CN101700586B - Fully automatic anchor cable blanking machine - Google Patents
Fully automatic anchor cable blanking machine Download PDFInfo
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- CN101700586B CN101700586B CN2009102309127A CN200910230912A CN101700586B CN 101700586 B CN101700586 B CN 101700586B CN 2009102309127 A CN2009102309127 A CN 2009102309127A CN 200910230912 A CN200910230912 A CN 200910230912A CN 101700586 B CN101700586 B CN 101700586B
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- steel strand
- machine
- strand wires
- anchor cable
- sawing machine
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Abstract
The invention belongs to auxiliary equipment for anchor cable blanking and especially discloses an automatic anchor cable blanking machine. The machine comprises a pay-off spool, a tractor, a sawing machine and a discharge shelf which are communicated with an electrical control system and an air control system and are connected in sequence by a steel strand. The machine is characterized in that the pay-off spool holds the steel strand and is provided with a braking device at the bottom; a guide slot passing through the steel strand is arranged on the upper part of the sawing machine and is communicated with a guide block in a compressing device. A dicing saw controlled by hoisting a cylinder is arranged in the sawing machine at the lower end of the compressing device; a limit switch is communicated with an electrical control system of the sawing machine; and a clamping device, a pulling-off device and a turning plate controlled by the cylinder are arranged on the discharge shelf. The machine features simple and convenient operation, reliable property, accurate anchor cable length and neat end heads, thus being conductive to reducing the labor intensity of workers, reducing the quantity of saw blades of grinding wheels and ensuring production safety.
Description
(1) technical field
The invention belongs to anchor cable blanking auxiliary equipment, particularly a kind of fully automatic anchor cable blanking machine.
(2) background technology
At present, artificial mode is mostly adopted in the blanking of domestic mine industry anchor cable, artificial unwrapping wire, artificial traction, artificial braking, the abrasive cutoff saw cutting, a dead lift, this method labour intensity is big, inefficiency, it is many to take staff, and operation easier is big, and workman's inherently safe and not guarantee of production safety.
(3) summary of the invention
The present invention is in order to remedy the deficiencies in the prior art, provide a kind of simple to operate, safe and reliable, effectively reduce the fully automatic anchor cable blanking machine of labour intensity.
The present invention is achieved through the following technical solutions:
A kind of fully automatic anchor cable blanking machine comprises being communicated with automatically controlled pneumatic control system and the draw drum that connects successively by steel strand wires, hauling machine, sawing machine and unloading rack, it is characterized in that: splendid attire steel strand wires on the described draw drum, and the bottom is provided with brake apparatus; Sawing machine top is provided with the gathering sill by steel strand wires, and the guide pad in gathering sill and the hold down gag is communicated with, and the sawing machine that is positioned at the hold down gag lower end is equipped with by cylinder and promotes the cast-cutting saw of controlling, and limit switch is communicated with the electric-control system of sawing machine; The turnover panel that clamping device, pulling off device is installed on the unloading rack and controls by cylinder.
The present invention includes draw drum, hauling machine, sawing machine, unloading rack and automatically controlled pneumatic control system during blanking, are lifted on steel strand wires on the draw drum, start hauling machine,, its brake apparatus is opened for the rotation of draw drum provides power, steel strand wires are through in the pressure roller of hauling machine, advance the sawing machine gathering sill, cross sawing machine and advance unloading rack, when steel strand wires run to preseting length, limit switch starts, the electric-control system of interlock sawing machine, cast-cutting saw running, cylinder begins to promote, after cutting off steel strand wires, clamping cylinder is mentioned, and cast-cutting saw stops, cylinder falls, pulling off device resets after steel strand wires are pulled out, and the unloading rack turnover panel falls, and line is drawn off, dig then, finish a working cycles.
Add between draw drum of the present invention and the hauling machine by the staggered anyhow side by side in twos guiding wheels that form of four carrying rollers, steel strand wires pass from the guiding wheels.After steel strand wires are pulled out draw drum,, can not walk by regular link because steel strand wires elasticity is bigger, the setting of guiding wheels can the standard steel strand wires operation, because blanking is at in-house operation, the guiding wheels can make steel strand wires walk by designed lines, help reducing floor space.
Draw drum of the present invention bottom installs plane bearing additional, and the top is provided with shellproof gland, and outer periphery is equipped with vertical carrying roller and baffle plate, and the steel strand wires tail end installs lockset additional.Draw drum is mainly born the task of splendid attire steel strand wires, when hauling machine is worked, the draw drum brake apparatus is opened automatically, and begin to rotate, because steel strand wires elasticity is bigger, come off sometimes, outer bullet, on collapse, in this case, shellproof gland, vertical carrying roller and baffle plate play a role, and steel strand wires are drawn out stably; When hauling machine quits work, the brake apparatus Braking mode; When every dish steel strand wires were put into least significant end, the lockset that is locked in the steel strand wires end played a role, and steel strand wires can not be ejected, and realized safety in production.
The casing bearing of hauling machine of the present invention is provided with two-wire groove and two groups of pair roller running rollers, and one group axle is gone up by shaft joint connection reductor therein.Reductor and biconjugate roller running roller the frictional force that has increased roller and steel strand wires is set, two-wire groove inlet wire is applicable to the steel strand wires of all size.
The casing of sawing machine of the present invention is an enclosed construction, and inside is provided with dust guard, and compressed air control system is installed in the dust guard.Steel strand wires and cast-cutting saw are arranged in the sealed environment; sawing machine top is provided with gathering sill; guide pad in the pressure setting can make crooked steel strand wires pass through sawing machine smoothly; hold down gag compresses steel strand wires during cutting; prevent that the steel strand wires displacement from damaging cast-cutting saw slice, influence cutting, the dirt device of setting up defences in the casing of sawing machine; prevent that by compressed air control system dust from leaking, help protecting external environment.
Unloading rack of the present invention is laid rubber slab with the square steel tube welding fabrication and on its surface.When being provided with of rubber slab is beneficial to the buffering blanking to the impact of unloading rack.
The present invention adopts the bimodulus electrical control: one, and instruction and each motor and magnetic valve are sent in the intelligent object programming; Two, generally automatically controlled, by a change-over switch, conversion realize manually with automatically, time-delay relay finishes traction, brake, compress cutting, send reset, the turnover panel discharging, the length of limit switch setting steel strand wires, transfer to the electronic counter numeration, each cylinder is controlled by magnetic valve.
The present invention is easy and simple to handle, dependable performance, and anchor cable length is accurate, and the termination is neat, helps reducing labor strength, reduces emery wheel saw blade consumption, ensures production safety.
(4) description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of draw drum of the present invention;
Fig. 3 is the lead structural representation of wheels of the present invention;
Fig. 4 is the structural representation of hauling machine of the present invention;
Fig. 5 looks schematic diagram for the master of sawing machine of the present invention;
Fig. 6 is an A-A face structural representation shown in Figure 5.
Among the figure, 1 draw drum, 2 guiding wheels, 3 hauling machines, 4 sawing machines, 5 unloading racks, 6 steel strand wires, 7 brake apparatus, 8 gathering sills, 9 hold down gags, 10 cylinders, 11 cast-cutting saws, 12 carrying rollers, 13 plane bearings, 14 shellproof glands, 15 vertical carrying rollers, 16 baffle plates, 17 casing bearings.18 pair roller running rollers.
(5) specific embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.This embodiment comprises draw drum 1, hauling machine 3, sawing machine 4 and the unloading rack 5 that is communicated with automatically controlled pneumatic control system and connects successively by steel strand wires 6, add between described draw drum 1 and the hauling machine 3 by the staggered anyhow side by side in twos guiding wheels 2 that form of four carrying rollers 12, steel strand wires 6 pass from guiding wheels 2; Splendid attire steel strand wires 6 on the described draw drum 1, bottom install plane bearing 13 additional and brake apparatus 7 are set, and the top is provided with shellproof gland 14, and outer periphery is equipped with vertical carrying roller 15 and baffle plate 16, and steel strand wires 6 tail ends install lockset additional; Sawing machine 4 tops are provided with the gathering sill 8 by steel strand wires 6, guide pad in gathering sill 8 and the hold down gag 9 is communicated with, the sawing machine 4 that is positioned at hold down gag 9 lower ends is equipped with the cast-cutting saw 11 that promotes control by cylinder 10, limit switch is communicated with the electric-control system of sawing machine 4, the casing of sawing machine 4 is an enclosed construction, inside is provided with dust guard, and compressed air control system is installed in the dust guard; Clamping device, pulling off device are installed and by the turnover panel of cylinder control on the unloading rack 5, unloading rack 5 usefulness square steel tube welding fabrications and at its surface laying rubber slab; The casing bearing 17 of described hauling machine 3 is provided with two-wire groove and two groups of pair roller running rollers 18, and one group axle is gone up by shaft joint connection reductor therein.
Start air compressor machine,, connect the blanking machine power supply when air pressure reaches 0.5Mpa, change-over switch reaches manual position, and turnover panel rises, and change-over switch reaches automated location, hauling machine 3 is started working, draw drum 1 braking is opened, and steel strand wires 6 are steadily pulled out, under the standard of guiding wheels 2, by normal route walking, when steel strand wires 6 are discharged into preseting length, location switch sends instruction, and clamping cylinder compresses steel strand wires 6, dust guard work, cast-cutting saw 11 motors are connected running, and cylinder 10 upgrades by design height, after cast-cutting saw 11 cuts off steel strand wires, cast-cutting saw 11 outages, cylinder 10 resets cast-cutting saw 11, and clamping cylinder resets, and dust guard resets; Meanwhile, the clamping device on the unloading rack 5 steps up steel strand wires 6, and pulling off device is pulled out to design attitude with steel strand wires 6, clamping device, pulling off device reset, and turnover panel is discharged to unloading rack 5 bottoms with steel strand wires 6 under the effect of four cylinders, turnover panel resets, and finishes a working cycles.
Claims (4)
1. fully automatic anchor cable blanking machine, comprise the draw drum (1), hauling machine (3), sawing machine (4) and the unloading rack (5) that are communicated with automatically controlled pneumatic control system and connect successively by steel strand wires (6), it is characterized in that: described draw drum (1) is gone up splendid attire steel strand wires (6), and the bottom is provided with brake apparatus (7); Sawing machine (4) top is provided with the gathering sill (8) by steel strand wires (6), guide pad in gathering sill (8) and the hold down gag (9) is communicated with, the sawing machine (4) that is positioned at hold down gag (9) lower end is equipped with the cast-cutting saw (11) that promotes control by cylinder (10), and limit switch is communicated with the electric-control system of sawing machine (4); The turnover panel that clamping device, pulling off device is installed on the unloading rack (5) and controls by cylinder; Add between described draw drum (1) and the hauling machine (3) by the staggered anyhow side by side in twos guiding wheels (2) that form of four carrying rollers (12), steel strand wires (6) pass from guiding wheels (2), and draw drum (1) bottom installs plane bearing (13) additional; The casing of described sawing machine (4) is an enclosed construction, and inside is provided with dust guard, and compressed air control system is installed in the dust guard.
2. fully automatic anchor cable blanking machine according to claim 1 is characterized in that: described draw drum (1) top is provided with shellproof gland (14), and outer periphery is equipped with vertical carrying roller (15) and baffle plate (16), and steel strand wires (6) tail end installs lockset additional.
3. fully automatic anchor cable blanking machine according to claim 2 is characterized in that: the casing bearing (17) of described hauling machine (3) is provided with two-wire groove and two groups of pair roller running rollers (18), and one group axle is gone up by shaft joint connection reductor therein.
4. fully automatic anchor cable blanking machine according to claim 2 is characterized in that: described unloading rack (5) is laid rubber slab with the square steel tube welding fabrication and on its surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102309127A CN101700586B (en) | 2009-11-20 | 2009-11-20 | Fully automatic anchor cable blanking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102309127A CN101700586B (en) | 2009-11-20 | 2009-11-20 | Fully automatic anchor cable blanking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101700586A CN101700586A (en) | 2010-05-05 |
| CN101700586B true CN101700586B (en) | 2011-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009102309127A Active CN101700586B (en) | 2009-11-20 | 2009-11-20 | Fully automatic anchor cable blanking machine |
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| Country | Link |
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| CN (1) | CN101700586B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102437691B (en) * | 2011-12-27 | 2013-10-23 | 南车株洲电机有限公司 | Forming and unloading equipment of motor end ring and forming method |
| CN102989928B (en) * | 2012-12-07 | 2014-09-10 | 太原科技大学 | Full-automatic discharging method and equipment for steel strand anchor cable |
| CN103600304B (en) * | 2013-11-25 | 2016-01-20 | 淮南鑫启发机电制造有限公司 | The two anchor cable automatic blanking machine of explosion-proof type mining |
| CN103991132B (en) * | 2014-05-16 | 2016-06-15 | 中铁建大桥工程局集团第四工程有限公司 | Prefabricated T beam steel wire and steel stranded wire penetrating adapter integrated apparatus |
| CN104722684B (en) * | 2015-04-03 | 2016-08-17 | 国投新集能源股份有限公司 | A kind of fully automatic anchor cable linear cutting equipment |
| CN108275496A (en) * | 2018-03-09 | 2018-07-13 | 苏玉啦 | Twine/guider the collet of Xie Buji |
| CN110405518A (en) * | 2019-08-20 | 2019-11-05 | 枣庄矿业（集团）有限责任公司柴里煤矿 | Full-automatic unmanned intelligence anchor cable blanking machine |
| CN110842585A (en) * | 2019-12-20 | 2020-02-28 | 四川博华工程材料有限公司 | Flexible anchor rod production facility |
| CN111515461A (en) * | 2020-05-25 | 2020-08-11 | 贵州盘江精煤股份有限公司 | Automatic unloader of anchor rope |
| CN212402935U (en) * | 2020-05-25 | 2021-01-26 | 贵州盘江精煤股份有限公司 | Anchor cable blowing frame |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4457195A (en) * | 1982-05-17 | 1984-07-03 | Reel-O-Matic Systems, Inc. | Automatic strip cutting machine |
| CN2317972Y (en) * | 1997-08-22 | 1999-05-12 | 丁月林 | Blanking mechanism for cold-roll torsion machine |
| CN201040308Y (en) * | 2007-05-10 | 2008-03-26 | 徐书林 | Machine for cutting steel strand |
| CN201049374Y (en) * | 2007-06-07 | 2008-04-23 | 南京费隆复合材料有限责任公司 | Grinding wheel type full-automatic pipe pile bar cutter |
-
2009
- 2009-11-20 CN CN2009102309127A patent/CN101700586B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4457195A (en) * | 1982-05-17 | 1984-07-03 | Reel-O-Matic Systems, Inc. | Automatic strip cutting machine |
| CN2317972Y (en) * | 1997-08-22 | 1999-05-12 | 丁月林 | Blanking mechanism for cold-roll torsion machine |
| CN201040308Y (en) * | 2007-05-10 | 2008-03-26 | 徐书林 | Machine for cutting steel strand |
| CN201049374Y (en) * | 2007-06-07 | 2008-04-23 | 南京费隆复合材料有限责任公司 | Grinding wheel type full-automatic pipe pile bar cutter |
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| CN101700586A (en) | 2010-05-05 |
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