CN101704048A - Process for stamping thin-wall battery case by using joggle die and joggle die - Google Patents

Process for stamping thin-wall battery case by using joggle die and joggle die Download PDF

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Publication number
CN101704048A
CN101704048A CN200910180047A CN200910180047A CN101704048A CN 101704048 A CN101704048 A CN 101704048A CN 200910180047 A CN200910180047 A CN 200910180047A CN 200910180047 A CN200910180047 A CN 200910180047A CN 101704048 A CN101704048 A CN 101704048A
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China
Prior art keywords
die
ladder
cavity
joggle
battery case
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CN200910180047A
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Chinese (zh)
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CN101704048B (en
Inventor
周勤勇
杨建林
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Wuxi Jinyang New Materials Co., Ltd.
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WUXI CITY JINGYANG NEW TYPE POWER SUPPLY CO Ltd
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Application filed by WUXI CITY JINGYANG NEW TYPE POWER SUPPLY CO Ltd filed Critical WUXI CITY JINGYANG NEW TYPE POWER SUPPLY CO Ltd
Priority to CN 200910180047 priority Critical patent/CN101704048B/en
Publication of CN101704048A publication Critical patent/CN101704048A/en
Application granted granted Critical
Publication of CN101704048B publication Critical patent/CN101704048B/en
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Abstract

The invention discloses a process for stamping a thin-wall battery case by using a joggle die and a joggle die. The process comprises: cutting a blank material to make a spherical blank; mounting the blank on the joggle die; stamping a shell of the battery case by the joggle die; and stamping the blank out from the spherical cavity of the joggle lower female die by using the cylindrical stamp stem to stamp the spherical cavities of a joggle upper female die and a joggle lower female die and forming circular arc-shaped transitional zone at the junction part of the joggle upper female die and the joggle lower female die at the same time. The cylindrical stamp stem is provided with a ring cutting groove. The wall of the shell under the transitional zone is thin and the wall of the shell above the transitional zone is thick, but the inside diameter of the whole shell is consistent; and thus, on the premise of ensuring the whole strength, the materials for producing the lower shell is saved, the material cost is saved and the relative battery holding capacity of the material is increased.

Description

A kind of technology and ladder die of ladder die punched thin-wall battery case
Technical field
The present invention relates to a kind of production technology of battery case, a kind of specifically technology that adopts Production of Stamping Die thin wall battery shell.
Background technology
Traditional die casting comprises common pattern, forging die and mould such as extrusion die, withdrawing pattern etc. that some are special.The present invention has designed a kind of novel stepped diel.
The wall thickness of the battery case that mould commonly used is produced is bigger, is generally the uniform battery case of wall thickness.But through discovering, the opening part of battery case needs inside flanging, and is general bigger to the requirement of strength of structure, and most of housing of battery case does not bear other structural stress except the tension force that bears battery material.So be the thinner structure of wall thickness that the wall thickness of the housing parts of battery case can be designed to the ratio open place, under the condition of the structural strength that guarantees opening part, can satisfy the use needs of battery case in the process of producing.And meanwhile, if having reduced wall thickness also can save and produce the needed consumptive material of battery case, and relative increase the internal capacity of battery case, increased the electric weight of battery.
Summary of the invention
The technology and the ladder die that the purpose of this invention is to provide a kind of ladder die punched thin-wall battery case adopt novel impact style moulding battery case.
The objective of the invention is to be achieved through the following technical solutions:
A kind of technology of ladder die punched thin-wall battery case, blank is cut into circular blank, blank is installed on the ladder die, form the shell of battery case by the ladder die punching press, circular die cavity by columned jumper bar punching press ladder upper cavity die and ladder lower cavity die, blank punching press from the circular die cavity of ladder lower cavity die is come out, has the ring cutting groove on the described columned jumper bar, intersection at ladder upper cavity die and ladder lower cavity die forms the arc transition band simultaneously, the wall thickness of the lower case of intermediate zone is thinner, the upper body wall thickness of intermediate zone is thicker, but the internal diameter of whole housing is identical, so also just under the prerequisite that has guaranteed bulk strength, can save the needed material of production lower case, saved material cost, and the relative battery capacity of material is increased, the arc transition band can solve the structure problem of extending stress band simultaneously.
The ladder die of the punching battery case that above-mentioned technology adopted, comprise the ladder upper cavity die, ladder lower cavity die and jumper bar, ladder upper cavity die and ladder lower cavity die have the butt joint plane, the butt joint plane is the lower surface of ladder upper cavity die and the upper surface of ladder lower cavity die, the correspondence position of ladder upper cavity die and ladder lower cavity die is provided with concentric circular die cavity, circular die cavity is used for punching press to be used, and the aperture of the circular die cavity of ladder upper cavity die is slightly larger than the aperture of the circular die cavity of ladder lower cavity die, the circular die cavity of ladder upper cavity die is used for fixing the blank of battery case, the circular die cavity of ladder lower cavity die is used to support blank and cooperates jumper bar moulding battery case, described jumper bar punching press blank enters in the circular die cavity, the external diameter of jumper bar is less than the aperture of circular die cavity, and the distance of the circular die cavity of jumper bar external diameter and ladder lower cavity die is exactly the thickness of the battery case of the moulding of wanting.
Description of drawings
With embodiment the present invention is described in further detail with reference to the accompanying drawings below.
Fig. 1 is the ladder upper cavity die and the ladder lower cavity die shape assumption diagram of the technology of the described ladder die punched thin-wall of embodiment of the invention battery case;
Fig. 2 is the structure chart of jumper bar of the present invention;
Fig. 3 is the structure chart of thin wall battery shell of the present invention.
Among the figure:
1, ladder upper cavity die; 2, ladder lower cavity die; 3, jumper bar; 4, circular die cavity; 5, groove; 6, thin wall battery shell.
The specific embodiment
As shown in Figure 3, the technology of ladder die punched thin-wall battery case 6 of the present invention, blank is cut into circular blank, blank is installed on the ladder die, form the shell of battery case by the ladder die punching press, circular die cavity by columned jumper bar punching press ladder upper cavity die and ladder lower cavity die, blank punching press from the circular die cavity 4 of ladder lower cavity die 2 is come out, has ring cutting groove 5 on the described columned jumper bar 3, intersection at ladder upper cavity die 1 and ladder lower cavity die 2 forms the arc transition band simultaneously, the wall thickness of the lower case 6 of intermediate zone is thinner, upper body 6 wall thickness of intermediate zone are thicker, but the internal diameter of whole housing 6 is identical, so also just under the prerequisite that has guaranteed bulk strength, can save the needed material of production lower case, save material cost, and the relative battery capacity of material is increased, the arc transition band can solve the structure problem of extending stress band simultaneously.
As shown in Figure 1, the technology of ladder die punched thin-wall battery case of the present invention, comprise ladder upper cavity die 1, ladder lower cavity die 2 and jumper bar 3, ladder upper cavity die 1 and ladder lower cavity die 2 have the butt joint plane, the butt joint plane is the lower surface of ladder upper cavity die and the upper surface of ladder lower cavity die, the correspondence position of ladder upper cavity die 1 and ladder lower cavity die 2 is provided with concentric circular die cavity 4, circular die cavity 4 is used for punching press to be used, and the aperture A of the circular die cavity 4 of ladder upper cavity die 1 is slightly larger than the aperture B of the circular die cavity 4 of ladder lower cavity die 2, the circular die cavity of ladder upper cavity die 1 is used for fixing the blank of battery case, the circular die cavity 4 of ladder lower cavity die 2 is used to support blank and cooperates jumper bar 3 moulding battery cases, described jumper bar 3 punching press blanks enter in the circular die cavity 4, the external diameter of jumper bar 3 is less than the aperture of circular die cavity, and the distance of the circular die cavity 4 of jumper bar 3 external diameters and ladder lower cavity die is exactly the thickness of the battery case of the moulding of wanting.
As shown in Figure 2, jumper bar 3 of the present invention is cylindrical.And on columniform jumper bar 3 ring cutting groove 5.
The joggle die of the present invention's design can be realized the punch forming to battery case 6, and can realize the multiple shaping structures of battery case, particularly can realize the moulding of thin wall battery shell 6.Compare with used usually forming method, the joggle die of the present invention's design can be saved the consumptive material of battery case, and can increase the stocking space in the battery case, improves the capacity of battery.

Claims (3)

1. the technology of a ladder die punched thin-wall battery case, blank is cut into circular blank, blank is installed on the ladder die, form the shell of battery case by the ladder die punching press, circular die cavity by columned jumper bar punching press ladder upper cavity die and ladder lower cavity die, blank punching press from the circular die cavity of ladder lower cavity die is come out, has the ring cutting groove on the described columned jumper bar, intersection at ladder upper cavity die and ladder lower cavity die forms the arc transition band simultaneously, the wall thickness of the lower case of intermediate zone is thinner, the upper body wall thickness of intermediate zone is thicker, but the internal diameter of whole housing is identical.
2. the technology of the described ladder die punched thin-wall of claim 1 battery case, it is characterized in that, the ladder die that is adopted comprises the ladder upper cavity die, ladder lower cavity die and jumper bar, ladder upper cavity die and ladder lower cavity die have the butt joint plane, the butt joint plane is the lower surface of ladder upper cavity die and the upper surface of ladder lower cavity die, the correspondence position of ladder upper cavity die and ladder lower cavity die is provided with concentric circular die cavity, and the aperture of the circular die cavity of ladder upper cavity die is slightly larger than the aperture of the circular die cavity of ladder lower cavity die, described jumper bar punching press blank enters in the circular die cavity, and the external diameter of jumper bar is less than the aperture of circular die cavity.
3. the technology of ladder die punched thin-wall battery case according to claim 2 is characterized in that, described jumper bar is cylindrical, and on columniform jumper bar the ring cutting groove.
CN 200910180047 2009-10-26 2009-10-26 Process for stamping thin-wall battery case by using joggle die and joggle die Active CN101704048B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200910180047 CN101704048B (en) 2009-10-26 2009-10-26 Process for stamping thin-wall battery case by using joggle die and joggle die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200910180047 CN101704048B (en) 2009-10-26 2009-10-26 Process for stamping thin-wall battery case by using joggle die and joggle die

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CN101704048A true CN101704048A (en) 2010-05-12
CN101704048B CN101704048B (en) 2013-04-10

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942112A (en) * 2015-07-08 2015-09-30 哈尔滨工业大学 Method of forming thin-wall blank step by step with multi-rod force application
CN107199287A (en) * 2017-01-25 2017-09-26 蔡振豪 The manufacture method and particular manufacturing craft of a kind of phone housing
CN108213158A (en) * 2017-12-25 2018-06-29 东莞捷荣技术股份有限公司 Based on the thinning impact forming method of mobile phone battery cover side wall, battery cover and mobile phone

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1432199A (en) * 2000-05-26 2003-07-23 吉莱特公司 Method of forming casing electrochemical cell
CN1519965A (en) * 2003-02-04 2004-08-11 ʯ����ƹ�ҵ��ʽ���� Cathode can for battery and its mfg. meethod
CN101208817A (en) * 2005-07-21 2008-06-25 松下电器产业株式会社 Battery can and method of manufacturing the same
CN101259498A (en) * 2007-03-06 2008-09-10 昭和电工包装株式会社 Forming method and forming device for battery shell

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1432199A (en) * 2000-05-26 2003-07-23 吉莱特公司 Method of forming casing electrochemical cell
CN1519965A (en) * 2003-02-04 2004-08-11 ʯ����ƹ�ҵ��ʽ���� Cathode can for battery and its mfg. meethod
CN101208817A (en) * 2005-07-21 2008-06-25 松下电器产业株式会社 Battery can and method of manufacturing the same
CN101259498A (en) * 2007-03-06 2008-09-10 昭和电工包装株式会社 Forming method and forming device for battery shell

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942112A (en) * 2015-07-08 2015-09-30 哈尔滨工业大学 Method of forming thin-wall blank step by step with multi-rod force application
CN104942112B (en) * 2015-07-08 2017-01-18 哈尔滨工业大学 Method of forming thin-wall blank step by step with multi-rod force application
CN107199287A (en) * 2017-01-25 2017-09-26 蔡振豪 The manufacture method and particular manufacturing craft of a kind of phone housing
CN108213158A (en) * 2017-12-25 2018-06-29 东莞捷荣技术股份有限公司 Based on the thinning impact forming method of mobile phone battery cover side wall, battery cover and mobile phone

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Address after: 214117 6 Wuxi Road, Xishan, Jiangsu.

Patentee after: Wuxi Jinyang New Materials Co., Ltd.

Address before: 214117 6 Wuxi Road, Xishan, Jiangsu.

Patentee before: Wuxi City Jingyang New Type Power Supply Co., Ltd.