CN101698743A - Low-temperature thermoplastic material and preparation method thereof - Google Patents

Low-temperature thermoplastic material and preparation method thereof Download PDF

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Publication number
CN101698743A
CN101698743A CN200910192282A CN200910192282A CN101698743A CN 101698743 A CN101698743 A CN 101698743A CN 200910192282 A CN200910192282 A CN 200910192282A CN 200910192282 A CN200910192282 A CN 200910192282A CN 101698743 A CN101698743 A CN 101698743A
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low
thermoplastic material
material according
temp thermoplastic
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CN101698743B (en
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章中群
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Guangzhou kelairuidi medical equipment Limited by Share Ltd
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KELAIRUIDI MEDICAL APPLIANCES CO Ltd GUANGZHOU CITY
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Abstract

The invention discloses a low-temperature thermoplastic material, comprising the following ingredients by weight parts: 90-100 parts of polyurethane with melting point of 50-70 DEG C, 0-90 parts of polycaprolactone and 0.1-6 parts of crosslinkers; the low-temperature thermoplastic material manufactured by the invention has small convergent force, better comfort, uniform extension and good fixing strength after being formed compared with existing polycaprolactone type low-temperature thermoplastic material, therefore, the low-temperature thermoplastic material is suitable for hospitals and other radiotherapy institutions and is matched with three-dimensional conformal radiotherapy instruments for treating tumor operation.

Description

A kind of low-temp thermoplastic material and preparation method thereof
Technical field
The present invention relates to a kind of low-temp thermoplastic material, especially medical low-temp thermoplastic material and preparation technology.
Background technology
Usually said low-temp thermoplastic material is main composition by polycaprolactone and adds additive and make, its characteristics are: (about 65 ℃) can soften and be moulded arbitrary shape at a lower temperature, and at normal temperatures, it has the physical properties of polyolefins again.Accurate location when their these characteristics can be used for tumour patient radiotherapy, or be that the patient that need carry out rehabilitation measures body making rehabilitation brace.Low-temp thermoplastic material has been widely used in the radiotherapy location at present, orthopedic brace and rehabilitation brace etc. are fixed, made to Orthopeadic Surgery.
Though it is convenient that existing polycaprolactone type low temperature thermoplastic product is shaped, but convergent force is bigger, a kind of polycaprolactone that is used for medical aspect+carbon fibers thing that can reduce convergent force is arranged at present, though but the convergent force of this product decreases, but seem more stiff, tensile the time, the patient can feel under the weather on one's body tumour patient.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides the low-temp thermoplastic material that a kind of convergent force is low, stretching is comfortable.
Another object of the present invention is that a kind of method of producing above-mentioned low-temp thermoplastic material will be provided.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of low-temp thermoplastic material, its weight are formed umber and be: fusing point is 50-70 ℃ a urethane: 90-10 part, polycaprolactone: 0-90 part, crosslinking coagent: 0.1~6 part.
The making method of above-mentioned low-temp thermoplastic material, its step is as follows:
1): take by weighing raw material according to weight proportion;
2): various raw materials are mixed and stir;
3): mixture heating up is carried out sheet forming after molten state;
4): resulting sheet is punched according to demand, carry out irradiation then, irradiation dose is 3~30Kgy.
The invention has the beneficial effects as follows: the low-temp thermoplastic material of making by the present invention, through experimental verification, compare with existing polycaprolactone type low temperature thermoplastic product, convergent force behind this material forming is littler, comfortableness better, stretching is more even, constant intensity is better, therefore more be applicable to hospital or other radiotherapy centers, with the three dimensional conformal radiation therapy instrument in the supporting use of tumor operation.
Embodiment
A kind of low-temp thermoplastic material, its weight are formed umber and be: fusing point is 50-70 ℃ a urethane: 90-10 part, polycaprolactone: 0-90 part, crosslinking coagent: 0.1~6 part.Preferred weight ratio is: fusing point is 50-65 ℃ a urethane: 75-50 part, polycaprolactone: 25-50 part, crosslinking coagent: 0.3~2 part.
The crosslinking coagent that this product uses is Isooctyl acrylate monomer, 1,6 hexanediol diacrylate, neopentylglycol diacrylate, triallyl isocyanurate, Viscoat 295, pentaerythritol triacrylate or the dipentaerythritol acrylate etc. of simple function group, bifunctional or more function group.
Make the making method of above-mentioned low-temp thermoplastic material, the steps include:
1): take by weighing raw material according to weight proportion;
2): various raw materials are mixed and stir;
3): mixture heating up is carried out sheet forming after molten state; Heating temperature is 65~160 ℃.
4): resulting sheet is punched according to demand, carry out irradiation then, irradiation dose is 3~30Kgy, and preferred irradiation dose is 5-20Kgy, and described irradiation light is: high-energy electron accelerator, cobalt source, X-ray or UV-light.Be preferably high-energy electron accelerator and cobalt source.
For ease of the present invention is further understood, now describe the present invention in conjunction with specific embodiments.
Embodiment 1:
Take by weighing fusing point and be 50-70 ℃ 10 kilograms of urethane, 90 kilograms of polycaprolactones, 0.3 kilogram of Isooctyl acrylate monomer, mix, use the twin screw extruder granulation, with extruding or be injected into sheet material again, break into the abacus of different size as required then, use the dosage cross-linking radiation of cobalt source at last, so just can make the low temperature thermoplastic product that convergent force is little, stretching is comfortable with 12KGy.
Embodiment 2:
Take by weighing fusing point and be 50-70 ℃ 50 kilograms of urethane, 50 kilograms of polycaprolactones, 0.5 kilogram of Viscoat 295, mix, use the twin screw extruder granulation, with extruding or be injected into sheet material again, break into the abacus of different size then as required then, use the dosage cross-linking radiation of rumbatron at last, so just can make the low temperature thermoplastic product that convergent force is little, stretching is comfortable with 8KGy.
Embodiment 3:
Take by weighing fusing point and be 50-70 ℃ 90 kilograms of urethane, 10 kilograms of polycaprolactones, 0.5 kilogram of triallyl isocyanurate, mix, be extruded into sheet material with forcing machine, break into the abacus of different size then as required, use the dosage cross-linking radiation of cobalt-60 at last, so just can make the low temperature thermoplastic product that convergent force is little, stretching is comfortable with 6KGy.
The low-temp thermoplastic material of making by the present invention, through experimental verification, compare with existing polycaprolactone product, convergent force behind this material forming is littler, comfortableness better, stretching is more even, constant intensity is better, therefore more be applicable to hospital or other radiotherapy centers, with the three dimensional conformal radiation therapy instrument in the supporting use of tumor operation, the facial mask at radiotherapy position and phantom are made when for example being used for cancer patient radiotherapy.
Facial mask sheet convergent force test set: the pressure transmitter that will link to each other with computer (special software is housed) is placed on and places gypsum motel lower head, again the diaphragm after the heating being placed on gypsum motel face down stretches, stretch the back diaphragm be fixed on the disjunct base of pressure transmitter on, and pick up counting and record.Like this, the convergent force that computer just can record film.Room temperature is 24 ℃ during test, 70 ℃ of heating water temperatures.With the convergent force measured at 24 hours is standard, and it is thick that we have tested 2.4mm respectively, and the mesh duty ratio is each 5 face diaphragm-operated convergent force that 36% polycaprolactone type low-temp thermoplastic material and material of the present invention are made, and concrete test data sees the following form:
Figure G2009101922829D0000051
As seen from the above table: the convergent force of material of the present invention has reduced by 38.64% than polycaprolactone type, because convergent force is lower, so the patient can feel comfortably cool.And, because convergent force is little, can make that also the mesh that forms when stretching is more even, constant intensity is just better like this.

Claims (7)

1. low-temp thermoplastic material is characterized in that: weight is formed umber and is: fusing point is 50-70 ℃ a urethane: 90-10 part, polycaprolactone: 0-90 part, crosslinking coagent: 0.1~6 part.
2. a kind of low-temp thermoplastic material according to claim 1 is characterized in that: weight is formed umber and is: fusing point is 50-65 ℃ a urethane: 75-50 part, polycaprolactone: 25-50 part, crosslinking coagent: 0.3~2 part.
3. a kind of low-temp thermoplastic material according to claim 1 and 2, it is characterized in that: described crosslinking coagent is Isooctyl acrylate monomer, 1,6 hexanediol diacrylate, neopentylglycol diacrylate, triallyl isocyanurate, Viscoat 295, pentaerythritol triacrylate or the dipentaerythritol acrylate of simple function group, bifunctional or more function group.
4. making method of low-temp thermoplastic material as claimed in claim 1 or 2, it is characterized in that: step is as follows:
1): take by weighing raw material according to weight proportion;
2): various raw materials are mixed and stir;
3): mixture heating up is carried out sheet forming after molten state;
4): resulting sheet is punched according to demand, carry out irradiation then, irradiation dose is 3~30Kgy.
5. the making method of a kind of low-temp thermoplastic material according to claim 4, it is characterized in that: the Heating temperature of described step 3) is 65~160 ℃.
6. the making method of a kind of low-temp thermoplastic material according to claim 4, it is characterized in that: described step 4) irradiation light is: high-energy electron accelerator, cobalt source, X-ray or UV-light.
7. the making method of a kind of low-temp thermoplastic material according to claim 4 is characterized in that: the irradiation dose 5-20Kgy of described step 4).
CN2009101922829A 2009-09-11 2009-09-11 Low-temperature thermoplastic material and preparation method thereof Active CN101698743B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
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CN102774108A (en) * 2012-07-26 2012-11-14 北京上田科技有限公司 Functional composite memory material and preparation method and application thereof
CN103079982A (en) * 2010-09-09 2013-05-01 三菱电机株式会社 Rope for elevator
CN104619738A (en) * 2012-08-06 2015-05-13 株式会社可乐丽 Thermoplastic polyurethane and a composition thereof
CN104788923A (en) * 2015-04-20 2015-07-22 广州迈得菲明医疗器械有限公司 Novel low-temperature thermoplastic material and preparation method thereof
CN108084676A (en) * 2016-11-22 2018-05-29 广州天泓医疗科技有限公司 A kind of low-temp thermoplastic material
CN109337319A (en) * 2018-10-09 2019-02-15 南通骏标汽车科技有限公司 A kind of macromolecule self-healing material for preventing tyres for passenger cars gas leakage and blowing out
CN109608842A (en) * 2018-12-18 2019-04-12 威高集团有限公司 A kind of low temperature thermo-plastic planking and preparation method thereof
CN110229499A (en) * 2019-05-05 2019-09-13 深圳康勋记忆材料有限公司 The manufacturing method of overall plastic wire rod and overall plastic wire rod
CN110452511A (en) * 2019-08-23 2019-11-15 南京茂宇医疗器械科技有限公司 A kind of low temperature shape memory high molecule material and preparation method thereof
CN112375352A (en) * 2020-10-12 2021-02-19 广州科莱瑞迪医疗器材股份有限公司 Low-temperature thermoplastic material and preparation method thereof
CN112480616A (en) * 2020-11-17 2021-03-12 广州科莱瑞迪医疗器材股份有限公司 Melamine salt reinforced low-temperature thermoplastic material and preparation method thereof

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DE69415514T2 (en) * 1993-04-16 1999-07-08 Minnesota Mining & Mfg MATERIALS FOR ORTHOPEDIC SUPPORT ASSOCIATIONS
CN101062977B (en) * 2006-04-24 2011-03-23 广州科莱瑞迪医疗器材有限公司 Low-temperature thermoplastic material and preparation technique thereof
CN101229690B (en) * 2007-01-22 2011-06-29 广州科莱瑞迪医疗器材有限公司 Method of processing low-temperature thermoplastic material

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103079982A (en) * 2010-09-09 2013-05-01 三菱电机株式会社 Rope for elevator
CN102774108A (en) * 2012-07-26 2012-11-14 北京上田科技有限公司 Functional composite memory material and preparation method and application thereof
CN102774108B (en) * 2012-07-26 2015-06-10 北京上田科技有限公司 Functional composite memory material and preparation method and application thereof
CN104619738A (en) * 2012-08-06 2015-05-13 株式会社可乐丽 Thermoplastic polyurethane and a composition thereof
CN104788923A (en) * 2015-04-20 2015-07-22 广州迈得菲明医疗器械有限公司 Novel low-temperature thermoplastic material and preparation method thereof
CN108084676A (en) * 2016-11-22 2018-05-29 广州天泓医疗科技有限公司 A kind of low-temp thermoplastic material
CN109337319A (en) * 2018-10-09 2019-02-15 南通骏标汽车科技有限公司 A kind of macromolecule self-healing material for preventing tyres for passenger cars gas leakage and blowing out
CN109608842A (en) * 2018-12-18 2019-04-12 威高集团有限公司 A kind of low temperature thermo-plastic planking and preparation method thereof
CN109608842B (en) * 2018-12-18 2022-01-14 威高集团有限公司 Low-temperature thermoplastic sheet and preparation method thereof
CN110229499A (en) * 2019-05-05 2019-09-13 深圳康勋记忆材料有限公司 The manufacturing method of overall plastic wire rod and overall plastic wire rod
CN110229499B (en) * 2019-05-05 2022-06-28 中广研新材料科技(河源市)有限公司 All-plastic wire rod and method for manufacturing all-plastic wire rod
CN110452511A (en) * 2019-08-23 2019-11-15 南京茂宇医疗器械科技有限公司 A kind of low temperature shape memory high molecule material and preparation method thereof
CN112375352A (en) * 2020-10-12 2021-02-19 广州科莱瑞迪医疗器材股份有限公司 Low-temperature thermoplastic material and preparation method thereof
CN112480616A (en) * 2020-11-17 2021-03-12 广州科莱瑞迪医疗器材股份有限公司 Melamine salt reinforced low-temperature thermoplastic material and preparation method thereof

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Address after: 510730 14 to six Sha Wan, San Jie, Guangdong economic and Technological Development Zone, Guangzhou economic and Technological Development Zone

Patentee after: Guangzhou kelairuidi medical equipment Limited by Share Ltd

Address before: 510730 Guangdong city of Guangzhou Province Economic and Technological Development Zone Lanyu four street Science Park 1 Building 3 floor

Patentee before: Kelairuidi Medical Appliances Co., Ltd., Guangzhou City

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Denomination of invention: A low temperature thermoplastic material and its preparation method

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