CN101709644A - Comprehensive mechanical coal mining complete equipment and protection system thereof - Google Patents

Comprehensive mechanical coal mining complete equipment and protection system thereof Download PDF

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Publication number
CN101709644A
CN101709644A CN200910250156A CN200910250156A CN101709644A CN 101709644 A CN101709644 A CN 101709644A CN 200910250156 A CN200910250156 A CN 200910250156A CN 200910250156 A CN200910250156 A CN 200910250156A CN 101709644 A CN101709644 A CN 101709644A
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China
Prior art keywords
signal
protection system
coal
winning machine
coal mining
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Pending
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CN200910250156A
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Chinese (zh)
Inventor
梁坚毅
尹力
李岩松
迟永义
佟海龙
陈玉博
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Sany Heavy Equipment Co Ltd
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Sany Heavy Equipment Co Ltd
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Priority to CN200910250156A priority Critical patent/CN101709644A/en
Publication of CN101709644A publication Critical patent/CN101709644A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a protection system, which is used for comprehensive mechanical coal mining complete equipment. The protection system comprises a signal transmitting device (2), a signal receiving device (3), a detection device (4) and a control device (5), wherein the signal transmitting device (2) transmits a first signal; the signal receiving device (3) receives the first signal when a hydraulic bracket (1) and a coal mining machine (12) arrive at predetermined relative positions; the detection device (4) is used for detecting whether the signal receiving device (3) receives the first signal or not and obtaining a detection signal; and the control device (5) is used for receiving the detection signal and controlling the coal mining machine (12) to stop if the signal receiving device (3) receives the first signal. The invention also discloses the comprehensive mechanical coal mining complete equipment of the protection system. The comprehensive mechanical coal mining complete equipment and the protection system thereof provided by the invention can prevent a roller of the coal mining machine (12) from cutting the hydraulic bracket by mistake so as to improve the safety of the comprehensive mechanical coal mining complete equipment in a coal mining process.

Description

Comprehensive mechanical coal mining complete equipment and protection system thereof
Technical field
The present invention relates to technical field of engineering machinery, particularly relate to a kind of protection system that is used for comprehensive mechanical coal mining complete equipment.In addition, the invention still further relates to a kind of comprehensive mechanical coal mining complete equipment that comprises above-mentioned protection system.
Background technology
China is the main producing coal country in the world, and the colliery sum surpasses other All Countries colliery number sums of the whole world, and comprehensive mechanical coal mining becomes the main method that girdle is exploited.Comprehensive mechanical coal mining is meant the whole manufacturing processes of coal-face, comprises brokenly coal, coalings, transports coal, supporting, the goaf is handled and full mechanizations such as stope drift active workings transportation, driving.
The fully-mechanized mining working a complete set of equipment mainly comprises: coal-winning machine, scraper plate machine and hydraulic support.Hydraulic support is the support apparatus of comprehensive mechanical coal mining, and its major function is a supporting stope top board, safeguards the working space of equipment such as coal-winning machine and drag conveyor, and fells and transports equipment in company with work plane and move forward; Coal-winning machine is the broken coal equipment of comprehensive mechanical coal mining, and it is that mechanical, the electric and hydraulic pressure of collection is the large-scale complicated system of one.
Please refer to Fig. 1, Fig. 1 is the middle part section structure schematic diagram of a kind of typical comprehensive mechanical coal mining complete equipment in the prior art.
Comprehensive mechanical coal mining complete equipment comprises hydraulic support 11 and coal-winning machine 12, and in the course of work, hydraulic support 11 provides working space for equipment such as coal-winning machine 12, drag conveyors 13, and the cylinder 121 of coal-winning machine 12 constantly rotates, and realizes broken coal.
Yet, under the coal mine in the comprehensive mechanical coal mining course of work, owing to base plate rises and falls, the hydraulic support pushing part accurately or reason such as cumulative errors, the distance that can cause certain hydraulic support 11 to move forward is excessive, thereby causes the back timber 111 lordosis certain distances of hydraulic support 11, like this, in coal-winning machine 12 courses of work, its cylinder 121 probably can cut the back timber 111 of hydraulic support 11 by mistake, causes the damage of equipment, increase construction cost, also increased the danger of work progress simultaneously.
Therefore, how to prevent that the cylinder mistake of coal-winning machine from cutting hydraulic support, the safety that improves comprehensive mechanical coal mining complete equipment coal mining process is the present technical issues that need to address of those skilled in the art.
Summary of the invention
The purpose of this invention is to provide a kind of protection system that is used for comprehensive mechanical coal mining complete equipment, this protection system can prevent that the cylinder of coal-winning machine from cutting hydraulic support, the safety that improves comprehensive mechanical coal mining complete equipment coal mining process by mistake.Another object of the present invention provides a kind of comprehensive mechanical coal mining complete equipment that comprises above-mentioned protection system.
For solving the problems of the technologies described above, the invention provides a kind of protection system, be used for comprehensive mechanical coal mining complete equipment, comprising:
Sender unit is used to launch first signal;
Signal receiving device, when the hydraulic support of described comprehensive mechanical coal mining complete equipment and coal-winning machine arrived predetermined relative location, described signal receiving device received described first signal;
Checkout gear is used to detect described signal receiving device and whether receives described first signal, and obtains detection signal;
Control device is used to receive described detection signal, if described signal receiving device receives described first signal, described control device is controlled described coal-winning machine and shut down, otherwise described control device is controlled described coal-winning machine operate as normal.
Preferably, also comprise the signal reflex device, when described hydraulic support and described coal-winning machine arrival predetermined relative location, described signal reflex device receives described first signal, and it is reflexed to described signal receiving device.
Preferably, described sender unit and described signal reflex device one in the two is installed on described coal-winning machine, and another person is installed on described hydraulic support.
Preferably, described sender unit is installed on described coal-winning machine by first installing rack, and is positioned at a side relative with the cylinder of described coal-winning machine.
Preferably, described first installing rack comprises by the riser of bolt in described coal-winning machine, with the transverse slat vertical with its cardinal principle, described sender unit by bolt in described transverse slat, all offer circular hole and strip hole on described riser and the described transverse slat, described bolt passes described circular hole and described strip hole.
Preferably, described transverse slat is positioned at the top of sender unit.
Preferably, described signal reflex device is installed on the upper frame of described hydraulic support by second installing rack.
Preferably, described signal reflex device is a reflecting plate.
Preferably, described second installing rack comprises first hang plate and second hang plate that connects by junction plate, and described first hang plate and described second hang plate cardinal principle are about the middle vertical plane symmetry of described junction plate; The number of described reflecting plate is two, is installed on the outside of described first hang plate and described second hang plate respectively, so that reflection is from described first signal of both direction.
Preferably, described sender unit and described signal receiving device have integrative-structure.
Preferably, described first signal is a laser signal.
For addressing the above problem, the present invention also provides a kind of comprehensive mechanical coal mining complete equipment, comprises as above-mentioned each described protection system.
The protection system that is used for comprehensive mechanical coal mining complete equipment provided by the present invention comprises: sender unit is used to launch first signal; Signal receiving device, when the hydraulic support of comprehensive mechanical coal mining complete equipment and coal-winning machine arrived predetermined relative location, signal receiving device received described first signal; Checkout gear is used to detect described signal receiving device and whether receives described first signal, and obtains detection signal; Control device is used to receive described detection signal, if described signal receiving device receives described first signal, described control device is controlled described coal-winning machine and shut down, otherwise described control device is controlled described coal-winning machine operate as normal.Like this; when hydraulic support and coal-winning machine arrival predetermined relative location; signal receiving device receives first signal; control device will be controlled coal-winning machine and shut down; thereby avoided coal-winning machine effectively when the back timber of distance hydraulic support is very near, carried out coal work, prevented the cylinder cutting hydraulic support of coal-winning machine; guarantee the supporting role of hydraulic support, improved the safety of comprehensive mechanical coal mining complete equipment coal mining process.
In a kind of preferred implementation; protection system provided by the present invention also comprises the signal reflex device; when hydraulic support and coal-winning machine arrival predetermined relative location; the signal reflex device receives first signal; and it is reflexed to signal receiving device; checkout gear detection signal receiving system receives the situation of first signal, obtains detection signal, and control device is according to detection signal and predetermined policy control coal-winning machine work or shutdown.The setting of signal reflex device, can change the direction of transfer of first signal, thereby reduced the qualification of signal transduction process to sender unit and signal receiving device installation site, enlarge the scope of installation site, made things convenient for the installation on coal-winning machine or hydraulic support of sender unit and signal receiving device.
The beneficial effect of comprehensive mechanical coal mining complete equipment provided by the present invention is identical with the beneficial effect of above-mentioned protection system, does not repeat them here.
Description of drawings
Fig. 1 is the middle part section structure schematic diagram of a kind of typical comprehensive mechanical coal mining complete equipment in the prior art;
Fig. 2 is the structural representation of a kind of specific embodiment of protection system provided by the present invention;
Fig. 3 is the structural representation of the another kind of specific embodiment of protection system provided by the present invention;
The master of first installing rack of the protection system that Fig. 4 is provided for a kind of specific embodiment of the present invention looks schematic diagram;
The schematic top plan view of first installing rack of the protection system that Fig. 5 is provided for a kind of specific embodiment of the present invention;
The schematic side view of first installing rack of the protection system that Fig. 6 is provided for a kind of specific embodiment of the present invention;
The schematic side view of second installing rack of the protection system that Fig. 7 is provided for a kind of specific embodiment of the present invention;
The master of second installing rack of the protection system that Fig. 8 is provided for a kind of specific embodiment of the present invention looks schematic diagram;
The main schematic diagram of looking in installation site of the protection system that Fig. 9 is provided for a kind of specific embodiment of the present invention.
The specific embodiment
Core of the present invention provides a kind of protection system that is used for comprehensive mechanical coal mining complete equipment, and this protection system can prevent that the cylinder of coal-winning machine from cutting hydraulic support, the safety that improves comprehensive mechanical coal mining complete equipment coal mining process by mistake.Another core of the present invention provides a kind of comprehensive mechanical coal mining complete equipment that comprises above-mentioned protection system.
In order to make those skilled in the art person understand the present invention program better, the present invention is described in further detail below in conjunction with the drawings and specific embodiments.
Please refer to Fig. 2 and Fig. 9, Fig. 2 is the structural representation of a kind of specific embodiment of protection system provided by the present invention; The main schematic diagram of looking in installation site of the protection system that Fig. 9 is provided for a kind of specific embodiment of the present invention.
In a kind of specific embodiment, the comprehensive mechanical coal mining complete equipment protection system that is used for provided by the present invention, comprise: the sender unit 2 that is used to launch first signal, be used to receive the signal receiving device 3 of first signal, and have only when the hydraulic support 11 of comprehensive mechanical coal mining complete equipment and coal-winning machine 12 arrive predetermined relative locations, signal receiving device 3 just can receive first signal; Be used to detect described signal receiving device 3 and whether receive the checkout gear 4 of first signal, and obtain detection signal; And the control device 5 that is used to receive detection signal, if signal receiving device 3 receives first signal, control device 5 control coal-winning machines 12 are shut down, otherwise, control device 5 control coal-winning machines 12 operate as normal.Particularly, the predetermined relative location as herein described distance that can not cut hydraulic support 11 for the cylinder 121 that guarantees coal-winning machine 12.
In the course of work; sender unit 2 is outwards launched first signal constantly; if back timber 111 lordosis of hydraulic support 11; along with constantly moving of coal-winning machine 12 to hydraulic support 11; when the relative position of hydraulic support 11 and coal-winning machine 12 reaches predetermined relative location; signal receiving device 3 will receive first signal; checkout gear 4 detections obtain signal receiving device 3 and whether receive first signal; control device 5 is judged signal receiving device 3 according to detection signal and is received first signal, and then control coal-winning machine 12 is shut down.
As can be seen; protection system provided by the present invention has avoided coal-winning machine 12 effectively when the back timber 111 of distance hydraulic support 11 is very near; carry out coal work; prevented the cylinder cutting hydraulic support 11 of coal-winning machine 12; guarantee the supporting role of hydraulic support 11, improved the safety of comprehensive mechanical coal mining complete equipment coal mining process.
Please refer to Fig. 3, Fig. 3 is the structural representation of the another kind of specific embodiment of protection system provided by the present invention.
In the another kind of specific embodiment; protective device provided by the present invention also comprises signal reflex device 6; when hydraulic support 11 and coal-winning machine 12 arrival predetermined relative locations; signal reflex device 6 at first receives first signal; and it is reflexed to signal receiving device 3; whether checkout gear 4 detection signal receiving systems 3 receive first signal, obtain detection signal, and control device 5 is according to detection signal and 11 work of predetermined policy control coal-winning machine or shutdown.
Like this, the setting of signal reflex device 6, changed the direction of transfer of first signal, thereby reduced the qualification of signal transduction process to sender unit 2 and signal receiving device 3 installation sites, enlarge the scope of installation site, made things convenient for the installation on coal-winning machine 11 or hydraulic support 12 of sender unit 2 and signal receiving device 3.
In a kind of specific embodiment, sender unit 2 and signal reflex device 6 one in the two can be installed on coal-winning machine 12, another person is installed on hydraulic support 11.When first signal of sender unit 2 by 6 reflections of signal reflex device; and when receiving by signal receiving device 3; control device 5 will be controlled coal-winning machine 12 and shut down; like this; direction of transfer by first signal is set and sender unit 2 and signal reflex device 6 the position being set just can realizing adjustment to predetermined relative location on coal-winning machine 12 or hydraulic support 11, implementation procedure is very simple.
Please refer to Fig. 4 to Fig. 6, the master of first installing rack of the protection system that Fig. 4 is provided for a kind of specific embodiment of the present invention looks schematic diagram; The schematic top plan view of first installing rack of the protection system that Fig. 5 is provided for a kind of specific embodiment of the present invention; The schematic side view of first installing rack of the protection system that Fig. 6 is provided for a kind of specific embodiment of the present invention.
Particularly, sender unit 2 can be installed on coal-winning machine 12 by first installing rack 7, and is positioned at a side relative with the cylinder 121 of coal-winning machine 12.Like this, sender unit 2 is along with the motion of coal-winning machine 12 is moved together, the extended position of first signal of sender unit 2 emissions constantly changes, and when signal receiving device 3 receives first signal, just shows that coal-winning machine 12 and hydraulic support 11 arrive danger position.Simultaneously, sender unit 2 is installed on a side relative with the cylinder 121 of coal-winning machine 12 and can prevents that coal from damaging sender unit 2.
The installation of sender unit 2 for convenience, first installing rack 7 can comprise by the riser 71 of bolt in coal-winning machine 12, with the transverse slat 72 vertical with its cardinal principle, sender unit 2 by bolt in transverse slat 72, all offer circular hole 711 and strip hole 712 on riser 71 and the transverse slat 72, bolt passes circular hole 711 and strip hole 712.Like this, bolt can be realized the adjusting of first installing rack 7 at the angle α of vertical direction and coal-winning machine 12 by the diverse location that connects strip hole 712, and the adjusting of sender unit 2 and first installing rack 7 angle β in the horizontal direction, thereby on both direction, change the transmit direction of first signal, thereby adjust predetermined relative location.Angle α and angle β can be 10 degree particularly.
Particularly, transverse slat 72 is positioned at the top of sender unit 2.Top as herein described is the top of position shown in Figure 6.
Like this, transverse slat 72 can prevent that coal from being fallen by the top, damages sender unit 2, has protected sender unit 2, has prolonged the application life of sender unit.Certainly, block the propagation of first signal, the first signal transmitting terminal of sender unit 2 can be arranged at the outside of transverse slat 72 in order to prevent transverse slat 72.
In a kind of specific embodiment, signal reflex device 6 can be installed on the back timber 111 of hydraulic support 11 by second installing rack 8.Like this, receive first signal, and when it was reflexed to signal receiving device 3, control device 5 control coal-winning machines 12 were shut down when sender unit 2 moves to signal reflex device 6 with coal-winning machine 12.
Particularly, signal reflex device 6 can be reflecting plate 9.Reflecting plate 9 simple in structure, cost is lower, and the usable reflection angle is bigger, has reflecting effect preferably.
Please refer to Fig. 7 and Fig. 8, the schematic side view of second installing rack of the protection system that Fig. 7 is provided for a kind of specific embodiment of the present invention; The master of second installing rack of the protection system that Fig. 8 is provided for a kind of specific embodiment of the present invention looks schematic diagram.
As shown in Figure 8, second installing rack 8 comprises that first hang plate 81 that connects by junction plate 83 and second hang plate, 82, the first hang plates 81 and second hang plate 82 are substantially about the middle vertical plane symmetry of junction plate 83; The number of reflecting plate 9 is two, is installed on the outside of first hang plate 81 and second hang plate 82 respectively.The reflecting plate 9 in first hang plate 81 and second hang plate, 82 outsides can reflect first signal of both direction, thereby makes it be applicable to the production practice of two-way coal cutting, has enlarged the scope of application.
Particularly, sender unit 2 and signal receiving device 3 can have integrative-structure, form the signal sending and receiving apparatus, thereby have reduced the number of device, have reduced cost.
On the other hand, because that laser signal has is directed luminous, light luminance height, the pure characteristics of color, therefore, first signal can be laser signal, correspondingly, sender unit is a generating laser, and the signal sending and receiving apparatus can be specially the Laser emission receiver.Just with laser as first signal, transmit, improved the accuracy that signal transmits, thereby improved the reliability of protection system the hydraulic support protection, guaranteed the safety of comprehensive mechanical coal mining complete equipment coal mining process.
Except above-mentioned protection system, the present invention also provides a kind of comprehensive mechanical coal mining complete equipment that comprises above-mentioned protection system.
More than comprehensive mechanical coal mining complete equipment provided by the present invention and protection system thereof are described in detail.Used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.

Claims (12)

1. a protection system is used for comprehensive mechanical coal mining complete equipment, it is characterized in that, comprising:
Sender unit (2) is used to launch first signal;
Signal receiving device (3), when the hydraulic support (11) of described comprehensive mechanical coal mining complete equipment and coal-winning machine (12) arrived predetermined relative location, described signal receiving device (3) received described first signal;
Checkout gear (4) is used to detect described signal receiving device (3) and whether receives described first signal, and obtains detection signal;
Control device (5); be used to receive described detection signal, if described signal receiving device (3) receives described first signal, described control device (5) is controlled described coal-winning machine (12) and is shut down; otherwise described control device (5) is controlled described coal-winning machine (12) operate as normal.
2. protection system according to claim 1; it is characterized in that; also comprise signal reflex device (6); when described hydraulic support (11) and described coal-winning machine (12) arrival predetermined relative location; described signal reflex device (6) receives described first signal, and it is reflexed to described signal receiving device (3).
3. protection system according to claim 2 is characterized in that, described sender unit (2) and described signal reflex device (6) one in the two is installed on described coal-winning machine (12), and another person is installed on described hydraulic support (11).
4. protection system according to claim 3 is characterized in that, described sender unit (2) is installed on described coal-winning machine (12) by first installing rack (7), and is positioned at a side relative with the cylinder (121) of described coal-winning machine (12).
5. protection system according to claim 4; it is characterized in that; described first installing rack (7) comprises by the riser (71) of bolt in described coal-winning machine (12); with the transverse slat (72) vertical with its cardinal principle; described sender unit (2) by bolt in described transverse slat (72); all offer circular hole (711) and strip hole (712) on described riser (71) and the described transverse slat (72), described bolt passes described circular hole (711) and described strip hole (712).
6. protection system according to claim 5 is characterized in that, described transverse slat (72) is positioned at the top of sender unit (2).
7. protection system according to claim 3 is characterized in that, described signal reflex device (6) is installed on the back timber (111) of described hydraulic support (11) by second installing rack (8).
8. protection system according to claim 7 is characterized in that, described signal reflex device (6) is reflecting plate (9).
9. protection system according to claim 8, it is characterized in that, described second installing rack (8) comprises first hang plate (81) and second hang plate (82) that connects by junction plate (83), and described first hang plate (81) and described second hang plate (82) cardinal principle are about the middle vertical plane symmetry of described junction plate (83); The number of described reflecting plate (9) is two, is installed on the outside of described first hang plate (81) and described second hang plate (82) respectively, so that reflection is from described first signal of both direction.
10. according to each described protection system of claim 2 to 9, it is characterized in that described sender unit (2) and described signal receiving device (3) have integrative-structure.
11., it is characterized in that described first signal is a laser signal according to each described protection system of claim 2 to 9.
12. a comprehensive mechanical coal mining complete equipment is characterized in that, comprises as each described protection system of claim 1 to 11.
CN200910250156A 2009-11-30 2009-11-30 Comprehensive mechanical coal mining complete equipment and protection system thereof Pending CN101709644A (en)

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Application Number Priority Date Filing Date Title
CN200910250156A CN101709644A (en) 2009-11-30 2009-11-30 Comprehensive mechanical coal mining complete equipment and protection system thereof

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Application Number Priority Date Filing Date Title
CN200910250156A CN101709644A (en) 2009-11-30 2009-11-30 Comprehensive mechanical coal mining complete equipment and protection system thereof

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CN101709644A true CN101709644A (en) 2010-05-19

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102628362A (en) * 2012-04-18 2012-08-08 中国煤矿机械装备有限责任公司 Automatic working face complete equipment for thin seam drum shearer
CN103541754A (en) * 2013-10-21 2014-01-29 北京天地玛珂电液控制系统有限公司 Coal mining face hydraulic support straightening system and straightening method
CN104500066A (en) * 2014-10-31 2015-04-08 三一重型装备有限公司 Support-shifting control system
CN110043257A (en) * 2019-06-05 2019-07-23 中国矿业大学(北京) A kind of coalcutter automatic reversing system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102628362A (en) * 2012-04-18 2012-08-08 中国煤矿机械装备有限责任公司 Automatic working face complete equipment for thin seam drum shearer
CN102628362B (en) * 2012-04-18 2014-07-23 中国煤矿机械装备有限责任公司 Automatic working face complete equipment for thin seam drum shearer
CN103541754A (en) * 2013-10-21 2014-01-29 北京天地玛珂电液控制系统有限公司 Coal mining face hydraulic support straightening system and straightening method
CN104500066A (en) * 2014-10-31 2015-04-08 三一重型装备有限公司 Support-shifting control system
CN110043257A (en) * 2019-06-05 2019-07-23 中国矿业大学(北京) A kind of coalcutter automatic reversing system

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Application publication date: 20100519