CN101710127B - Method for installing rotational speed probe of rotary machine - Google Patents
Method for installing rotational speed probe of rotary machine Download PDFInfo
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- CN101710127B CN101710127B CN2009100239045A CN200910023904A CN101710127B CN 101710127 B CN101710127 B CN 101710127B CN 2009100239045 A CN2009100239045 A CN 2009100239045A CN 200910023904 A CN200910023904 A CN 200910023904A CN 101710127 B CN101710127 B CN 101710127B
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Abstract
The invention relates to a method for installing a rotational speed probe of a rotary machine, which comprises the following steps of: selecting a number of rotation turns while installing the rotational speed probe by determining a gap between adjacent screw threads of the rotational speed probe to be installed; seeking and determining that a rotational speed probe hole is just in alignment with the top of a tooth top of a gear and that the top of the tooth top vertically corresponds to the central position of the rotational speed probe hole on a housing case; manually installing the rotational speed probe into the found rotational speed probe hole in a rotating way and correspondingly marking the position of any point of the housing case corresponding to the rotational speed probe at the moment; slowly and reversely rotating the rotational speed probe to the calculated number of turns; and positioning the rotational speed probe so as to finish installation. The method can meet the requirement of an installing gap without using a filler gauge, so that the design of rotary mechanical equipment is no longer limited by the space constraint that the filler gauge is needed to measure the gap between the rotational speed probe and the top of the tooth top of the gear when installing the rotational speed probe. Therefore, mechanical design and on-site installation become more flexible.
Description
Technical field
The invention belongs to rotating machinery kind equipment field, particularly a kind of installation method of rotational speed probe of rotary machine.
Background technology
Rotational speed probe is a primary instrument of measuring rotating machinery kind equipment running speed, and its correct installation is significant for tachometric survey, control and the safe operation of rotating machinery.At present, the rotational speed probe that uses for the rotating machinery kind equipment in the industrial circle, especially by measuring the rotational speed probe that install in rotational speed probe top and gear teeth ogival gap, usually adopt clearance gauge to measure rotational speed probe and gear teeth ogival gap at the scene, guarantee this gap about 1mm, promptly satisfy the code requirement between the rotational speed probe assemblage gap 0.5mm--1.2mm.But this method requires rotational speed probe when mounted, in the plant equipment enough operating spaces will be arranged, and can take clearance gauge to determine at internal measurement whether the actual gap of rotational speed probe is fit to the installation specification requirement of rotational speed probe for installation personnel.
This method can satisfy the rotational speed probe installation requirement of most of rotating machinery kind equipments basically.But because the set structure restriction can't use clearance gauge to determine the unit of rotational speed probe assemblage gap, this installation method then can't use for those.Therefore, for this type of because the rotating machinery of structural limitations just has to consider the installation and the selection issue of rotational speed probe when Machine Design.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, a kind of installation method of rotational speed probe of rotary machine is provided, this method can be at no clearance gauge or owing to the installing space restriction can't be used under the situation of clearance gauge, realize the rotational speed probe installation of rotating machinery, and satisfy the advantage that the assemblage gap of rotational speed probe between 0.5mm--1.2mm requires.
To achieve these goals, the present invention adopts following technical solution:
A kind of installation method of rotational speed probe of rotary machine comprises the following steps:
The first step is searched the product description of rotational speed probe 5, need to confirm the adjacent thread gap of the rotational speed probe 5 installed, and unit is mm,
Second step, assemblage gap code requirement according to rotational speed probe 5, the measuring junction top of rotational speed probe 5 and the assemblage gap of gear teeth ogival should be between 0.5mm--1.2mm, rotating cycle when selecting rotational speed probe to install by the integral multiple of 1/6 circle, guarantee that the measuring junction top of rotational speed probe 5 and gear teeth ogival assemblage gap are within the claimed range of standard, promptly between 0.5mm-1.2mm
The 3rd step, selects a rotational speed probe mounting hole 3 arbitrarily, seek and confirm that rotational speed probe hole 3 just aims at the gear teeth ogival, and the crown top is vertically corresponding to the centre in 2 rotational speed probe hole 3 on the casing by manual jiggering,
The 4th step, rotational speed probe 5 rotated by hand be installed into the 3rd rotational speed probe hole 3 looked for of step, manually rotation is installed to till rotational speed probe 5 tops and gear teeth ogival withstand, and will this moment rotational speed probe 5 and casing 2 corresponding any point positions carry out corresponding mark
The 5th step, with in the 4th step on casing 2 point of mark be reference point, with in the 4th step on rotational speed probe 5 point of standard be reference point, till the determined number of turns in rotational speed probe 5 backspins to the second steps,
The 6th goes on foot, rotational speed probe 5 is located, and install and finish,
The 7th step, for the installation of second, the 3rd rotational speed probe 5, repeat above the 3rd to six step to get final product.
Because the present invention is on the basis of rotational speed probe 5 installation methods of traditional measurement clearance, installation specification requirement according to rotational speed probe 5, optimized the installation method of rotational speed probe 5, thereby found a kind of installation method that just can satisfy the rotating machinery usefulness rotational speed probe 5 of assemblage gap requirement without clearance gauge, make the space constraint that will use clearance gauge to measure rotational speed probe 5 and gear top clearance when the design of rotating machinery is installed by rotational speed probe 5 no longer limit, so more flexible aspect Machine Design and on-the-spot installation.
Description of drawings
Accompanying drawing is a rotational speed probe installation site synoptic diagram.
Specific implementation method
The present invention is described in further detail below in conjunction with accompanying drawing.
Referring to accompanying drawing, a kind of installation method of rotational speed probe of rotary machine comprises the following steps:
The first step is searched the product description of rotational speed probe 5, need to confirm the adjacent thread gap of the rotational speed probe 5 installed, and unit is mm,
The purpose of doing like this has three, and the one, confirm whether rotational speed probe 5 is selected correctly; The 2nd, made in Great Britain on the instructions or unit made in U.S.A are converted into mm unit, be convenient to calculate; The 3rd, this value is rotational speed probe 5 screw thread rotation the flexible value of pairing rotational speed probe 5 axial displacements when turning around is installed.
The assemblage gap code requirement of second step, rotational speed probe 5 is between the 0.5mm--1.2mm, and rotating cycle when selecting rotational speed probe 5 to install by the integral multiple calculating of 1/6 circle guarantees that it within the claimed range of assemblage gap standard, is preferably between the 0.8mm--1mm,
Because the tail end of rotational speed probe 5 is regular hexagon.This mainly is that manufacturer is for the ease of using mechanical wrench.So in the time of can calculating rotational speed probe 5 easily the integral multiple of rotation 1/6 circle or 1/6 circle is installed, whether the flexible value of corresponding axial displacement is in the scope between rotational speed probe 5 assemblage gap code requirement 0.5mm--1.2mm.For security of operation and the measuring accuracy that guarantees rotational speed probe 5, the flexible value of axial displacement of rotating cycle correspondence was selected between the 0.8mm--1mm when rotational speed probe 5 that is calculated was installed.Because rotational speed probe 5 installations are too low, when vibration takes place rotating machinery, may bump, thereby damage probe, and rotational speed probe 5 installations are too high, can have influence on measuring accuracy, even can't normally use with the gear teeth ogival.
The 3rd step, selects a rotational speed probe mounting hole 3 arbitrarily, seek and confirm that rotational speed probe hole 3 just aims at the gear teeth ogival, and the crown top is vertically corresponding to the centre of the probe hole on the casing 23 by manual jiggering,
Utilize flashlight lighting and the hard thing of feeler lever class to confirm whether the rotational speed probe hole 3 on front housing is just aimed at the gear teeth ogival, is and the crown top located substantially on the probe hole 3 vertical corresponding medium positions on the casing? if not, then need manually slow jiggering, thereby make the macro-axis of rotating machinery slowly rotate the driven gear rotation, simultaneously with flashlight lighting from the rotational speed probe hole 3 position of rotation that monitor the gear teeth ogivals, and when judging that rotational speed probe hole 3 and gear teeth ogival relative position are appropriate, stop jiggering, vertically insert probe hole 3 once more with the hard thing of feeler lever class, check the physical location situation at gear teeth ogival and 3 centers, rotational speed probe hole repeatedly by insertion depth, till judging that two conditions that the 3rd step required all satisfy.
The 4th step, rotational speed probe 5 rotated by hand be installed into the 3rd rotational speed probe hole 3 looked for of step, manually rotation is installed to till rotational speed probe 5 tops withstand with the gear teeth ogival, and the corresponding corresponding mark in any point position of rotational speed probe 5 and casing 2 at this moment,
At this moment, rotational speed probe 5 unrenewable hand-screws advance.The purpose of doing like this is neither to damage rotational speed probe 5 tops, can guarantee again between rotational speed probe 5 tops and the gear teeth ogival without any the gap.The purpose of certain corresponding mark in some positions that rotational speed probe 5 and casing 2 is corresponding is to stay the reference point of a reference position on casing 2, i.e. " zero " gap point.
The 5th step, with in the 4th step on casing 2 point of mark be reference point, with in the 4th step on rotational speed probe 5 point of standard be reference point, till the determined number of turns in rotational speed probe 5 backspins to the second steps,
The assemblage gap that this step just can be guaranteed rotational speed probe 5 is between the 0.5mm--1.2mm of code requirement in the scope.If reference point is taken to an orthohexagonal angle, so, can reach rotational speed probe 5 gaps fully at the gap of 0.8mm--1.0mm installation requirement.
The 6th goes on foot, rotational speed probe 5 is located, and install and finish,
After finished rotational speed probe 5 location, with two mechanical wrenches, one was used for the tail end of rotational speed probe 5 locked; Another clamps probe band hold-down nut 4, to fastening direction firmly, rotational speed probe 5 is fixed on casing 2 bodies.So far a rotational speed probe 5 is with regard to installation.
The 7th step, for the installation of second, the 3rd rotational speed probe 5, repeat above the 3rd to six step to get final product.
In the accompanying drawing: 1 is gear; 2 is casing; 3 is the rotational speed probe mounting hole; 4 are probe band hold-down nut; 5 is rotational speed probe.
To be further described the present invention with specific embodiment below.
The cranking system rotational speed probe of embodiment one Shoudu Iron and Steel Co 1#AV100-17 axial compressor is installed
The first step is searched the product description of rotational speed probe 5, and need confirming the adjacent thread gap of the rotational speed probe 5 installed is 1.2mm,
In second step, the assemblage gap code requirement of rotational speed probe 5 is between the 0.5mm--1.2mm, and rotating cycle is 5/6 circle when selecting rotational speed probe 5 to install by 5 times of calculating of 1/6 circle, and corresponding assemblage gap is 1.0mm.Guaranteed that like this it within the claimed range of assemblage gap standard, is preferably between the 0.8mm--1mm,
The 3rd step, select a rotational speed probe mounting hole 3 arbitrarily, seek out rotational speed probe hole 3 by manual slowly jiggering and just aim at, and crown top perpendicular is corresponding to the centre of the probe hole on the casing 23 with the gear teeth ogival,
The 4th step rotated rotational speed probe 5 by hand and is installed into the 3rd rotational speed probe hole 3 looked for of step, and manually rotation is installed to till rotational speed probe 5 tops and gear teeth ogival withstand, and the corresponding mark in certain some position that rotational speed probe 5 and casing 2 is corresponding,
The 5th step, with in the 4th step on casing 2 point of mark be reference point, with in the 4th step on rotational speed probe 5 point of standard be reference point, till 5/6 number of turns that rotational speed probe 5 was calculated in backspin to the second step slowly,
The 6th step, with rotational speed probe 5 location, install and finish,
In the 7th step, for the installation of second, the 3rd rotational speed probe 5, the 3rd to six step got final product more than repeating.
The cranking system rotational speed probe of embodiment two Shoudu Iron and Steel Co 2#AV100-17 axial compressors is installed.
The first step is searched the product description of rotational speed probe 5, and need confirming the adjacent thread gap of the rotational speed probe 5 installed is 1.2mm,
In second step, the assemblage gap code requirement of rotational speed probe 5 is between the 0.5mm--1.2mm, and rotating cycle is 5/6 circle when selecting rotational speed probe 5 to install by 5 times of calculating of 1/6 circle, and corresponding assemblage gap is 1.0mm.Guaranteed that like this it within the claimed range of assemblage gap standard, is preferably between the 0.8mm--1mm,
The 3rd step, select a rotational speed probe mounting hole 3 arbitrarily, seek out rotational speed probe hole 3 by manual slowly jiggering and just aim at, and crown top perpendicular is corresponding to the centre of the probe hole on the casing 23 with the gear teeth ogival,
The 4th step rotated rotational speed probe 5 by hand and is installed into the 3rd rotational speed probe hole 3 looked for of step, and manually rotation is installed to till rotational speed probe 5 tops and gear teeth ogival withstand, and the corresponding mark in certain some position that rotational speed probe 5 and casing 2 is corresponding,
The 5th step, with in the 4th step on casing 2 point of mark be reference point, with in the 4th step on rotational speed probe 5 point of standard be reference point, till 5/6 number of turns that rotational speed probe 5 was calculated in backspin to the second step slowly,
The 6th step, with rotational speed probe 5 location, install and finish,
In the 7th step, for the installation of second, the 3rd rotational speed probe 5, the 3rd to six step got final product more than repeating.
The rotational speed probe of embodiment three Baosteel 1# blast furnace TRT devices is installed
The first step is searched the product description of rotational speed probe 5, and need confirming the adjacent thread gap of the rotational speed probe 5 installed is 1.0mm,
In second step, the assemblage gap code requirement of rotational speed probe 5 is between the 0.5mm--1.2mm, and rotating cycle is 5/6 circle when selecting rotational speed probe 5 to install by 5 times of calculating of 1/6 circle, and corresponding assemblage gap is 0.8mm.Guaranteed that like this it within the claimed range of assemblage gap standard, is preferably between the 0.8mm--1mm,
The 3rd step, select a rotational speed probe mounting hole 3 arbitrarily, seek out rotational speed probe hole 3 by manual slowly jiggering and just aim at, and crown top perpendicular is corresponding to the centre of the probe hole on the casing 23 with the gear teeth ogival,
The 4th step rotated rotational speed probe 5 by hand and is installed into the 3rd rotational speed probe hole 3 looked for of step, and manually rotation is installed to till rotational speed probe 5 tops and gear teeth ogival withstand, and the corresponding mark in certain some position that rotational speed probe 5 and casing 2 is corresponding,
The 5th step, with in the 4th step on casing 2 point of mark be reference point, with in the 4th step on rotational speed probe 5 point of standard be reference point, till 5/6 number of turns that rotational speed probe 5 was calculated in backspin to the second step slowly,
The 6th step, with rotational speed probe 5 location, install and finish,
In the 7th step, for the installation of second, the 3rd rotational speed probe 5, the 3rd to six step got final product more than repeating.
It is accurate to facts have proved that rotational speed probe that the installation method of this rotational speed probe is installed is measured numerical value, and unit operation is safe and reliable, can be extensive use of in the rotating machinery field.
Claims (1)
1. the installation method of a rotational speed probe of rotary machine is characterized in that: may further comprise the steps:
The first step is searched the product description of rotational speed probe (5), and affirmation needs the adjacent thread gap of the rotational speed probe (5) of installation, and unit is mm,
Second step, assemblage gap code requirement according to rotational speed probe (5), the measuring junction top of rotational speed probe (5) and the assemblage gap of gear teeth ogival should be between 0.5mm--1.2mm, rotating cycle when selecting rotational speed probe to install by the integral multiple of 1/6 circle, guarantee that the measuring junction top of rotational speed probe (5) and gear teeth ogival assemblage gap are within the claimed range of standard, promptly between 0.5mm-1.2mm
The 3rd step, selects a rotational speed probe mounting hole (3) arbitrarily, seek and confirm that rotational speed probe hole (3) just aims at the gear teeth ogival, and the crown top is vertically corresponding to the centre in the rotational speed probe hole (3) of (2) on the casing by manual jiggering,
The 4th step, rotational speed probe (5) rotated by hand be installed into the 3rd rotational speed probe hole (3) looked for of step, manually rotation is installed to till rotational speed probe (5) top and gear teeth ogival withstand, and corresponding mark is carried out in rotational speed probe (5) any point position corresponding with casing (2) at this moment
The 5th step, being reference point with the point of going up mark at casing (2) in the 4th step, is reference point with the point of going up mark at rotational speed probe (5) in the 4th step, till the number of turns that rotational speed probe (5) backspin to the second was calculated in the step,
The 6th goes on foot, rotational speed probe (5) is located, and install and finish,
The 7th step, for second, the installation of the 3rd rotational speed probe (5), repeat above the 3rd to six step to get final product.
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CN2009100239045A CN101710127B (en) | 2009-09-15 | 2009-09-15 | Method for installing rotational speed probe of rotary machine |
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CN2009100239045A CN101710127B (en) | 2009-09-15 | 2009-09-15 | Method for installing rotational speed probe of rotary machine |
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CN101710127B true CN101710127B (en) | 2011-05-25 |
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Assignee: XI'AN SHAANGU VENTILATION EQUIPMENT CO., LTD. Assignor: Xi'an Shaangu Power Co., Ltd. Contract record no.: 2012610000039 Denomination of invention: Method for installing rotational speed probe of rotary machine Granted publication date: 20110525 License type: Exclusive License Open date: 20100519 Record date: 20120409 |