CN101698334A - Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof - Google Patents
Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof Download PDFInfo
- Publication number
- CN101698334A CN101698334A CN200810038609A CN200810038609A CN101698334A CN 101698334 A CN101698334 A CN 101698334A CN 200810038609 A CN200810038609 A CN 200810038609A CN 200810038609 A CN200810038609 A CN 200810038609A CN 101698334 A CN101698334 A CN 101698334A
- Authority
- CN
- China
- Prior art keywords
- manipulator
- frequency motor
- machine body
- control
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a variable frequency motor-based energy-saving injection molding robot with high universality and a control method thereof. The robot comprises an injection molding machine body comprising an oil pump motor, a mechanical arm arranged on the injection molding machine body and a mechanical arm control system arranged on the injection molding machine body for controlling the mechanical arm. The method comprises: a starting and stopping step, a clamping step, a backward pulling step, a screwing out step, a chamfering step, a loosening step, a backward adjusting step, a screwing step and a forward pull step. The oil pump motor is a variable frequency motor; more than one third of energy is saved by adopting a cooling shut-down method; the energy-saving effect is better by combining the properties of the variable frequency motor; and the universality is high.
Description
Technical field
The present invention relates to a kind of injection molding robot and control method thereof, relate in particular to a kind of energy-saving injection molding robot and control method thereof based on variable-frequency motor and highly versatile.
Technical background
In the prior art, power saving at injection machine, many solutions are arranged, can reach energy-conservation effect by the control analog quantity or by changing frame for movement, it such as application number the energy-saving control system of 200710069994.2 patent disclosure, reach energy-conservation effect by controlled pressure and flow, but it is many to measure the amount of calculating, control method is loaded down with trivial details; Such as application number again the injection machine energy-saving variable-frequency governor and the power-economizing method of 01137653.8 patent disclosure, it controls the injection machine rotating speed of motor by setting up the signal processing apparatus with frequency calculation means device, reach energy-conservation effect, have same problem; If reach energy-conservation effect by changing frame for movement, then need injection machine is done improvement the technological operation complexity.How a kind of succinctly, conveniently and effectively power-economizing method and device can be provided is problem demanding prompt solution of the present invention.In addition, the width of existing injection machine material pole socket is 25mm, and is bad for the extracting versatility of various feed backs, can't be common to overcoat and core bar product.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, and a kind of energy-saving injection molding robot and control method thereof based on variable-frequency motor and highly versatile is provided, its control method is succinct, convenient, efficient, can economize on electricity more than 1/3rd, and highly versatile.
The technical scheme that realizes above-mentioned purpose is:
A kind of energy-saving injection molding robot of one of the present invention based on variable-frequency motor and highly versatile, comprise an injection machine body, this injection machine body includes Oil pump electrical machinery, wherein, also comprise one being positioned at manipulator on the injection machine body, being arranged at being used on the injection machine body and controlling the manipulator control system of manipulator, wherein:
Oil pump electrical machinery in the described injection machine body adopts variable-frequency motor;
Described manipulator comprises the manipulator base, be positioned at mechanical arm locking mechanism on the manipulator base, be positioned at gas circuit component on the mechanical arm locking mechanism, with the fixing screw-in of mechanical arm locking mechanism screw out mechanism and with screw in the up-down mechanism that screws out mechanism's vertical fixing, pulling mechanism before and after being provided with between this screw-in back-out mechanism and the up-down mechanism, the upper end of described up-down mechanism links to each other with the gas circuit component, the lower end connects left rotation and right rotation mechanism and general clamp mechanism from top to bottom, wherein:
Described general clamp mechanism comprises that left side material pole socket, the right left side of expecting pole socket, being fixed on the left material pole socket connect support, are fixed in right right side connection support of expecting on the pole socket, described left and right connection support inboard is provided with a live splint, comprise that also one is arranged at the pin type cylinder at right material pole socket middle part, the width L of described left side material pole socket and right material pole socket is 21mm.
The control method of a kind of energy-saving injection molding robot based on variable-frequency motor and highly versatile of two of the present invention, wherein, it may further comprise the steps:
Step S1, the start and stop step, the Oil pump electrical machinery in the control injection machine body makes its product cooling stage autostop in institute's injection moulding, automatically start behind the cooling stage, be at least more than 1/3rd of injection machine one-period working time the cool time of described cooling stage;
Step S2 clamps step, and the control up-down mechanism moves downward and makes manipulator descending, controls live splint then and clamps, and after the clamping, pin type cylinder is locked;
Step S3, pulling is step backward, and mechanism carries out the pulling backward operation with the front and back pulling;
Step S4 screws out step, and the control up-down mechanism moves upward and makes manipulator up, makes manipulator screw out by screwing in back-out mechanism then;
Step S5, the chamfering step is carried out the chamfering operation by left rotation and right rotation mechanism;
Step S6 unclamps step, and the control up-down mechanism moves downward and makes manipulator descending, unclamps pin type cylinder then, controls live splint at last it is unclamped;
Step S7, positive step, the control up-down mechanism moves upward and makes manipulator up, just operates by left rotation and right rotation mechanism then;
Step S8 screws in step, and control screws in back-out mechanism makes manipulator screw in;
Step S9, pulling is step forward, and control front and back pulling mechanism makes it carry out pulling and operates forward, and a circulation finishes, and returns step S1.
The control method of above-mentioned energy-saving injection molding robot based on variable-frequency motor and highly versatile, wherein, described working time one-period is 20 seconds, be 8 seconds cool time.
The invention has the beneficial effects as follows: a kind of energy-saving injection molding robot and control method thereof of the present invention based on variable-frequency motor and highly versatile; Oil pump electrical machinery adopts variable-frequency motor; by adopting the method for cooling shut down; reach energy-conservation effect more than 1/3rd, in conjunction with the characteristic of variable-frequency motor, just can bring into play energy-saving effect to a greater degree again; in addition; change the width of former supplied materials pole socket into 21mm by 25mm, more can be fit to the extracting of various product feed backs, versatility is stronger.
Description of drawings
Fig. 1 is one of the present invention's the structural representation based on the energy-saving injection molding robot of variable-frequency motor and highly versatile;
Fig. 2 is one of the present invention's the front view based on the general clamp mechanism of the energy-saving injection molding robot of variable-frequency motor and highly versatile;
Fig. 3 is one of the present invention's the side view based on the general clamp mechanism of the energy-saving injection molding robot of variable-frequency motor and highly versatile;
Fig. 4 is the present invention's two the flow chart based on the control method of the energy-saving injection molding robot of variable-frequency motor and highly versatile.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
See also Fig. 1 to Fig. 3, there is shown one of the present invention's energy-saving injection molding robot based on variable-frequency motor and highly versatile, comprise an injection machine body 1, this injection machine body 1 includes Oil pump electrical machinery 4, also comprise one being positioned at manipulator 2 on the injection machine body 1, being arranged at being used on the injection machine body 1 and controlling the manipulator control system 3 of manipulator 2, wherein:
Oil pump electrical machinery 4 in the injection machine body 1 adopts variable-frequency motor;
Manipulator 2 comprises manipulator base 21, be positioned at mechanical arm locking mechanism 22 on the manipulator base 21, be positioned at gas circuit component 23 on the mechanical arm locking mechanism 22, with the fixing screw-in of mechanical arm locking mechanism 22 screw out mechanism 24 and with screw in the up-down mechanism 25 that screws out mechanism's 24 vertical fixing, pulling mechanism 26 before and after being provided with between this screw-in back-out mechanism 24 and the up-down mechanism 25, the upper end of up-down mechanism 25 links to each other with gas circuit component 23, and the lower end is connected with left rotation and right rotation mechanism 28 and general clamp mechanism 29 from top to bottom.
General clamp mechanism 29 comprises that left side material pole socket 291, the right left side of expecting pole socket 292, being fixed on the left material pole socket 291 connect support 293, are fixed in right right side connection support 294 of expecting on the pole socket 292, left and right connection support 293,294 inboards are provided with a live splint 295, comprise that also one is arranged at the pin type cylinder 296 at right material pole socket 292 middle parts, the width L of left side material pole socket 291 and right material pole socket 292 is 21mm, this width can be common to overcoat and core bar product, be fit to the extracting of various product feed backs, highly versatile.
See also Fig. 4, there is shown the present invention's two the control method based on the energy-saving injection molding robot of variable-frequency motor and highly versatile, it may further comprise the steps:
Step S1, the start and stop step, the Oil pump electrical machinery in the control injection machine body 1 makes its product cooling stage autostop in institute's injection moulding, automatically start behind the cooling stage, be at least more than 1/3rd of injection machine one-period working time the cool time of cooling stage;
Step S2 clamps step, and control up-down mechanism 25 moves downward and makes that manipulator 2 is descending, controls live splint 295 then and clamps, after the clamping, with pin type cylinder locking 296;
Step S3, pulling is step backward, and front and back pulling mechanism 26 is carried out the pulling backward operation;
Step S4 screws out step, and control up-down mechanism 25 moves upward and makes that manipulator 2 is up, makes manipulator screw out by screwing in back-out mechanism 24 then;
Step S5, the chamfering step is carried out the chamfering operation by left rotation and right rotation mechanism 28;
Step S6 unclamps step, and control up-down mechanism 25 moves downward and makes that manipulator 2 is descending, unclamps pin type cylinder 296 then, controls live splint 295 at last it is unclamped;
Step S7, positive step, control up-down mechanism 25 moves upward and makes that manipulator 2 is up, is just operating by left rotation and right rotation mechanism 28 then;
Step S8 screws in step, and control screws in back-out mechanism 24 makes manipulator screw in;
Step S9, pulling is step forward, and control front and back pulling mechanism 26 makes it carry out pulling and operates forward, and a circulation finishes, and returns step S1.
In the present embodiment; Oil pump electrical machinery 4 adopts variable-frequency motor; its power is 15Kw, and working time one-period is 20 seconds, and be 8 seconds cool time; adopt the method for this cooling shut down so; can save electric power more than 1/3rd and since variable-frequency motor have torque when high power consumption big, the little characteristic of power consumption when torque is low; in conjunction with this method, just can bring into play energy-saving effect to a greater degree.
Below embodiment has been described in detail the present invention in conjunction with the accompanying drawings, and those skilled in the art can make the many variations example to the present invention according to the above description.Thereby some details among the embodiment should not constitute limitation of the invention, and the scope that the present invention will define with appended claims is as protection scope of the present invention.
Claims (3)
1. energy-saving injection molding robot based on variable-frequency motor and highly versatile, comprise an injection machine body, this injection machine body includes Oil pump electrical machinery, it is characterized in that, also comprise one being positioned at manipulator on the injection machine body, being arranged at being used on the injection machine body and controlling the manipulator control system of manipulator, wherein:
Oil pump electrical machinery in the described injection machine body adopts variable-frequency motor;
Described manipulator comprises the manipulator base, be positioned at mechanical arm locking mechanism on the manipulator base, be positioned at gas circuit component on the mechanical arm locking mechanism, with the fixing screw-in of mechanical arm locking mechanism screw out mechanism and with screw in the up-down mechanism that screws out mechanism's vertical fixing, pulling mechanism before and after being provided with between this screw-in back-out mechanism and the up-down mechanism, the upper end of described up-down mechanism links to each other with the gas circuit component, the lower end connects left rotation and right rotation mechanism and general clamp mechanism from top to bottom, wherein:
Described general clamp mechanism comprises that left side material pole socket, the right left side of expecting pole socket, being fixed on the left material pole socket connect support, are fixed in right right side connection support of expecting on the pole socket, described left and right connection support inboard is provided with a live splint, comprise that also one is arranged at the pin type cylinder at right material pole socket middle part, the width L of described left side material pole socket and right material pole socket is 21mm.
2. control method based on the energy-saving injection molding robot of variable-frequency motor and highly versatile is characterized in that it may further comprise the steps:
Step S1, the start and stop step, the Oil pump electrical machinery in the control injection machine body makes its product cooling stage autostop in institute's injection moulding, automatically start behind the cooling stage, be at least more than 1/3rd of injection machine one-period working time the cool time of described cooling stage;
Step S2 clamps step, and the control up-down mechanism moves downward and makes manipulator descending, controls live splint then and clamps, and after the clamping, pin type cylinder is locked;
Step S3, pulling is step backward, and mechanism carries out the pulling backward operation with the front and back pulling;
Step S4 screws out step, and the control up-down mechanism moves upward and makes manipulator up, makes manipulator screw out by screwing in back-out mechanism then;
Step S5, the chamfering step is carried out the chamfering operation by left rotation and right rotation mechanism;
Step S6 unclamps step, and the control up-down mechanism moves downward and makes manipulator descending, unclamps pin type cylinder then, controls live splint at last it is unclamped;
Step S7, positive step, the control up-down mechanism moves upward and makes manipulator up, just operates by left rotation and right rotation mechanism then;
Step S8 screws in step, and control screws in back-out mechanism makes manipulator screw in;
Step S9, pulling is step forward, and control front and back pulling mechanism makes it carry out pulling and operates forward, and a circulation finishes, and returns step S1.
3. the control method of the energy-saving injection molding robot based on variable-frequency motor and highly versatile according to claim 2 is characterized in that described working time one-period is 20 seconds, and be 8 seconds cool time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810038609.2A CN101698334B (en) | 2008-06-05 | 2008-06-05 | Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810038609.2A CN101698334B (en) | 2008-06-05 | 2008-06-05 | Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101698334A true CN101698334A (en) | 2010-04-28 |
| CN101698334B CN101698334B (en) | 2014-05-07 |
Family
ID=42146798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810038609.2A Active CN101698334B (en) | 2008-06-05 | 2008-06-05 | Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101698334B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000233393A (en) * | 1999-02-10 | 2000-08-29 | Nissei Plastics Ind Co | Product take-out device |
| US20040207354A1 (en) * | 2003-04-17 | 2004-10-21 | Norton Kaplan | Apparatus for controlling a motor |
| CN1903524A (en) * | 2006-08-02 | 2007-01-31 | 浙江大学 | Pneumatic/electric manipulator mixed controller |
-
2008
- 2008-06-05 CN CN200810038609.2A patent/CN101698334B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000233393A (en) * | 1999-02-10 | 2000-08-29 | Nissei Plastics Ind Co | Product take-out device |
| US20040207354A1 (en) * | 2003-04-17 | 2004-10-21 | Norton Kaplan | Apparatus for controlling a motor |
| CN1903524A (en) * | 2006-08-02 | 2007-01-31 | 浙江大学 | Pneumatic/electric manipulator mixed controller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101698334B (en) | 2014-05-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101233847B1 (en) | Energy saving controller and apparatus or injection molder implementing the same | |
| CN106947988A (en) | A kind of brush electroplating device and its brush plating method for flat-type metallic element | |
| CN102555178A (en) | Injection molding machine | |
| CN104511662A (en) | Energy-saving automatic alloy bar thermal peeling machine | |
| CN1413823A (en) | Injection moulding machine and protection method for the injection moulding machine | |
| EP2522481B1 (en) | Injection molding machine | |
| CN209289074U (en) | A kind of new-energy automobile components clamping device | |
| CN101698343A (en) | Variable frequency motor-based energy-saving injection molding robot with an operating button box and control method thereof | |
| CN101698334B (en) | Variable frequency motor-based energy-saving injection molding robot with high universality and control method thereof | |
| CN101698341B (en) | Variable frequency motor-based energy-saving injection molding robot with good reliability and control method thereof | |
| CN101596770A (en) | Energy-saving injection molding robot and control method thereof based on common electric machine and highly versatile | |
| CN101698338A (en) | Variable frequency motor-based energy-saving injection molding robot with a footstand transition board and control method thereof | |
| CN101698337A (en) | Common motor-based energy-saving injection molding robot with a footstand transition board and control method thereof | |
| CN101698336A (en) | Variable frequency motor-based energy-saving injection molding robot with high safety and control method thereof | |
| CN101698345A (en) | Variable frequency motor-based energy-saving injection molding robot with an operating box and control method thereof | |
| CN101698342A (en) | Common motor-based energy-saving injection molding robot with an operating button box and control method thereof | |
| CN101698333A (en) | Variable frequency motor-based energy-saving injection molding robot with good heat insulation and control method thereof | |
| CN101698330A (en) | Variable frequency motor-based energy-saving injection molding robot with an electric box and control method thereof | |
| CN101698344A (en) | Common motor-based energy-saving injection molding robot with an operating box and control method thereof | |
| CN101698335A (en) | Common motor-based energy-saving injection molding robot with high safety and control method thereof | |
| CN101698339A (en) | Common motor-based energy-saving injection molding robot with good reliability and control method thereof | |
| CN101698332A (en) | Common motor-based energy-saving injection molding robot with good heat insulation and control method thereof | |
| CN101596768A (en) | Energy-saving injection molding robot and control method thereof based on variable-frequency motor | |
| CN101698331A (en) | Common motor-based energy-saving injection molding robot with an electric box and control method thereof | |
| JP5512584B2 (en) | Control device for injection molding machine and power converter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 201803, 658, Gao Feng Road, Jiading District Town, Shanghai Applicant after: Shanghai Kindly Enterprise Development Group Co., Ltd. Address before: 201803 Shanghai city Jiading District Huajiang Road 668 Lane 18 Applicant before: Shanghai Kangdelai Enterprise Development Group Co., Ltd. |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: SHANGHAI KANGDELAI ENTERPRISE DEVELOPMENT GROUP CO., LTD. TO: SHANGHAI KINDLY ENTERPRISE DEVELOPMENT GROUP |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |