CN101691026A - Automatic wind-power tower drum outer wall sand blasting machine - Google Patents
Automatic wind-power tower drum outer wall sand blasting machine Download PDFInfo
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- CN101691026A CN101691026A CN200910072726A CN200910072726A CN101691026A CN 101691026 A CN101691026 A CN 101691026A CN 200910072726 A CN200910072726 A CN 200910072726A CN 200910072726 A CN200910072726 A CN 200910072726A CN 101691026 A CN101691026 A CN 101691026A
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Abstract
The invention relates to an automatic wind-power tower drum outer wall sand blasting machine, belonging to the sand blasting machine and aiming at solving the problems that the conventional sand blasting machine has unreasonable design, poor dust removing effect, low production efficiency, narrow change range of the diameters of both the adaptive cylinder and the pipe wall, needs an air compressor, blasts the sand in an open way, consumes more energy, causes serious pollution to the environment to make the operators easily affected with the pneumoconiosis, can not separate the sand from the dust and leads the surface of the object subjected to the sand blasting to have high roughness and low glossiness. The automatic wind-power tower drum outer wall sand blasting machine comprises a feeding mechanism, an arm oscillating mechanism, a sand-dust separating device, a controlling chamber and a hydraulic station, wherein the hydraulic station is connected with the arm oscillating mechanism and a hydraulic oil cylinder, and the controlling chamber is connected with a deduster, the hydraulic station, the arm oscillating mechanism, a sand blasting motor and a feeding motor. The automatic wind-power tower drum outer wall sand blasting machine has reasonable structural design, good dedusting effect, high production efficiency and low running cost, is environmental friendly, seals the sand and the dust, can be reused after the sand and the dust are separated from each other, saves the energy and can ensure that the roughness and the glossiness of the surface of the object subjected to the sand blasting meet the technical index.
Description
Technical field
The present invention relates to shot-blast apparatus, be specifically related to automatic wind-power tower drum outer wall sand blasting machine.
Background technology
At present, traditional shot-blasting machine design is unreasonable, needs to adopt air compressor machine, and ramming adopts open, dust removing effects is poor, and environmental pollution is serious, and because of traditional shot-blast apparatus is artificial execute-in-place, operating personnel easily suffer from pneumoconiosis, sand dust can't separate, and production efficiency is low, and the energy consumption height; The shot-blasting machine ramming head is fixed, therefore, the adjusting range of ramming head is little, the narrow range that adapts to tube and tube wall vary in diameter, so, be difficult to improve by the relative position that changes ramming head and polished object the performance of shot-blasting machine, the roughness on polished object surface and fineness also are difficult to meet the requirements of technical indicator.
Summary of the invention
The present invention is unreasonable in order to solve traditional shot-blasting machine design, need to adopt air compressor machine, ramming adopts open, dust removing effects is poor, environmental pollution is serious, operating personnel easily suffer from pneumoconiosis, sand dust can't separate, and production efficiency is low, and the energy consumption height, the narrow range that adapts to tube and tube wall vary in diameter, so, being difficult to improve the performance of shot-blasting machine by the relative position that changes ramming head and polished object, the roughness on polished object surface and fineness do not reach the problem of the technical indicator of requirement, a kind of automatic wind-power tower drum outer wall sand blasting machine is provided, and the concrete technical scheme that addresses the above problem is as follows:
A kind of automatic wind-power tower drum outer wall sand blasting machine of the present invention, by feeding box, column, the feed telescoping tube, oscillating arm mechanisms, ramming head, the feed back case, deduster, support, the control room, Hydraulic Station, feed mechanism, the feed back telescoping tube, the collar, the ramming head sealing device, dedust air duct, last barrel, the ball blast motor, the material loading motor, substrate, the lifting hydraulic jack, bogie wheel and hydraulic jack are formed, last barrel and column are located on the last plane of substrate, last barrel and column are connected as a single entity, in last barrel, be provided with feed mechanism, feed mechanism is fixed an axle on the material loading motor reducer, axle is provided with sprocket wheel, sprocket wheel is provided with chain, chain is provided with hopper, feeding box is located at the upper lateral part of barrel, feeding box is communicated with last barrel, the feed telescoping tube is located between feeding box and the ramming head, feeding box and ramming head are communicated with, ramming head is located on the oscillating arm mechanisms, the collar and oscillating arm mechanisms and control room are connected as a single entity, the collar is enclosed within on the outer wall of column and last barrel, the upper end of two lifting hydraulic jacks is fixed on the oscillating arm mechanisms, the lower end of two lifting hydraulic jacks is located on the substrate respectively, the feed back telescoping tube is located between the lower end and feed back case of ramming head sealing device, the ramming head sealing device is communicated with the feed back case, the right side that the feed back case is located at the barrel bottom is communicated with last barrel, the feed back case is provided with charging door, dedust air duct is located between feed back case and the deduster, the feed back case is communicated with deduster, support is provided with H shaped steel rail, be provided with riser below the substrate, riser and substrate are one, H shaped steel rail upper surface and lower surface are provided with bogie wheel, bogie wheel is fitted on the connecting plate, connecting plate and riser are connected, the right-hand member of hydraulic jack is connected with substrate, the left end of hydraulic jack is fixed on the support, deduster and Hydraulic Station are located on the support, Hydraulic Station and oscillating arm mechanisms, hydraulic jack is connected with hydraulic jack, the control room respectively with deduster, Hydraulic Station, oscillating arm mechanisms, the ball blast motor is connected with the material loading motor.
Described ramming head oscillating arm mechanisms, form by top link, hydraulic jack, swing arm down, left socle, ramming head, arm seat and right support, arm seat is located at respectively on the left surface of the right flank of left socle and right support, the two ends of top link and following swing arm respectively with left socle and right support on the arm seat flexible connection, the right-hand member of top link and following swing arm is connected with the upper end of hydraulic jack, the lower end of hydraulic jack is connected with right side, left socle lower end, and the left end of ramming head is connected with the right support right flank.
Described telescoping tube is by first square tube, second square tube, third party's tube, the four directions tube, the 5th square tube, the first tetrafluoro plate, the second tetrafluoro plate, the 3rd tetrafluoro plate, the 4th tetrafluoro plate, the May 4th fluorine plate, the 6th tetrafluoro plate, the 7th tetrafluoro plate and the 8th tetrafluoro plate are formed, the first tetrafluoro plate is located on the outer wall of the first square tube lower end, the second tetrafluoro plate is located on the inwall of second square tube upper end, the 3rd tetrafluoro plate is located on the upper end inwall of third party's tube, the 4th tetrafluoro plate is located on the upper end inwall of four directions tube, the May 4th fluorine plate is located on the outer wall of the second square tube lower end, the 6th tetrafluoro plate is located on the outer wall of third party's tube lower end, the 7th tetrafluoro plate is located on the inwall of the 5th square tube upper end, and the 8th tetrafluoro plate is located on the outer wall of a lower end, four directions.
A kind of automatic wind-power tower drum outer wall sand blasting machine of the present invention, reasonable in design need not to adopt air compressor machine, and time ball adopts closed, good dedusting effect, environmental pollution problems has obtained solution; Operation gets final product shot-blast apparatus of the present invention in the control room by operating personnel, has solved operating personnel and has easily suffered from the problem of pneumoconiosis, and sand dust separates the back ramming and can be recycled, the production efficiency height, energy savings is 1/3rd of traditional shot-blasting machine, nearly 1,000,000 yuan of year saving operating cost; Can realize that the shot-blasting machine ramming head carries out the horizontal of swing arm and shot-blasting machine and vertically moves, therefore the adjusting range of ramming head is big, the wide ranges that adapts to tube and tube wall vary in diameter, so, the performance of shot-blasting machine be can improve by the relative position that changes ramming head and polished object, the roughness on polished object surface and the advantage that fineness meets the requirements of technical indicator made.The present invention is not only applicable to the outer wall of wind power tower rust cleaning, also is applicable to the rust cleaning of big caliber pipe outer wall.
Description of drawings
Fig. 1 is a structural representation of the present invention, Fig. 2 is the left view of Fig. 1, Fig. 3 is the vertical view of Fig. 1, Fig. 4 is the local amplification view of Fig. 2 I portion, Fig. 5 is the structural representation of oscillating arm mechanisms, Fig. 6 is that Fig. 5 is a vertical view, and Fig. 7 is the structural representation of telescoping tube, and Fig. 8 is a perspective view of the present invention.Dotted line is the swing arm scope of oscillating arm mechanisms among Fig. 5.
The specific embodiment
The specific embodiment one: describe present embodiment in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 10.Present embodiment is by feeding box 1, column 2, feed telescoping tube 3, oscillating arm mechanisms 4, ramming head 5, feed back case 6, deduster 7, support 8, control room 9, Hydraulic Station 10, feed mechanism 11, feed back telescoping tube 12, the collar 14, ramming head sealing device 15, dedust air duct 16, last barrel 17, ball blast motor 18, material loading motor 19, substrate 20, lifting hydraulic jack 21, bogie wheel 23 and hydraulic jack 26 are formed, last barrel 17 and two root posts 2 are located on the last plane of substrate 20, last barrel 17 and 2 welderings of two root posts are one, in last barrel 17, be provided with feed mechanism 11, feed mechanism 11 is fixed an axle on material loading motor 19 decelerators, axle is provided with sprocket wheel, sprocket wheel is provided with chain, chain is provided with hopper, feeding box 1 is located at the upside of barrel 17, feeding box 1 is communicated with last barrel 17, feed telescoping tube 3 is located between feeding box 1 and the ramming head 5, feeding box 1 and ramming head 5 are communicated with, ramming head 5 is located on the oscillating arm mechanisms 4, the collar 14 is connected as a single entity with oscillating arm mechanisms 4 and control room 9, the collar 14 is enclosed within on the outer wall of column 2 and last barrel 17, the upper end of two lifting hydraulic jacks 21 is fixed on the oscillating arm mechanisms 4, the lower end of two lifting hydraulic jacks 21 is located at respectively on the substrate 20, feed back telescoping tube 12 is located between the lower end and feed back case 6 of ramming head sealing device 15, ramming head sealing device 15 is communicated with feed back case 6, the right-hand end that feed back case 6 is located at barrel 17 bottoms is communicated with the bottom of last barrel 17, feed back case 6 is provided with charging door, dedust air duct 16 is located between feed back case 6 and the deduster 7, feed back case 6 is communicated with deduster 7, support 8 is provided with H shaped steel rail 24, be provided with riser 25 below the substrate 20, riser 25 and substrate 20 are connected by bolt, H shaped steel rail 24 upper surfaces and lower surface are provided with bogie wheel 23, bogie wheel 23 is fitted on the connecting plate 27, connecting plate 27 is connected with riser 25, the right-hand member of hydraulic jack 26 is connected with substrate 20, the left end of hydraulic jack 26 is fixed on the support 8, deduster 7 and Hydraulic Station 10 are located on the support 8, Hydraulic Station 10 and oscillating arm mechanisms 4, lifting hydraulic jack 21 is connected with hydraulic jack 26, control room 9 respectively with deduster 7, Hydraulic Station 10, oscillating arm mechanisms 4, ball blast motor 18 and material loading motor 19 are connected by cable, and the lower plane of support 8 is provided with road wheel 29.
The specific embodiment two: describe present embodiment in conjunction with Fig. 1, Fig. 5.The described ramming head oscillating arm mechanisms 4 of present embodiment, form by top link 30, hydraulic jack 31, swing arm 32 down, left socle 33, ramming head 5, arm seat 34 and right support 35, arm seat 34 is located at respectively on the left surface of the right flank of left socle 33 and right support 35, the two ends of top link 30 and following swing arm 32 respectively with left socle 33 and right support 35 on arm seat 34 flexible connections, the right-hand member of top link 30 and following swing arm 32 is connected with the upper end of hydraulic jack 31, the lower end of hydraulic jack 31 is connected with right side, left socle 33 lower end, and the left end of ramming head 5 is connected with right support 35 right sides.
The specific embodiment three: describe present embodiment in conjunction with Fig. 1, Fig. 7.The described telescoping tube of present embodiment is by the first square tube 36-1, the second square tube 36-2, third party's tube 36-3, a four directions 36-4, the 5th square tube 36-5, the first tetrafluoro plate 37-1, the second tetrafluoro plate 37-2, the 3rd tetrafluoro plate 37-3, the 4th tetrafluoro plate 37-4, the May 4th fluorine plate 37-5, the 6th tetrafluoro plate 37-6, the 7th tetrafluoro plate 37-7 and the 8th tetrafluoro plate 37-8 form, the first tetrafluoro plate 37-1 is located on the outer wall of the first square tube 36-1 lower end, the second tetrafluoro plate 37-2 is located on the inwall of second square tube 36-2 upper end, the 3rd tetrafluoro plate 37-3 is located on the upper end inwall of third party's tube 36-3, the 4th tetrafluoro plate 37-4 is located on the upper end inwall of a four directions 36-4, the May 4th fluorine plate 37-5 is located on the outer wall of the second square tube 36-2 lower end, the 6th tetrafluoro plate 37-6 is located on the outer wall of third party's tube 36-3 lower end, the 7th tetrafluoro plate 37-7 is located on the inwall of the 5th square tube 36-5 upper end, and the 8th tetrafluoro plate 37-8 is located on the outer wall of a 36-4 lower end, four directions.
The specific embodiment four: describe present embodiment in conjunction with Fig. 1, Fig. 2.The sand dust separator of present embodiment is made up of feed back case 6, deduster 7 and dedust air duct 16, and dedust air duct 16 is communicated with feed back case 6 and deduster 7.Ramming removes the dust of air duct outer wall surface down during directive air duct outer wall in ball blast motor high speed rotary course when being in duty, sand and dust are in feed back telescoping tube 12 enters feed back case 6, in deduster 7, under the effect of air-introduced machine dust is sucked in the deduster 7 through dedust air duct 16, dust is filtered, and ramming enters in the feed back case 6 and recycles.Reach the effect that sand dust separates.
The specific embodiment five: be slope shape at the bottom of the feeding box 1 of present embodiment and the case of feed back case 6, be convenient to ramming and in feed telescoping tube 3 and last barrel 11, flow.
The specific embodiment six: describe present embodiment in conjunction with Fig. 1, Figure 10.The two ends of the feed telescoping tube 3 of present embodiment are connected by bearing pin with feeding box 1 and ramming head 5 respectively, and the two ends of feed back telescoping tube 12 are connected by bearing pin with ramming head sealing device 15 and feed back case 6 respectively.
Claims (6)
1. automatic wind-power tower drum outer wall sand blasting machine, it is by feeding box (1), column (2), feed telescoping tube (3), oscillating arm mechanisms (4), ramming head (5), feed back case (6), deduster (7), support (8), control room (9), Hydraulic Station (10), feed mechanism (11), feed back telescoping tube (12), the collar (14), ramming head sealing device (15), dedust air duct (16), last barrel (17), ball blast motor (18), material loading motor (19), substrate (20), lifting hydraulic jack (21), bogie wheel (23) and hydraulic jack (26) are formed, it is characterized in that barrel (17) and column (2) are located on the last plane of substrate (20), last barrel (17) is connected as a single entity with column (2), in last barrel (17), be provided with feed mechanism (11), feed mechanism (11) and material loading motor (19) Spindle Links, feeding box (1) is located at the upside of barrel (17), feeding box (1) is communicated with last barrel (17), feed telescoping tube (3) is located between feeding box (1) and the ramming head (5), feeding box (1) and ramming head (5) are communicated with, ramming head (5) is located on the oscillating arm mechanisms (4), the collar (14) is connected as a single entity with oscillating arm mechanisms (4) and control room (9), the collar (14) is enclosed within on the outer wall of column (2) and last barrel (17), the upper end of two lifting hydraulic jacks (21) is fixed on the oscillating arm mechanisms (4), the lower end of two lifting hydraulic jacks (21) is located at respectively on the substrate (20), feed back telescoping tube (12) is located between the lower end and feed back case (6) of ramming head sealing device (15), ramming head sealing device (15) is communicated with feed back case (6), the right-hand end that feed back case (6) is located at barrel (17) bottom is communicated with the bottom of last barrel (17), feed back case (6) is provided with charging door, dedust air duct (16) is located between feed back case (6) and the deduster (7), feed back case (6) is communicated with deduster (7), support (8) is provided with H shaped steel rail (24), be provided with riser (25) below the substrate (20), riser (25) is an one with substrate (20), H shaped steel rail (24) upper surface and lower surface are provided with bogie wheel (23), bogie wheel (23) is fitted on the connecting plate (27), connecting plate (27) is connected with riser (25), the right-hand member of hydraulic jack (26) is connected with substrate (20), the left end of hydraulic jack (26) is fixed on the support (8), deduster (7) and Hydraulic Station (10) are located on the support (8), Hydraulic Station (10) and oscillating arm mechanisms (4), lifting hydraulic jack (21) is connected with hydraulic jack (26), control room (9) respectively with deduster (7), Hydraulic Station (10), oscillating arm mechanisms (4), ball blast motor (18) is connected with material loading motor (19), and the lower plane of support (8) is provided with road wheel (29).
2. a kind of automatic wind-power tower drum outer wall sand blasting machine according to claim 1, it is characterized in that ramming head oscillating arm mechanisms (4), by top link (30), hydraulic jack (31), following swing arm (32), left socle (33), ramming head (5), arm seat (34) and right support (35) are formed, arm seat (34) is located at respectively on the left surface of the right flank of left socle (33) and right support (35), the two ends of top link (30) and following swing arm (32) respectively with left socle (33) and right support (35) on arm seat (34) flexibly connect, the right-hand member of top link (30) and following swing arm (32) is connected with the upper end of hydraulic jack (31), the lower end of hydraulic jack (31) is connected with left socle (33) right side, lower end, and the left end of ramming head (5) is connected with right support (35) right side.
3. a kind of automatic wind-power tower drum outer wall sand blasting machine according to claim 1, it is characterized in that telescoping tube is by first square tube (36-1), second square tube (36-2), third party's tube (36-3), four directions tube (36-4), the 5th square tube (36-5), the first tetrafluoro plate (37-1), the second tetrafluoro plate (37-2), the 3rd tetrafluoro plate (37-3), the 4th tetrafluoro plate (37-4), the May 4th fluorine plate (37-5), the 6th tetrafluoro plate (37-6), the 7th tetrafluoro plate (37-7) and the 8th tetrafluoro plate (37-8) are formed, the first tetrafluoro plate (37-1) is located on the outer wall of first square tube (36-1) lower end, the second tetrafluoro plate (37-2) is located on the inwall of second square tube (36-2) upper end, the 3rd tetrafluoro plate (37-3) is located on the upper end inwall of third party's tube (36-3), the 4th tetrafluoro plate (37-4) is located on the upper end inwall of four directions tube (36-4), the May 4th fluorine plate (37-5) is located on the outer wall of second square tube (36-2) lower end, the 6th tetrafluoro plate (37-6) is located on the outer wall of third party's tube (36-3) lower end, the 7th tetrafluoro plate (37-7) is located on the inwall of the 5th square tube (36-5) upper end, and the 8th tetrafluoro plate (37-8) is located on the outer wall of tube (36-4) lower end, four directions.
4. a kind of automatic wind-power tower drum outer wall sand blasting machine according to claim 1 is characterized in that being slope shape at the bottom of the case of feeding box (1) and feed back case (6).
5. a kind of automatic wind-power tower drum outer wall sand blasting machine according to claim 1, the two ends that it is characterized in that feed telescoping tube (3) are connected by bearing pin with ramming head (5) with feeding box (1) respectively, and the two ends of feed back telescoping tube (12) are connected by bearing pin with feed back case (6) with ramming head sealing device (15) respectively.
6. a kind of automatic wind-power tower drum outer wall sand blasting machine according to claim 1 is characterized in that deduster (7) adopts GZ607 type pulse backblowing sack cleaner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910072726A CN101691026A (en) | 2009-08-24 | 2009-08-24 | Automatic wind-power tower drum outer wall sand blasting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910072726A CN101691026A (en) | 2009-08-24 | 2009-08-24 | Automatic wind-power tower drum outer wall sand blasting machine |
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| CN101691026A true CN101691026A (en) | 2010-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910072726A Pending CN101691026A (en) | 2009-08-24 | 2009-08-24 | Automatic wind-power tower drum outer wall sand blasting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626906A (en) * | 2012-04-27 | 2012-08-08 | 无锡中盈实业有限公司 | Multifunctional large supporting arm structure of metal surface processor |
| CN102649262A (en) * | 2012-06-05 | 2012-08-29 | 靖江市神和风力发电配套设备有限公司 | Automatic-cleaning shot blasting machine of outer wall of wind power generation tower tube |
| CN104552025A (en) * | 2015-01-27 | 2015-04-29 | 西安嘉捷通机电技术工程有限公司 | Shot blasting machine for foundation ring of tower drum |
| CN107443257A (en) * | 2016-05-30 | 2017-12-08 | 哈尔滨显著科技有限公司 | A kind of double ramming head inwall shot-blasting machines of big footpath cylinder |
-
2009
- 2009-08-24 CN CN200910072726A patent/CN101691026A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626906A (en) * | 2012-04-27 | 2012-08-08 | 无锡中盈实业有限公司 | Multifunctional large supporting arm structure of metal surface processor |
| CN102649262A (en) * | 2012-06-05 | 2012-08-29 | 靖江市神和风力发电配套设备有限公司 | Automatic-cleaning shot blasting machine of outer wall of wind power generation tower tube |
| CN104552025A (en) * | 2015-01-27 | 2015-04-29 | 西安嘉捷通机电技术工程有限公司 | Shot blasting machine for foundation ring of tower drum |
| CN107443257A (en) * | 2016-05-30 | 2017-12-08 | 哈尔滨显著科技有限公司 | A kind of double ramming head inwall shot-blasting machines of big footpath cylinder |
| CN107443257B (en) * | 2016-05-30 | 2024-02-09 | 哈尔滨显著科技有限公司 | Big diameter cylinder double-throw head inner wall shot blasting machine |
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Open date: 20100407 |