively interact or the forward threaded column that cooperatively interacts with the reverse thread hole.Can be fixing at cross bar 7 by above-mentioned fixedly connected accessory with vertical bar 9 intersections, can reach first kind of technique effect described in the embodiment equally.
Please refer to shown in Figure 6, the 3rd embodiment with second kind of embodiment difference is: the described accessory of fixedlying connected is made of intermediate connector, and this intermediate connector comprises middle interconnecting piece 10, be arranged at the square body connecting portion 11 of middle interconnecting piece 10 1 ends and be arranged at plate body connecting portion 12 on the middle interconnecting piece 10.It utilizes intermediate connector to replace related part among second kind of embodiment, can described cross bar be fixedlyed connected with vertical bar by the described fixedly connected accessory in the present embodiment with vertical bar intersection at cross bar.Therefore, can reach first kind of technique effect described in the embodiment equally.
Please refer to shown in Figure 7, the 4th embodiment and first kind of embodiment difference are: in a plurality of 13 terminal whiles of cross bar and same vertical 14 terminal intersecting everywhere of bar, except using the fixedly connected accessory described in first kind of embodiment, can also cladding kit 15 be installed in periphery, above-mentioned intersection.Can reach first kind of technique effect described in the embodiment equally.
Please refer to Fig. 8 and shown in Figure 9, the 5th embodiment with first kind of embodiment difference is: described cross bar 16 constitutes with direct hinge in vertical bar 17 intersections or spiral, can reach first kind of technique effect described in the embodiment equally.
Claims (7)
1. composite iron art structure, be used on fence, guardrail, the iron art gate, it comprises the vertical bar that is vertically to ground, be installed on cross bar between the vertical bar in both sides, decorate bar in the middle of being inserted on the cross bar and be installed in the middle of decorate colored part on the bar, it is characterized in that: vertically bar is provided with the accessory of fixedlying connected that is used for interconnect function and fixation with the cross bar intersection, and the middle bar of decorating is provided with the gum cover connector with flower part junction; Described gum cover connector by the mutual coiled of plural number circle wire fixedly circle body constitute.
2. composite iron art structure according to claim 1, it is characterized in that: described fixedly connected accessory comprises the external member of bending forming or integrated U-shaped, passes vertical bar, is arranged at transversely horizontal thread hole of external member, the double-screw bolt to the cross bar two ends and the screw that is installed on the external member both sides respectively.
3. composite iron art structure according to claim 1 is characterized in that: reverse thread post that cooperatively interacts with the forward screwed hole that described fixedly connected accessory comprises forward screwed hole or the reverse thread hole that is arranged at the cross bar two ends and is arranged at vertical bar inboard or the forward threaded column that cooperatively interacts with the reverse thread hole.
4. composite iron art structure according to claim 1 is characterized in that: offer the vertical punching that is used to accommodate vertical bar on the described cross bar.
5. composite iron art structure according to claim 2 is characterized in that: described fixedly connected accessory also comprise be used to wrap up the complex root cross bar terminal simultaneously with the cladding kit of the periphery of the terminal intersection of same vertical bar.
6. composite iron art structure according to claim 3, it is characterized in that: described fixedly connected accessory is made of intermediate connector, and this intermediate connector comprises middle interconnecting piece, be arranged at the square body connecting portion of middle interconnecting piece one end and be arranged at plate body connecting portion on the middle interconnecting piece.
7. in order to process the technological process of the arbitrary described composite iron art structure of claim 1-7, it is:
Open material process: vertical bar and cross bar are cut off according to setting dimensional requirement respectively, and on cross bar, offer a plurality of vertical punchings; Also vertical bar is cut off simultaneously according to setting dimensional requirement, described vertical bar, cross bar, fixedly connected accessory, gum cover connector and flower part are referred to as accessory;
Forging process: setting under heating-up temperature and the deformation condition, utilize metal forming machinery respectively the metal stock of accessory to be exerted pressure, produce plastic strain, make the loose fine grain compacting of its inside, so that reach the tool performance that improves accessory, described forging process comprises cold forging, forge hot and forges operation;
The galvanizing operation: the fusion that the accessory after will forging is respectively put into design temperature has in the coating bath of zinc, makes the surfaces externally and internally of accessory all cover the zinc ion that can prevent surface oxidisation;
Surface treatment procedure: get rid of burr, the burr of accessory and the chamfering of improving the edge respectively, polishing is carried out on the surface, again it is carried out ungrease treatment, so that surface quality is provided;
Clean and baking operation: with degreasing rust cleaning back accessory once clean respectively, secondary cleaning and table mediate reason, is coated with the rich zinc phosphatization that can strengthen adhesive power, cleans again, utilizes pure water to carry out hydro-peening at last;
Baking vanish operation: earlier the accessory behind the hydro-peening is dried respectively, make not residual moisture of dry tack free, dry back is accessory difference hanging wire, under high temperature of setting and time condition, utilize mode that static is coated with spray that fluorine carbon priming paint is sprayed at the cross bar and the vertical surface 2 times of bar respectively, next send to and come out of the stove after baking box toasts, again fluorine carbon finishing paint and the spraying of fluorine carbon coating varnish are overlying on colored part and connector, the above-mentioned paint vehicle that is coated on the surface is solidified;
Packing and installation procedure: earlier the accessory after the above-mentioned curing is required to be packaged into parcel according to the rules, be transported to the appointed place, the accessory in will wrapping up again takes apart respectively, and each accessory is assembled a complete finished product according to designing requirement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910110408 CN101713262B (en) | 2009-10-30 | 2009-10-30 | Composite iron art structure and process flow for processing same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910110408 CN101713262B (en) | 2009-10-30 | 2009-10-30 | Composite iron art structure and process flow for processing same |
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| CN101713262A CN101713262A (en) | 2010-05-26 |
| CN101713262B true CN101713262B (en) | 2013-07-24 |
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| CN 200910110408 Active CN101713262B (en) | 2009-10-30 | 2009-10-30 | Composite iron art structure and process flow for processing same |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102622650B (en) * | 2011-01-26 | 2016-09-21 | 江苏明星减震器有限公司 | Baking vanish processing evaluation system and method |
| CN102182394B (en) * | 2011-04-02 | 2012-11-14 | 可玛思(天津)金属制品有限公司 | Assembled aluminum door and production process thereof |
| CN104550590A (en) * | 2014-12-22 | 2015-04-29 | 青岛锻艺金属有限公司 | Forging process of iron product |
| CN105201277B (en) * | 2015-10-27 | 2017-07-14 | 勒小明 | A kind of roll guard |
| CN105817839B (en) * | 2016-04-21 | 2019-04-16 | 滁州博昊门业制造有限公司 | A kind of technological process of production of zinc steel guard rail |
| CN105921944A (en) * | 2016-04-25 | 2016-09-07 | 常熟市华丽坚装饰工程有限公司 | Construction method for large-span window grille iron-art product |
| CN107575152A (en) * | 2017-08-25 | 2018-01-12 | 李堂 | A kind of pin-connected panel aluminium skill gate |
| CN110153345B (en) * | 2018-02-28 | 2020-06-05 | 山东金马工业集团机械锻造厂 | Processing system and processing method of iron art flower leaves |
| CN113182782A (en) * | 2021-05-11 | 2021-07-30 | 武汉钜工金属科技有限公司 | Production process of guardrail |
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2009
- 2009-10-30 CN CN 200910110408 patent/CN101713262B/en active Active
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Effective date of registration: 20170522 Address after: 518000 Guangdong city of Shenzhen province Baoan District Songgang Street Hung Kiu tau Tau Industrial Area A building, community building B Patentee after: Shenzhen Jiexin metal Mstar Technology Ltd Address before: Baoan District Gongming Town, Shenzhen city of Guangdong Province, the 518000 stone Wei Zhou Road No. 128 Patentee before: Li Jianjun |
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Effective date of registration: 20191121 Address after: 433300 west side of Chuangye North Road, Chengdong Industrial Park, Jianli Economic Development Zone, Jianli County, Jingzhou City, Hubei Province Patentee after: Hubei Dingyou metal material technology Co., Ltd Address before: 518000 Guangdong city of Shenzhen province Baoan District Songgang Street Hung Kiu tau Tau Industrial Area A building, community building B Patentee before: Shenzhen Jiexin metal Mstar Technology Ltd |