Background technology
Heavy metal element such as the CN101245211 such as copper, iron, vanadium that usually contain some amount in traditional anti-pollution layer.These have metallic element around under the environmental activity, slowly discharge or move to coatingsurface, physics or chemical reaction take place, thereby make coating have good contamination resistance.In order to keep the long-lasting of anti-soil characteristic, the decay of activity phase that metal is arranged in the coating often is longer than the digestion period of polymeric binder in the coating.Therefore,, there is metallic particles from coating, to come off, pollutes surrounding environment along with the prolongation of time.
In addition, germ resistance coating is realized antibacterial such as CN101250344, CN101161734 by adding antiseptic-germicide.Antiseptic-germicide can be divided into the organism class, phosphoric acid salt, silicates, inorganic oxide such as triclosan, pyrithione, titanium dioxide etc.These antiseptic-germicides are because its special chemical structure and physical property, often can only be to an a kind of or bacterioid, fungi is killed or restraining effect, therefore germ resistance does not have suitable type, and antibacterial effect can decompose along with antiseptic-germicide, aging and decay actual antibacterial effect, antibiotic long-lasting all undesirable.So the exploitation environment-friendly type is long-lasting, antibiotic, the anti-pollution layer of universality receive much concern; And antibiotic, anti-pollution layer has wide use such as school, hospital, dwelling house, and field such as naval vessel.
Zinc oxide has the ultraviolet ray of absorption (UV) characteristic, has fabulous anti-aging effect so contain the coating of zinc oxide, prolong the work-ing life of coating, and the zinc oxide of some amount can also improve toughness and the hardness such as the U.S. Pat 4139515 of coating.On the other hand, U.S. Pat 7348029 explanation nano granular of zinc oxide also possess the ability that germ grows that suppresses except uvioresistant.Purport of the present invention provides a kind of preparation method of Nano-class zinc oxide coating, and coating has ideal universality antibacterial ability, and pollution resistance is pollution-free to environmental quality longer, has characteristics such as environment-friendly type.
Summary of the invention
Purpose of the present invention is exactly to provide nanometer ZnO anti-bacterial and anti-fouling coating that a kind of anti-microbial property is good, weather resistance is excellent and preparation method thereof for the defective that overcomes above-mentioned prior art existence.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of nanometer ZnO anti-bacterial and anti-fouling coating is characterized in that, this coating comprises following component and weight part:
Nano granular of zinc oxide 20-60;
Modified zinc oxide auxiliary agent 0-3;
Photosensitizers 0.5-3;
Binding agent 1.5-10;
High molecular polymer 15-30;
Auxiliary agent 2-10;
Solvent 30-50;
Solubility promoter 90-160.
Described nano granular of zinc oxide specific surface area is 10-200m
2/ g, this particle size is 20-100nm.
Described modified zinc oxide auxiliary agent comprises diammonium hydrogen citrate, 1,2-dihydroxyl-3,5-sodium disulfonate or 2-(2-(2-methoxy ethoxy) oxyethyl group) acetate.
Described photosensitizers comprises strontium titanate, anatase titanium dioxide, hypericum red, porphyrin acid zinc, meso-four (N-methyl-4-pyridyl) porphyrin, one or more in 2-Mercaptopyridine-N-oxide zinc or the azulene cyclopentacycloheptene.
Described binding agent comprises one or more in epoxidation linseed oil, polyolefine long chain molecule class or the hydroxylated cellulose.
Described high molecular polymer comprises one or more in acrylic resin, urethane resin, polyorganosiloxane resin, polyalkide resin or the polyester.
Described auxiliary agent comprises one or more in silicone tensio-active agent, para toluene sulfonamide, hexamethoxymethyl melamine, dimethylaminoethanol, rosin, white carbon black, oiliness dyestuff or the water-soluble dye.
Described solvent comprises methyl iso-butyl ketone (MIBK), ethanol, dimethylbenzene or water.
Described solubility promoter comprises deionized water, glycol isopropyl ether or ethanol.
A kind of preparation method of nanometer ZnO anti-bacterial and anti-fouling coating is characterized in that, this method may further comprise the steps:
(1) get the raw materials ready: prepare raw material according to following component and weight part content:
Nano granular of zinc oxide 20-60,
Modified zinc oxide auxiliary agent 0-3,
Photosensitizers 0.5-3,
Binding agent 1.5-10,
High molecular polymer 15-30,
Auxiliary agent 2-10,
Solvent 30-50,
Solubility promoter 90-160;
(2) the modified zinc oxide auxiliary agent is dissolved in the solubility promoter, slowly pour into nano granular of zinc oxide in the solubility promoter after opening stirring, obtain solution, this solution imports milling apparatus behind ultrasonic oscillation 2-5h, it is 2500-3000rpm that rotating speed is ground in control, grind 150-200min, vacuum-drying obtains surface-functionalized nano zine oxide to constant weight again;
(3) surface-functionalized nano zine oxide, photosensitizers and solvent are placed milling apparatus, it is 250-350rpm that rotating speed is ground in control, add binding agent, high molecular polymer and auxiliary agent again, continue to stir 30-90min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Compared with prior art, the present invention can adopt modes such as manual brushing or electrostatic spraying to implement, compare with traditional anti-bacterial and anti-fouling coating, nano zine oxide has high surface active energy, be subjected to ultraviolet induction easilier, promptly photochemical reaction can take place, generate the hydrogen peroxide (H of ideal concentration under the effect of visible light, oxygen, water
2O
2), make coating surface have antibiotic universality, stain resistance is outstanding, and the weather resistance excellence is specially adapted to that antibiotic, the anti-soil industries such as naval vessel, traffic, school, hospital that have certain requirements are had higher economy return.
Embodiment
The present invention is described in detail below in conjunction with specific embodiment.
Embodiment 1
The 2g diammonium hydrogen citrate is dissolved in the 158g deionized water; the nano granular of zinc oxide that after open stirring with the 40g particle diameter is 30nm is slowly poured in the deionized water; the nano zine oxide aqueous solution is ultrasonic oscillation 2.5h under ultrasonoscope; to shake rear solution then pours in the Netzsch MiniCer beveller; the control rotating speed is 2500-3000rpm; grind and stir 160min, vacuum-drying is until constant weight then.With dried surface-functionalized nano zine oxide 40g, hypericum red 3g, methyl iso-butyl ketone (MIBK) 19.6g, dimethylbenzene 17.1g insert in the Netzsch ShearMaster beveller, and the control rotating speed is that 250-350rpm grinds stirring, add rosin 10g more successively, acrylic resin 6.2g, commercially available epoxidation linseed oil Flexol LOE1.5g, commercially available MPA 2000X0.6g, white carbon black 0.4g, oiliness dyestuff 1.6g.Continue to stir 70min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Embodiment 2
With 2g 1; 2-dihydroxyl-3; the 5-sodium disulfonate is dissolved in the 91g deionized water; the nano granular of zinc oxide that after open stirring with the 40g particle diameter is 30nm slowly adds deionized water for stirring 2h; add behind the 5g Disperbyk190 ultrasonic oscillation 4.5h under ultrasonoscope again, will shake rear solution then and pour in the NetzschMiniCer beveller, the control rotating speed is 2500-3000rpm; grind 160min, vacuum-drying is until constant weight then.With dried surface-functionalized nano zine oxide 23.4g, 1.5g commercial surfactant 5103, hypericum red 1g, pure water 40.4g inserts in the Netzsch ShearMaster beveller, rotating speed 250-350rpm stirs, add Natvosol 0.5g successively, water-soluble polyester-ammoniacum resin 24g, dimethylaminoethanol (DMEA) 1g, hexamethoxymethyl melamine (HMMM) 6.3g, para toluene sulfonamide 0.3g, water-soluble dye 1.6g, stir 30min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Embodiment 3
2.4g 2-(2-(2-methoxy ethoxy) oxyethyl group) acetate is dissolved in the 14g glycol isopropyl ether; After open stirring be that the nano granular of zinc oxide of 30nm slowly adds and mixes 30min with the 40g particle diameter; then the zinc oxide slurry is poured in the Ai Kate electronically controlled three roll machine (EXAKT 80E); add 77g ethanol while stirring; nano zine oxide-ethanol liquid ultrasonic oscillation 2.5h under ultrasonoscope then; to shake back nano zine oxide-ethanolic soln pours in the Netzsch MiniCer beveller; rotating speed 2500-3000rpm grinds 160min, and vacuum-drying is until constant weight then.With dried surface-functionalized nano zine oxide 40g, methyl iso-butyl ketone (MIBK) 19.6g, dimethylbenzene 17.1g insert in the Netzsch ShearMaster beveller, and the control rotating speed is that 250-350rpm stirs, add rosin 10g successively, acrylic resin 6.2g, commercially available Flexol LOE1.5g, commercially available MPA 2000X 0.6g, white carbon black 0.4g, oiliness dyestuff 1.6g continues to stir 90min, promptly obtains nanometer ZnO anti-bacterial and anti-fouling coating.
Embodiment 4
With the 30g particle diameter is that the nano granular of zinc oxide of 30nm and the commercially available Disperbyk 9076 of 30g pour into as solubility promoter and mix 30min in the stainless steel cask, then the zinc oxide slurry is poured in the Ai Kate electronically controlled three-roller (EXAKT 80E), add 40g ethanol while stirring, nano zine oxide-ethanol liquid ultrasonic oscillation 2.5h under ultrasonoscope then, concussion back nano zine oxide-ethanolic soln is poured in the NetzschMiniCer beveller, the control rotating speed is 2500-3000rpm, grind 160min, vacuum-drying is until constant weight then.With dried surface-functionalized nano zine oxide 23.4g, 5103 tensio-active agent 1.5g, hypericum red 1g, pure water 40.4g inserts in the Netzsch ShearMaster beveller, the control rotating speed is that 250-350rpm stirs, add Natvosol 0.5g more successively, water-soluble polyester-ammoniacum resin 24g, dimethylaminoethanol (DMEA) 1g, hexamethoxymethyl melamine (HMMM) 6.3g, para toluene sulfonamide 0.3g, water-soluble dye 1.6g, stir 40min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Comparative Examples 1
With zinc oxide 39g, methyl iso-butyl ketone (MIBK) 19.6g, dimethylbenzene 18.1g insert in the Netzsch ShearMaster beveller, and the control rotating speed is that 250-350rpm stirs, add rosin 10g more successively, acrylic resin 6.2g, Flexol LOE 1.5g, MPA 2000X 0.6g, anatase titanium dioxide 3g, white carbon black 0.4g, oiliness dyestuff 1.6g continues to stir 30-90min.
Comparative Examples 2
With zinc oxide 25.4g, dimethylaminoethanol (DMEA) 0.9g, anatase titanium dioxide 1g, pure water 40g insert in the Netzsch ShearMaster beveller, and the control rotating speed is that 250-350rpm stirs, add 5103 tensio-active agent 1.5g more successively, Natvosol 0.5g, water-soluble polyester-ammoniacum resin 24g, hexamethoxymethyl melamine (HMMM) 6.4g, para toluene sulfonamide 0.3g stirs 30-90min.
Coating performance to embodiment 1-4 and Comparative Examples is tested: earlier high-performance aluminum is closed AL2024-T3 aviation sheet material and cut into square test panel (50mm * 50mm), wipe residual grease on the test panel with acetone soln, remove residuals on the test panel with reference to the BAC5749 of Boeing Co. standard with alkaline cleansing agent, further test plate surface is carried out deoxidation treatment according to the BAC5765 standard, further handle aluminum alloy surface with reference to the BAC5748 standard, at room temperature use the deionized water rinsing surface then, drying, standby.
The beta version of cleaning is further made anti-corrosive treatment, and concrete operations see also correlative detail in " preparation method of high strength, high toughness Al-alloy corrosion-resistant finishes " patent of Shanghai Boping Aviation Technology Co., Ltd. application.At antibiotic, the anti-soil liquid of anticorrosion aluminium surface spraying nano zine oxide, vacuum-drying 48h removes solvent then, forms antibioticly, and the anti-soil protective layer carries out content of hydrogen peroxide mensuration.Concrete testing method is as follows:
The 1L synthetic sea water (ASTM D1141) of in plastic tank, packing into, and in seawater, constantly charge into air with pneumatic pump, an aluminium base test panel of coating this example coating is immersed in the synthetic sea water, with the 60w incandescent light synthetic sea water surface is shone, extract the synthetic sea water sample every certain irradiation time, with ET8600 hydrogen peroxide determination instrument, measure H
2O
2Trace, the result is as shown in table 1.
Table 1
Specimen |
Irradiation time/h |
??H
2O
2/mg/L
|
Embodiment 1 |
??0??48??72??200 |
??0??0.4??0.6??1.6 |
Embodiment 2 |
??0 |
??0 |
|
??48??72??200 |
??0.6??0.8??1.8 |
Embodiment 3 |
??0 |
??0 |
|
??48??72??200 |
??0.3??0.7??1.5 |
Implementation column 4 |
??0 |
??0 |
Specimen |
Irradiation time/h |
??H
2O
2/mg/L
|
|
??48??72??200 |
??0.8??1.0??2.0 |
Comparative Examples 1 |
??0 |
??0 |
|
??48??72??200 |
??0.2??0.4??1.4 |
Comparative Examples 2 |
??0 |
??0 |
|
??48??72??200 |
??0.1??0.3??1.2 |
Embodiment 5
A kind of preparation method of nanometer ZnO anti-bacterial and anti-fouling coating, this method may further comprise the steps:
(1) 1g modified zinc oxide auxiliary agent diammonium hydrogen citrate being dissolved in the 90g solubility promoter deionized water, is 20nm with the 20g particle diameter after open stirring, and specific surface area is 10m
2The nano granular of zinc oxide of/g is slowly poured in the solubility promoter, obtains solution, and this solution imports milling apparatus behind ultrasonic oscillation 2h, and it is 2500rpm that rotating speed is ground in control, grinds 150min, and vacuum-drying obtains surface-functionalized nano zine oxide to constant weight again;
(3) 20g is surface-functionalized nano zine oxide, 0.5g photosensitizers strontium titanate and 30g dimethylbenzene place milling apparatus, it is 250rpm that rotating speed is ground in control, add 1.5g binding agent hydroxylated cellulose, 15g high molecular polymer urethane resin and 2g auxiliary agent para toluene sulfonamide again, continue to stir 30min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Embodiment 6
(1) 3g modified zinc oxide auxiliary agent diammonium hydrogen citrate being dissolved in the 160g solubility promoter ethanol, is 100nm with the 60g particle diameter after open stirring, and specific surface area is 200m
2The nano granular of zinc oxide of/g is slowly poured in the solubility promoter, obtains solution, and this solution imports milling apparatus behind ultrasonic oscillation 5h, and it is 3000rpm that rotating speed is ground in control, grinds 200min, and vacuum-drying obtains surface-functionalized nano zine oxide to constant weight again;
(3) 60g is surface-functionalized nano zine oxide, 3g photosensitizers meso-four (N-methyl-4-pyridyl) porphyrin and 50g methyl iso-butyl ketone (MIBK) place milling apparatus, it is 350rpm that rotating speed is ground in control, add 10g binding agent polypropylene, 30g high molecular polymer polyorganosiloxane resin and 2g para toluene sulfonamide, 4g white carbon black, 4g oiliness dyestuff again, continue to stir 90min, promptly obtain nanometer ZnO anti-bacterial and anti-fouling coating.
Above embodiment and Formulation Example only are used for the present invention and unrestricted technical scheme described in the invention; Therefore, although this specification sheets has been described in detail the present invention with reference to above-mentioned each embodiment, Formulation Example,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of spirit and scope of the invention, all should be encompassed in the middle of the claim scope of the present invention.