CN101707095B - Product line for painting copper sheet wire - Google Patents
Product line for painting copper sheet wire Download PDFInfo
- Publication number
- CN101707095B CN101707095B CN2009102346821A CN200910234682A CN101707095B CN 101707095 B CN101707095 B CN 101707095B CN 2009102346821 A CN2009102346821 A CN 2009102346821A CN 200910234682 A CN200910234682 A CN 200910234682A CN 101707095 B CN101707095 B CN 101707095B
- Authority
- CN
- China
- Prior art keywords
- hopper
- painting
- wheel
- copper sheet
- notch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention relates to a product line for painting a copper sheet wire. An upper and lower wire guiding wheels are respectively installed on an upper and lower guiding wheel brackets; an oven is installed on the bracket; a painting mechanism is located below the oven; more than three notches are uprightly arranged at an interval on a side wall of a chute of the painting mechanism; a clamping board is installed on the side wall of the chute; a mutton felt is disposed between the clamping board and the side wall; more than one separating board is fixed in the chute to divide the chute into more than two separate charge chutes; outlets of more than two feed pipes communicated with a hopper are located on the upper part of each charge chute. The lower part of the charge chute is communicated with a charging bucket by an overflow box. A film regulating mechanism is disposed on the upper part of the charge chute. On the film regulating mechanism, more than three inserting racks are hinged on a fixing frame. A limiting groove of a model cover is respectively disposed in a notch of the inserting rack. Inner end face of a shaft shoulder at two ends of the model cover is respectively connected with the upper and lower end faces of the inserting rack. The invention can paint more than two kinds of painting materials on the copper sheet wire and can automatically adjust the horizontal position of the painting model to keep the film uniform on the surface of the copper sheet wire.
Description
Technical field
The present invention relates to a kind of product line for painting copper sheet wire, belong to enamel-cover semihard transposed conductor technical field.
Background technology
Paper insulation heat bonding enamel-cover semihard transposed conductor is widely used in makes high voltage, high-power transformer winding coil, it is even to have the interior CURRENT DISTRIBUTION of the coil of making, and improves the cross-sectional area of conductor current density, reduces eddy current and circulation loss, reduce heating, improve cooling, improve advantages such as coil winding efficient.It has more characteristics such as good mechanical performance and heat bonding performance except the performance with common transposed conductor.
Paper insulation heat bonding enamel-cover semihard transposed conductor is selected the high-quality oxygen-free copper bar for use, produces copper strap wire by continuously extruded device, through japanning and oven dry, reaches qualified enameled sheet wire finished product again.Usually copper strap wire is to paint on the japanning curer and dry, with many copper strap wires on two guide rollers up and down, make copper strap wire carry out circular flow from bottom to top by motorized motions active guide roller, when lead through paint bath enter again the japanning mould the line hole time, paint vehicle evenly is coated in the copper strap wire surface, copper strap wire upwards moves to enter in the curer again dries, and copper strap wire is repeatedly circulated apply and dry through repeatedly painting, and just can reach the requirement of japanning.But paint bath only can hold a kind of paint vehicle usually, and copper strap wire often needs two or more paint vehicles to apply, as adopt self-adhesion lacquer or acetal paint or and other lacquer etc., many product line for painting of a kind of employing, not only increased considerably the manufacturing cost of lacquer wire, and can cause equipment idlely cause waste.Another kind is by the paint vehicle in the replacing paint bath, and clearing up paint bath on the one hand needs to stop work, and influences production efficiency, and the paint bath cleaning is unclean on the other hand, easily causes the instability of enameled sheet wire performance, and influences the quality and the life-span of transformer.Moreover because of every copper strap wire be that payingoff mechanism and take-up mechanism by separately carries out folding and unfolding, therefore the front and back running tension of each root copper strap wire can not keep in full accord, so in copper strap wire circular flow process, tend to cause the beat phenomenon of copper strap wire, and the japanning mould is stationary structure, therefore the copper strap wire behind the beat often produces the card phenomenon that stagnates by the japanning mould time, cause the monolateral japanning of copper strap wire, the japanning that copper strap wire is applied is inhomogeneous, especially in continuous painting and drying course, influenced ADHESION OF PAINTS power again, it is inhomogeneous to make the copper strap wire film thickness, the mechanical and physical performance that finally causes copper strap wire, puncture voltage and security performance etc. all have decline, because unstable properties, and influence the quality and the life-span of transformer.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can apply two or more paint vehicles to copper strap wire simultaneously, and can regulate japanning mould horizontal level automatically, can keep the uniform product line for painting copper sheet wire of copper strap wire surface coating.
The present invention for the technical scheme that achieves the above object is: a kind of product line for painting copper sheet wire, comprise the upper conductor wheel, the lower wire wheel, catalyst container, baking oven and coating mechanism, described upper conductor wheel and lower wire wheel are installed in respectively on upper conductor wheel support and the lower tumbler support, and the lower wire wheel is connected with the output shaft of motor, described baking oven is rack-mount, baking oven top also is equipped with catalyst container, rack-mount coating mechanism is positioned at the bottom of baking oven, it is characterized in that: described coating mechanism comprises feed pipe and rack-mount hopper and overflow launder, the perpendicular at interval notch that is equipped with more than three on the oblique sidewall of hopper, on the oblique sidewall of hopper clamping plate are installed, have on the clamping plate with oblique sidewall on the corresponding notch of notch, between this oblique sidewall and the clamping plate wool felt is installed, the hopper internal fixation has more than one dividing plate, hopper is divided into more than two independently hopper, the discharging opening of the plural feed pipe that communicates with hopper is positioned at the top of each hopper, each hopper bottom has the overflow launder that communicates, and isopipe root communicates with separately rewinding jar; The described top that is positioned at hopper also has the paint film core-regulating mechanism, described paint film core-regulating mechanism comprises fixed mount, inserts frame and die sleeve, its front side of rack-mount fixed mount has horizontal groove, slotting frame more than three is arranged in the horizontal groove of fixed mount, and slotting frame rear portion is hinged on the fixed mount, insert the frame front side and have notch, have the line hole in the die sleeve, periphery has stopper slot, the stopper slot of die sleeve is separately positioned in the notch of inserting frame, and the shaft shoulder at stopper slot two ends joins with the upper and lower end face of slotting frame respectively.
Paint bath of the present invention adopts the oblique sidewall of assembling, notch on the oblique sidewall is corresponding with the notch on the clamping plate, wool felt is installed on oblique sidewall and the clamping plate, copper strap wire passes wool felt and enters in the hopper, by wool felt coating is blocked, and, change convenient, fast because of after the wearing and tearing of copper strap wire wool felt that shuttling movement causes.Be provided with more than one dividing plate in the hopper of the present invention, hopper is divided into more than two independently hopper, therefore each hopper can be placed different paint vehicles, can carry out the coating that two or more lacquers are coated with to copper strap wire simultaneously, also can carry out the coating that a kind of lacquer is coated with to copper strap wire, reduce manufacturing cost, improve utilization rate of equipment and installations.Hopper of the present invention top has feed pipe, the bottom has overflow launder, and each overflow launder communicates with separately rewinding jar, makes things convenient for blowing, flash and the recovery of paint vehicle, can improve coating efficiency and enameled sheet wire performance, saves paint vehicle.
The present invention has increased lacquer mould automatic aligning mechanism; die sleeve is installed in the notch of inserting frame; be hinged on the holder and insert frame; carry out spacing by inserting frame to the height of die sleeve; make die sleeve in inserting frame, be quick condition and displacement in the horizontal direction; so die sleeve is adjusted in the position of inserting on the frame automatically according to the beat position of copper strap wire; make die sleeve along the front and back of inserting in the frame; about etc. the horizontal plane in a plurality of orientation adjust automatically; and keep copper strap wire can be positioned at the centre position in die sleeve line hole all the time; phenomenons such as the snap gauge of copper strap wire and monolateral japanning have been avoided effectively; improved the stability of japanning; through coating of lacquer liquid and oven dry repeatedly; all the time can protect copper strap wire to be coated with film uniformity, guarantee the enameled sheet wire stable performance.
Description of drawings
Below in conjunction with accompanying drawing embodiments of the invention are further described.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation that the present invention applies mechanism.
Fig. 3 is the structural representation that the present invention coats with lacquer mould automatic aligning mechanism.
Wherein: 1-lower tumbler support, 2-lower wire wheel, 3-regulating wheel, 4-copper strap wire, 5-upper conductor wheel, 6-upper conductor wheel support, 7-catalyst container, the 8-baking oven, 9-support, 10-paint film core-regulating mechanism, the 10-1-securing member, 10-2-inserts frame, the 10-21-notch, the 10-3-fixed mount, the horizontal groove of 10-31-, 10-4-die sleeve, 10-41-line hole, 10-42-stopper slot, the 10-43-shaft shoulder, the 11-feed pipe, 11-1-first feed pipe, 11-2-second feed pipe, 12-applies mechanism, 12-1-hopper, 12-11-first hopper, 12-12-second hopper, the oblique sidewall of 12-2-, 12-21-notch, the 12-3-clamping plate, 12-4-wool felt, 12-5-dividing plate, the 13-overflow launder, 13-1-first overflow launder, 13-2-second overflow launder, 14-rewinding jar, the 14-1-first rewinding jar, the 14-2-second rewinding jar.
Embodiment
See shown in Fig. 1～3, product line for painting copper sheet wire of the present invention, comprise upper conductor wheel 5, lower wire wheel 2, catalyst container 7, baking oven 8 and coating mechanism 12 and paint film core-regulating mechanism 10, this upper conductor wheel 5 and lower wire wheel 2 are installed in respectively on upper block support 6 and the lower tumbler support 1, and lower wire wheel 2 is connected with the output shaft of motor, rotate by motor-driven lower wire wheel 2, copper strap wire 4 can apply from bottom to top in circular flow, after repeatedly applying from top through the rolling-up mechanism rolling, the present invention is for ease of adjusting the flat motion tension force of copper, more than one regulating wheel 3 also is installed on the support 9, and the center line of regulating wheel 3 is positioned at the tangent line inboard of upper conductor wheel 5 and lower wire wheel 2.Baking oven 8 of the present invention is installed on the support 9, and baking oven 8 tops also are equipped with catalyst container 7, at high temperature dries by the japanning on 8 pairs of copper strap wires 4 of baking oven, and 7 pairs of waste gas of catalyst container carry out catalytic treatment.The present invention is installed in the bottom that coating mechanism 12 on the support 9 is positioned at baking oven 8, see shown in Figure 2, this coating mechanism 12 comprises feed pipe 11, be installed in hopper 12-1 and overflow launder 13 on the support 9, the oblique sidewall 12-2 of hopper 12-1 goes up the perpendicular at interval notch 12-21 that is equipped with more than three, clamping plate 12-3 is installed on the oblique sidewall 12-2 of hopper 12-1, have on the clamping plate 12-3 with oblique sidewall 12-2 on the corresponding notch of notch 12-21, between this oblique sidewall 12-2 and the clamping plate 12-3 wool felt 12-4 is installed, many copper strap wires 4 pass the wool felt 12-4 between oblique sidewall 12-2 and the clamping plate 12-3 notch, in copper strap wire 4 runnings, wool felt 12-4 plays sealing function.Hopper 12-1 internal fixation of the present invention has more than one dividing plate 12-5, hopper 12-1 is divided into more than two independently hopper, can be as shown in Figure 2, dividing plate 12-5 is respectively the first hopper 12-11 and the second hopper 12-12 with hopper 12-1, or hopper 12-1 is divided into independently more a plurality of hoppers by more a plurality of dividing plate 12-5, the discharging opening of the plural feed pipe 11 that communicates with hopper is positioned at the top of each hopper 12-1, be positioned at the top of the first hopper 12-11 and the second hopper 12-12 as the first feed pipe 11-1 and the second feed pipe 11-2, for convenient each hopper is fed in raw material, on this feed pipe 11 baiting valve is installed also, and each hopper 12-1 bottom has the overflow launder 13 that communicates, and overflow launder 13 bottoms communicate with separately rewinding jar 14, see shown in Figure 2, as two independently during hopper, the first hopper 12-11 and the second hopper 12-12 bottom have the first overflow launder 13-1 and the second overflow launder 13-2, and communicate with the first rewinding jar 14-1 and the second rewinding jar 14-2 by the passage that is installed in the first overflow launder 13-1 and the second overflow launder 13-2 bottom, realize blowing, production line requirement is efficiently satisfied in flash and recovery.
See shown in Figure 3, the top that the present invention is positioned at hopper 12-1 also has paint film core-regulating mechanism 10, this paint film core-regulating mechanism 10 comprises fixed mount 10-3, insert frame 10-2 and die sleeve 10-4, its front side of fixed mount 10-3 that is installed on the support 9 has horizontal groove 10-31, slotting frame 10-2 more than three is arranged in the horizontal groove 10-31 of fixed mount 10-3, and slotting frame 10-2 rear portion is hinged on the fixed mount 10-3 by securing member 10-1, slotting frame 10-2 is swung at horizontal plane along fixed mount 10-3, the front side of inserting frame 10-2 has notch 10-21, slotting frame 10-2 of the present invention can adopt 10-100 only and be installed on the fixed mount 10-3 usually, can decide according to the length of guide roller, has line hole 10-41 in the die sleeve 10-4, periphery has stopper slot 10-42, the monolateral gap of the line hole 10-41 of die sleeve 10-4 and copper strap wire 4 with 0.1～1mm, the stopper slot 10-42 of die sleeve 10-4 is separately positioned in the notch 10-21 that inserts frame 10-2, and the shaft shoulder 10-43 at stopper slot 10-42 two ends joins with the upper and lower end face of slotting frame 10-2 respectively, die sleeve 10-4 is carried out highly spacing by the upper and lower end face of inserting frame 10-2, and the monolateral clearance control of the stopper slot 10-42 that inserts the notch 10-21 of frame 10-2 front side and die sleeve 10-4 is between 2～5mm, die sleeve 10-4 only can the horizontal plane direction be regulated, the present invention is equipped with inner concave in the both ends of the surface up and down of die sleeve 10-4, inner concave by the bottom makes unnecessary paint vehicle retaining outside the 10-41 of the line hole of die sleeve 10-4, guarantee the thickness that copper strap wire is filmed, and make paint vehicle accumulate in this inner concave and with flow by gravity in hopper, guarantee that copper strap wire 4 peripheric surfaces evenly apply.
Claims (4)
1. product line for painting copper sheet wire, comprise upper conductor wheel (5), lower wire wheel (2), catalyst container (7), baking oven (8) and coating mechanism (12), described upper conductor wheel (5) and lower wire wheel (2) are installed in respectively on upper conductor wheel support (6) and the lower tumbler support (1), and lower wire wheel (2) is connected with the output shaft of motor, described baking oven (8) is installed on the support (9), baking oven (8) top also is equipped with catalyst container (7), be installed in the bottom that coating mechanism (12) on the support (9) is positioned at baking oven (8), it is characterized in that: described coating mechanism (12) comprises feed pipe (11) and is installed in hopper (12-1) and overflow launder (13) on the support (9), the oblique sidewall (12-2) of hopper (12-1) is gone up the perpendicular at interval notch (12-21) that is equipped with more than three, on the oblique sidewall (12-2) of hopper (12-1) clamping plate (12-3) are installed, have on the clamping plate (12-3) with oblique sidewall (12-2) on the corresponding notch of notch (12-21), between this oblique sidewall (12-2) and the clamping plate (12-3) wool felt (12-4) is installed, hopper (12-1) internal fixation has more than one dividing plate (12-5), hopper (12-1) is divided into more than two independently hopper, the discharging opening of the plural feed pipe (11) that communicates with hopper is positioned at the top of each hopper (12-1), each hopper (12-1) bottom has the overflow launder (13) that communicates, and overflow launder (13) bottom communicates with separately rewinding jar (14); The top that is positioned at hopper (12-1) also has paint film core-regulating mechanism (10), described paint film core-regulating mechanism (10) comprises fixed mount (10-3), insert frame (10-2) and die sleeve (10-4), its front side of fixed mount (10-3) that is installed on the support (9) has horizontal groove (10-31), slotting frame (10-2) more than three is arranged in the horizontal groove (10-31) of fixed mount (10-3), and slotting frame (10-2) rear portion is hinged on the fixed mount (10-3), insert frame (10-2) front side and have notch (10-21), has line hole (10-41) in the die sleeve (10-4), periphery has stopper slot (10-42), the stopper slot (10-42) of die sleeve (10-4) is separately positioned in the notch (10-21) of slotting frame (10-2), and the shaft shoulder (10-43) at stopper slot (10-42) two ends joins with the upper and lower end face of slotting frame (10-2) respectively.
2. product line for painting copper sheet wire according to claim 1 is characterized in that: the lower surface of described die sleeve (10-4) is provided with inner concave.
3. product line for painting copper sheet wire according to claim 1 is characterized in that: more than one regulating wheel (3) also is installed on the described support (9), and the center line of regulating wheel (3) is positioned at the tangent line inboard of upper conductor wheel and lower wire wheel.
4. product line for painting copper sheet wire according to claim 1 is characterized in that: baiting valve also is installed on the described feed pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102346821A CN101707095B (en) | 2009-11-27 | 2009-11-27 | Product line for painting copper sheet wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102346821A CN101707095B (en) | 2009-11-27 | 2009-11-27 | Product line for painting copper sheet wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101707095A CN101707095A (en) | 2010-05-12 |
| CN101707095B true CN101707095B (en) | 2011-03-23 |
Family
ID=42377312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009102346821A Expired - Fee Related CN101707095B (en) | 2009-11-27 | 2009-11-27 | Product line for painting copper sheet wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101707095B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103000313A (en) * | 2011-09-14 | 2013-03-27 | 吴江市神州机械有限公司 | Small vertical enameling machine |
| CN102820106B (en) * | 2012-08-23 | 2014-10-22 | 韩富生 | Special enamel coating device for mold-process enameled wire production |
| CN103050196B (en) * | 2012-12-24 | 2016-03-23 | 苏州市吴江神州双金属线缆有限公司 | The dual-purpose device for painting of enamelled wire |
| CN103714917A (en) * | 2013-12-27 | 2014-04-09 | 四川优特光电科技有限公司 | Enameling machine suitable for light-cured insulating paint |
| CN104835593A (en) * | 2015-05-13 | 2015-08-12 | 江苏句容联合铜材有限公司 | Vertical type enameled flat wire production line |
| CN104998795B (en) * | 2015-07-28 | 2017-08-01 | 江苏藤仓亨通光电有限公司 | One kind is used for cable, the unilateral device for painting of optical cable |
| CN110675995B (en) * | 2019-10-14 | 2020-12-15 | 瑞安市中德电工器材有限公司 | Electric appliance enameled wire manufacturing and processing system |
| CN113130143B (en) * | 2021-04-07 | 2023-03-28 | 铜陵精迅特种漆包线有限责任公司 | Floated painting system is used to vertical enamelling machine |
| CN113555169B (en) * | 2021-08-04 | 2023-07-18 | 铜陵市创威科技股份有限公司 | Single-sided painting die for flat lead |
-
2009
- 2009-11-27 CN CN2009102346821A patent/CN101707095B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN101707095A (en) | 2010-05-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101707095B (en) | Product line for painting copper sheet wire | |
| CN108973163B (en) | Impregnation die for fiber reinforced thermoplastic composite material | |
| CN109273174B (en) | Self-center enameled mold for electromagnetic wire | |
| CN111250345A (en) | A rubber coating equipment for packing carton production | |
| CN212242546U (en) | Waterproofing membrane tectorial membrane device | |
| CN113856952A (en) | CPP film processing is with antistatic masterbatch coating device | |
| CN204955424U (en) | A extrusion formula shower nozzle device for 3D printer | |
| CN208527155U (en) | It is a kind of to be coated with uniform extrusion coating machine die head gasket and die head | |
| CN208197512U (en) | The automatic control device of plastic detonating cord plastic-coated | |
| CN201562496U (en) | High speed flat wire mold painting apparatus | |
| CN201549276U (en) | Paint coating device for flat copper wire | |
| CN210045483U (en) | Flat wire single-side painting mold device | |
| CN201549277U (en) | Self-aligning device for paint-coated mould | |
| CN101702347B (en) | Device for painting only one surface of enameled flat wire | |
| CN201052496Y (en) | Generator stator stalloy four-roller paint coating machine | |
| CN202969015U (en) | Full-automatic film coating machine for flat plates | |
| CN201877223U (en) | Felt fixing device on enameling machine | |
| CN214043248U (en) | Painting device for enameled wire | |
| CN115402858A (en) | Continuous production line for impregnating and drying carbon felt | |
| CN201514812U (en) | Enameled wire horizontal die japanning device | |
| CN214262589U (en) | Heat-conducting glue coating and drying integrated equipment | |
| CN111300631B (en) | Film covering device for gypsum board forming production line | |
| CN210675793U (en) | Stainless steel wire film covering device | |
| CN220496710U (en) | Cylinder lithium cell side spraying mechanism | |
| CN206184701U (en) | Insulating cement coating device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110323 Termination date: 20141127 |
|
| EXPY | Termination of patent right or utility model |