CN101693299B - Numerical control four-axis piston external-diameter finishing lathe - Google Patents
Numerical control four-axis piston external-diameter finishing lathe Download PDFInfo
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- CN101693299B CN101693299B CN 200910112608 CN200910112608A CN101693299B CN 101693299 B CN101693299 B CN 101693299B CN 200910112608 CN200910112608 CN 200910112608 CN 200910112608 A CN200910112608 A CN 200910112608A CN 101693299 B CN101693299 B CN 101693299B
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Abstract
The invention relates to a numerical control four-axis piston external-diameter finishing lathe which comprises a lathe body, precise main shafts, a servo thimble sleeve system, a servo profile lathe unit and a double-layer servo reverse tool unit, wherein the precise main shafts are arranged opposite one another in four axial directions of the lathe body; the precise main shafts are connected with a power mechanism, a jig is arranged on the precise main shafts, a profiling model is fixed on the jig, a piston blank is sleeved at the power output end of the jig and compacted by a thimble sleeve of the servo thimble sleeve system, the compaction pressure is set by a numerical control system, tools are fixed on the servo profile lathe unit and the double-layer servo reverse tool unit, the tool of the servo profile lathe unit feeds axially along the main shafts, and the tools are supported against the profiling model. By adopting the technical scheme, the piston blank just needs to be clamped once, the external diameter of the piston and an outer bevel angle between a groove and the end surface of the piston can be processed simultaneously, the operation and the regulation are convenient, and the processing precision and the processing efficiency are improved.
Description
Technical field the present invention relates to a kind of piston in combination machining tool, is specifically related to a kind of numerical control four-axis piston external-diameter finishing lathe.
The existing piston outline of background technology need to machine respectively on two lathes, the curved surface of a machine tool machining piston external diameter, the chamfering of another machine tooling piston channel and head.Machine tooling is by the oil cylinder pushing feeding, machining accuracy is low, and piston will be at the enterprising luggage folder of different lathes, each clamping all can produce Clamped Positioning Error, adopts oil cylinder press, is difficult to adjust the pressure size, produce easily distortion, just cause piston machining accuracy to reduce, owing to need twice processing, the working (machining) efficiency of piston outline is lower simultaneously.
Summary of the invention the purpose of this invention is to provide the numerical control four-axis piston external-diameter finishing lathe that a kind of machining accuracy is high, efficient is high.
For achieving the above object, the technical solution used in the present invention is: numerical control four-axis piston external-diameter finishing lathe comprises bed piece and is installed in bed piece four direction of principal axis, accurate main shaft facing each other and servo tailstock barrel system, servo imitative type car unit and double-deck servo anti-cutter unit, accurate main shaft connects actuating unit, accurate main shaft is provided with tool, pattern is fixed on the tool, piston blank is set in the clutch end of tool, tailstock barrel by servo tailstock barrel system compresses, the pressure that compresses is set by digital control system, be fixed with cutter on servo imitative type car unit and the double-deck servo anti-cutter unit, the cutter of servo imitative type car unit prolongs the main shaft axial feed, and cutter withstands on the pattern.
The feed mechanism of above-mentioned servo tailstock barrel system, servo imitative type car unit is the ball lead screw drive mechanism of servo-control system.
Above-mentioned servo imitative type car unit is provided with the fine tuning tool rest fixed cutting tool.
The feed mechanism of above-mentioned double-deck servo anti-cutter unit is that two covers are independent, the ball lead screw drive mechanism of the servo-control system of square crossing.
Above-mentioned double-deck servo anti-cutter unit is fixed with two to fix a cutting tool.
Above-mentioned servo tailstock barrel system comprises servomotor, and ball-screw is connected with servomotor by elastomeric connector, and pilot sleeve mechanism is set in the output of ball-screw, and pilot sleeve mechanism front end is provided with thimble.
Above-mentioned pattern outer contour shape is the shape that piston blank machines, and namely is the model of piston blank machine-shaping.
The present invention adopts above technical scheme; utilize tool and tailstock barrel system tailstock barrel under numerical control is set, to be fixed piston blank; and adopt servo imitative type car unit to fix a cutting tool to compress the mode of pattern; for the cutter of the servo anti-cutter of bilayer unit provides the accurate tool sharpening amount of feeding, guarantee the machining accuracy of piston outer profile size.So only need to just can carry out just processing to the outer chamfering of piston external diameter, piston channel and end face simultaneously to the piston blank clamped one time, operate easy to adjustly, improve machining accuracy and working (machining) efficiency.
Description of drawings now is further described the present invention by reference to the accompanying drawings:
Fig. 1 is the structural representation that numerical control four-axis piston external-diameter finishing lathe of the present invention is clipped servo imitative type car unit;
Fig. 2 is the structural representation that numerical control four-axis piston external-diameter finishing lathe of the present invention is clipped double-deck servo anti-cutter unit;
Fig. 3 is the structural representation of the servo imitative type truck system of numerical control four-axis piston external-diameter finishing lathe of the present invention;
Fig. 4 is the structural representation of the servo tailstock barrel system of numerical control four-axis piston external-diameter finishing lathe of the present invention.
The specific embodiment please refer to shown in Fig. 1,2,3 or 4, the present invention includes bed piece 1 and is installed in bed piece four direction of principal axis, accurate main shaft facing each other 2 and servo tailstock barrel system 3, servo imitative type car unit 4 and double-deck servo anti-cutter unit 5.The feed mechanism of servo tailstock barrel system 3, servo imitative type car unit 4 is ball lead screw drive mechanisms of servo-control system, servo tailstock barrel system 3 comprises servomotor 31, ball-screw 33 is connected with servomotor 31 by elastomeric connector 32, pilot sleeve mechanism 34 is set in the output of ball-screw 33, and pilot sleeve mechanism 34 front ends are provided with thimble 35.The feed mechanism of double-deck servo anti-cutter unit 5 is that two covers are independent, the ball lead screw drive mechanism of the servo-control system of square crossing.Accurate main shaft 1 connects actuating unit 6, accurate main shaft 1 is provided with tool 7, pattern 8 is fixed on the tool 7, pattern 8 outer contour shapes are the shape that piston blank 9 machines, it namely is the model of piston blank 9 machine-shapings, piston blank 9 is set in the clutch end of tool 7, thimble 35 covers by servo tailstock barrel system 3 compress, the pressure that compresses can be set by digital control system, be fixed with cutter 41 on servo imitative type car unit 4 and the double-deck servo anti-cutter unit 5,51, the cutter of servo imitative type car unit 4 prolongs the main shaft axial feed, cutter withstands on the pattern, double-deck servo anti-cutter unit 5 is fixed with two to fix a cutting tool 51, servo imitative type car unit 4 is provided with fine tuning tool rest 42 and fixes cutter 41, fine tuning tool rest 42 can trimming tool bit the feeding depth, guarantee the amount of feeding of double-deck servo anti-cutter unit 5 cutters 51, guarantee the outline machining accuracy of processed piston.
When machining piston blank 9, size according to processed piston product, the machined parameters of inputting in the digital control system of numerical control four-axis piston external-diameter finishing lathe, s operation control by digital control system, the pressure of the piston blank 9 that the compression of control SERVO CONTROL tailstock barrel system 3 accurate steppings is to be processed makes the piston blank 9 can be because not pressing to such an extent that too tightly be out of shape.After piston blank 9 compresses the location, press again the processing button, digital control system is controlled servo imitative type truck system 4 feedings, the cutter 41 of servo imitative type truck system 4 holds out against pattern, allow the axial curved surface feeding of cutter by pattern, cutter 51 relative feedings on the double-deck servo anti-cutter unit 5 come the outer chamfering of machining piston external diameter, piston channel and end face etc.After the piston external diameter completion of processing, the cutter 51 that cylinders retract breaks away from pattern, the double-deck servo anti-cutter unit 5 cutter 41 leaves piston article, and the while digital control system is controlled servo imitative type truck system 4 again and return fast.
Claims (6)
1. numerical control four-axis piston external-diameter finishing lathe, it is characterized in that: it comprises bed piece and is installed in bed piece four direction of principal axis, accurate main shaft facing each other and servo tailstock barrel system, servo imitative type car unit and double-deck servo anti-cutter unit, accurate main shaft connects actuating unit, accurate main shaft is provided with tool, pattern is fixed on the tool, piston blank is set in the clutch end of tool, tailstock barrel by servo tailstock barrel system compresses, the pressure that compresses is set by digital control system, be fixed with cutter on servo imitative type car unit and the double-deck servo anti-cutter unit, the cutter of servo imitative type car unit is along the main shaft axial feed, the cutter of servo imitative type car unit withstands on the pattern, above-mentioned pattern outer contour shape is the shape that piston blank machines, and namely is the model of piston blank machine-shaping.
2. a kind of numerical control four-axis piston external-diameter finishing lathe according to claim 1 is characterized in that: the feed mechanism of above-mentioned servo tailstock barrel system, servo imitative type car unit is the ball lead screw drive mechanism of servo-control system.
3. a kind of numerical control four-axis piston external-diameter finishing lathe according to claim 2, it is characterized in that: above-mentioned servo imitative type car unit is provided with the fine tuning tool rest fixed cutting tool.
4. a kind of numerical control four-axis piston external-diameter finishing lathe according to claim 1 is characterized in that: the feed mechanism of above-mentioned double-deck servo anti-cutter unit is that two covers are independent, the ball lead screw drive mechanism of the servo-control system of square crossing.
5. a kind of numerical control four-axis piston external-diameter finishing lathe according to claim 4, it is characterized in that: above-mentioned double-deck servo anti-cutter unit is fixed with two to fix a cutting tool.
6. a kind of numerical control four-axis piston external-diameter finishing lathe according to claim 1, it is characterized in that: above-mentioned servo tailstock barrel system comprises servomotor, ball-screw is connected with servomotor by elastomeric connector, pilot sleeve mechanism is set in the output of ball-screw, and pilot sleeve mechanism front end is provided with thimble.
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CN 200910112608 CN101693299B (en) | 2009-09-30 | 2009-09-30 | Numerical control four-axis piston external-diameter finishing lathe |
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CN 200910112608 CN101693299B (en) | 2009-09-30 | 2009-09-30 | Numerical control four-axis piston external-diameter finishing lathe |
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CN101693299B true CN101693299B (en) | 2013-02-13 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102430784A (en) * | 2010-09-29 | 2012-05-02 | 中国北车集团大连机车研究所有限公司 | Eccentric machining method for excircle of piston |
CN102078969A (en) * | 2010-12-09 | 2011-06-01 | 福州钜全汽车配件有限公司 | Method for once forming external diameter, end face and circular trench chamfer of piston |
CN106001637B (en) * | 2016-08-09 | 2018-12-25 | 福州钜全金属工业有限公司 | A kind of thimble covering device that can control crush |
CN115415410B (en) * | 2022-11-03 | 2023-03-14 | 山东鑫迈德数控设备有限公司 | Numerical control knife adjusting device for corner assembling machine |
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Effective date of registration: 20220207 Address after: 350000 No. 3 comprehensive office building, No. 8, business Avenue, Nantong town, Minhou County, Fuzhou City, Fujian Province Patentee after: Fujian Huawei Juquan Precision Technology Co.,Ltd. Address before: 350000 Fujian Province, Jinan District of Fuzhou City Drum Shan Fuxing Investment Zone Patentee before: Fuzhou Juquan Automobile Fitting Co.,Ltd. |
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