CN101686003A - Electrical equipment dip coating electric heating and ultra-violet curing device - Google Patents
Electrical equipment dip coating electric heating and ultra-violet curing device Download PDFInfo
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- CN101686003A CN101686003A CN200810200466A CN200810200466A CN101686003A CN 101686003 A CN101686003 A CN 101686003A CN 200810200466 A CN200810200466 A CN 200810200466A CN 200810200466 A CN200810200466 A CN 200810200466A CN 101686003 A CN101686003 A CN 101686003A
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- violet curing
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Abstract
The invention discloses an electrical equipment dip coating electric heating and ultra-violet curing device. The device comprises a box body, a varnish jar and an ultraviolet lamp, wherein the varnishjar is arranged on the bottom of the box body, the ultraviolet lamp is arranged on the box body wall on the upper part of the varnish jar; the device also comprises an electric lifting device, a conductive device and a separation device, wherein the electric lifting device comprises a electric hoisting machine which can move sidewise above the box body and is used to hoisting electric equipment and the electric hoisting machine can move electric equipment up or down in dip coating process; the conductive device is arranged on the electric lifting device to advance along with the electric lifting device, the conductive device is connected with the electric equipment through cables and connects the electric equipment with an external power supply during lifting process; the separation device separates the varnish jar from the ultraviolet lamp to two spaces in the box body. The device has small structure, small floor space, less factory building space and convenient dip coating; the electric heating, dip coating and ultra-violet curing of the electric equipment can be realized in one box body; in addition, the whole device can be removed so as to greatly reduce the costs of device and dip coating.
Description
Technical field
The present invention relates to insulation of electrical installation lacquer impregnation process device, relate in particular to electrical equipment dip coating electric heating, ultra-violet curing device.
Background technology
Electric equipment usually needs impregnated insulating paint to guarantee its insulation property, especially in electric manufacturing, the motor windings dipping lacquer is one critical process, when the front motor dipping lacquer is to utilize the baking oven preheating to be dipped into fast then in the lacquer cylinder earlier, motor is soaked into, take out drip-dry then, put into the high temperature drying room at last and solidify.
A kind of motor electric heating dipping appears recently, this is to begin a kind of dipping lacquer technology of using abroad, it is to motor windings energising heating before dipping lacquer or in the dipping lacquer, make and produce air gap suction lacquer liquid between winding, take out from soak cylinder then, still the energising heating makes winding produce the insulating varnish that sucks between heat curing winding; And this electric heating dipping technology follows winding top layer ultraviolet light polymerization operation to guarantee the curing of motor device surface insulation lacquer usually.
This motor electric heating dipping and ultra-violet curing technology only begin to use abroad, it comprises electric heating preheating, dipping lacquer, drip-dry and curing process, and there is corresponding hydraulic equipment that motor device is immersed, takes out the dipping lacquer cylinder, this device station is more, design is complicated, installation need be excavated underground hole, floor space is bigger, and cost is quite high.
Summary of the invention
The present invention is intended to solve the above-mentioned defective of prior art, and a kind of electrical equipment dip coating electric heating, ultra-violet curing device are provided.The present invention is simple in structure, floor space is little, saves the factory building space, and dipping is convenient, and it can realize energising heating of electric equipment in a casing, dipping lacquer, drip and coat with lacquer and ultra-violet curing, and integral device can move, and greatly reduces equipment and dipping lacquer cost.
The present invention is achieved in that
The electric heating of this electrical equipment dip coating, ultra-violet curing device, it comprises a casing, the lacquer cylinder and the uviol lamp of insulating varnish is housed, and described lacquer cylinder is located at described bottom half, and described uviol lamp is located on the box body wall on described lacquer cylinder top, and it also comprises:
One electronic handling apparatus, it comprise one can be above casing the electric crane of move left and right with handling electric equipment back and forth, this electric crane is finished described electric equipment and is risen in the dipping lacquer process or descend;
One electric installation, described electric installation are located on the described electronic handling apparatus and with described electronic handling apparatus and are advanced synchronously, and it connects described electric equipment by cable, for described electric equipment connects external power source in the handling process;
One partition apparatus, described partition apparatus is located at the middle part of described casing, and lacquer cylinder and uviol lamp in the casing are divided into two spaces.
Above-mentioned partition apparatus can be the roller shutter type partition apparatus.
Above-mentioned electronic handling apparatus comprises electric crane, hoist cable reel, hoist cable, column and crossbeam, described column is located at outside the described casing, described crossbeam one end is located at described column top and is stretched into and is positioned at described lacquer cylinder top in the described casing, described electric crane is positioned under the described crossbeam and along described crossbeam and moves, described hoist cable is wound on the described hoist cable reel, and described hoist cable reel connects described electric crane by shaft joint.
Above-mentioned electric installation comprises the cable drum of terminal box, one and described hoist cable reel rotation synchronously and is wound on cable on the cable drum, and described terminal box is by described cable pulling and can move up and down with described electric equipment.
Above-mentioned electronic handling apparatus also comprises a crane baffle plate, and it is fixed on electronic handling apparatus bottom electronic handling apparatus and working space are kept apart, and has through hole on the described crane plate washer, and described hoist cable and cable pass from crane baffle plate through hole.
Also be provided with on the above-mentioned casing tank wall to observe and use camera.Above-mentioned electric equipment is a motor stator.Also be provided with extractor fan on the above-mentioned casing tank wall.
Because the present invention has adopted technique scheme, promptly is provided with dipping lacquer space and ultra-violet curing space in a casing, the casing top is provided with electronic handling apparatus, and electronic handling apparatus is provided with electric installation; During electrical equipment dip coating, at first utilize electronic handling apparatus that electric equipment is hung in the casing, utilize electric installation that external power source is connected electric equipment simultaneously and carry out electric heating, to be heated to design temperature, electronic handling apparatus is put into the lacquer cylinder with electric equipment, finish the dipping lacquer operation after, electric equipment is mentioned to coating with lacquer cylinder top and being positioned at the ultra-violet curing space, lacquer is also dripped in the electric heating of going again, turn-offs partition apparatus then, and the unlatching uviol lamp carries out ultra-violet curing to the dipping lacquer of electric equipment.
The present invention is with respect at present external existing dipping lacquer equipment, its advantage is: station is few, floor space is little, adopt electric crane more convenient than the hydraulic lift operation, and adopt go-cart or hydraulic pressure car to move this device as haulage vehicle, this device need not digged pit, and convenient displacement greatly reduces equipment and dipping lacquer cost.
Description of drawings
The present invention is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is this device internal structure front view;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is that the B of Fig. 1 is to view.
Embodiment
As shown in Figure 1 to Figure 3, a kind of electrical equipment dip coating electric heating, ultra-violet curing device, it by three box body walls 1, move the door 8 and top board 2 constitute an enclosed housing, a lacquer cylinder 11 that insulating varnish is housed is arranged at the bottom of box house, there is ultraviolet lamp device lacquer cylinder 11 tops, ultraviolet lamp device comprises the some uviol lamps 16 and the fixing base plate 15 of uviol lamp, and fixedly the base plate 15 of uviol lamp 16 is fixed on again on the box body wall on both sides.
Between ultraviolet lamp device and bottom lacquer cylinder partition apparatus is arranged, the formation of partition apparatus is such: it is kind of a roller shutter structure, comprise that drive motors 20, driving-belt 19, roller shutter 18 and first guide rail, 17, the first guide rails 17 are fixed on the box body wall on both sides between lacquer cylinder 11 and ultraviolet lamp device; During work, drive motors 20 drives roller shutter 18 rotations by driving-belt 19, and roller shutter 18 advances in first guide rail 17 by first roller 181 of front end, and the ultraviolet lamp device on top and the lacquer cylinder 11 of bottom are separated.
Above lacquer cylinder 11 and uviol lamp 16, have:
1, an electronic handling apparatus, handling apparatus comprise one can be above casing the electric crane 5 and the hoist cable reel 51 that is connected with electric crane 5 by shaft joint of move left and right, be wound with hoist cable 511 on the hoist cable reel 51, with handling electric equipment 10 back and forth, its is also finished and hung rising or the decline of electric equipment 10 in the dipping lacquer process simultaneously; Electronic handling apparatus also comprises a crossbeam 4, and electric crane 5 is installed on this crossbeam 4, and an end of crossbeam 4 is positioned at box house, and the other end stretches out casing, and being positioned at the casing outside and end has column 9 to support.
Described electronic handling apparatus also comprises a crane baffle plate 12, and it is fixed on electric crane 5 bottoms, advances synchronously with electric crane 5, and electric crane 5 and lower space are kept apart.
2, an electric installation, it is arranged on the electronic handling apparatus, advances synchronously with electric crane 5, and connects described electric equipment 10, for described electric equipment 10 connects external power source in the handling process.
Described electric installation is achieved in that for electric equipment provides the work of external power source
Electric installation comprise and hoist cable reel 51 rotation synchronously cable drums 52, be wound on the cable 521 on the cable drum 52 and be connected the terminal box 522 of cable 521 lower ends, hoist cable 511 lower ends of electric crane 5 connect electric equipment 10, and the conductor wire 101 of electric equipment 10 is connected terminal box 522 lower ends.
Need to prove that described electric installation is the independent current source that is of described electric equipment 10 power supplies, and is irrelevant with electric crane 5 electricity consumptions.
This device also has: box body wall is provided with camera 14, can when electric equipment 10 dipping lacquers, curing under the casing closed state, monitor the working condition of box house; Box body wall is provided with extractor fan 13, so that discharge the pernicious gas of box house.
In the present embodiment, casing adopts movable type to open the door, and comprising: up and down second guide rail 6, second roller 7, about move door 8, about move on the door 8 v notch v 81 arranged into, moving door 8 neutral gear that sealing crossbeam 4 forms when closed.
Be the workflow that motor stator illustrates this device with described electric equipment 10 below:
1, workpiece handling inlet body operation
2, electric heating and ultra-violet curing operation
Pack up roller shutter 18, energized, external power source heats the element of winding in the motor stator 10 by described electric installation; After some time, deenergization drops to motor stator 10 in the lacquer cylinder 11, needs the element of winding of dipping to be immersed in the insulating varnish; After some time, motor stator 10 is risen to uviol lamp 16 flush height, drip lacquer, and recovery switches on to the element of winding, make the interstitial insulating varnish of the element of winding behind the dipping lacquer be subjected to hot curing; After some time, the 20 energising rotations of roller shutter motor, roller shutter 18 will coat with lacquer cylinder 11 upper sheds place and cover, and uviol lamp 16 electrified light emittings carry out the ultra-violet curing operation to element of winding outer surface then.
3, workpiece withdraws from operation
After the ultra-violet curing operation finishes, disconnect uviol lamp 16 power supplys, open and move door 8, after electric crane 5 withdraws from casing, motor stator 10 is put to the terrace of the casing outside, remove electric power connection line.Motor stator 10 dipping lacquers, curing finish.
Above embodiment is only in order to illustrate the present invention; rather than to the qualification of claim of the present invention; any distortion of being done in the connotation scope of claim of the present invention or be equal to replacement all will fall within the described protection range of claims of the present invention.
Claims (8)
1, a kind of electrical equipment dip coating electric heating, ultra-violet curing device, it comprises a casing, the lacquer cylinder and the uviol lamp of insulating varnish is housed, it is characterized in that: described lacquer cylinder is located at described bottom half, and described uviol lamp is located on the box body wall on described lacquer cylinder top, and it also comprises:
One electronic handling apparatus, it comprise one can be above casing the electric crane of move left and right with handling electric equipment back and forth, this electric crane is finished described electric equipment and is risen in the dipping lacquer process or descend;
One electric installation, described electric installation are located on the described electronic handling apparatus and with described electronic handling apparatus and are advanced synchronously, and it connects described electric equipment by cable, for described electric equipment connects external power source in the handling process;
One partition apparatus, described partition apparatus is located at the middle part of described casing, and lacquer cylinder and uviol lamp in the casing are divided into two spaces.
2, a kind of electrical equipment dip coating electric heating according to claim 1, ultra-violet curing device is characterized in that, described partition apparatus is the roller shutter type partition apparatus.
3, a kind of electrical equipment dip coating electric heating according to claim 1 and 2, ultra-violet curing device, it is characterized in that, described electronic handling apparatus comprises electric crane, hoist cable reel, hoist cable, column and crossbeam, described column is located at outside the described casing, described crossbeam one end is located at described column top and is stretched into and is positioned at described lacquer cylinder top in the described casing, described electric crane is positioned under the described crossbeam and along described crossbeam and moves, described hoist cable is wound on the described hoist cable reel, and described hoist cable reel connects described electric crane by shaft joint.
4, a kind of electrical equipment dip coating electric heating according to claim 3, ultra-violet curing device, it is characterized in that, described electric installation comprises the cable drum of terminal box, one and described hoist cable reel rotation synchronously and is wound on cable on the cable drum, and described terminal box is by described cable pulling and can move up and down with described electric equipment.
5, a kind of electrical equipment dip coating electric heating according to claim 1, ultra-violet curing device, it is characterized in that, described electronic handling apparatus also comprises a crane baffle plate, it is fixed on electronic handling apparatus bottom electronic handling apparatus and working space is kept apart, have through hole on the described crane plate washer, described hoist cable and cable pass from crane baffle plate through hole.
6, a kind of electrical equipment dip coating electric heating according to claim 1, ultra-violet curing device is characterized in that, described casing tank wall is provided with to observe uses camera.
7, a kind of electrical equipment dip coating electric heating according to claim 1, ultra-violet curing device is characterized in that, described electric equipment is a motor stator.
8, a kind of electrical equipment dip coating electric heating according to claim 1, ultra-violet curing device is characterized in that, described casing tank wall is provided with extractor fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102004660A CN101686003B (en) | 2008-09-25 | 2008-09-25 | Electrical equipment dip coating electric heating and ultra-violet curing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102004660A CN101686003B (en) | 2008-09-25 | 2008-09-25 | Electrical equipment dip coating electric heating and ultra-violet curing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101686003A true CN101686003A (en) | 2010-03-31 |
| CN101686003B CN101686003B (en) | 2011-08-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008102004660A Expired - Fee Related CN101686003B (en) | 2008-09-25 | 2008-09-25 | Electrical equipment dip coating electric heating and ultra-violet curing device |
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| CN (1) | CN101686003B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101947504A (en) * | 2010-07-06 | 2011-01-19 | 杭州浙大精益机电技术工程有限公司 | Steel tube UV-curing color-painting mechanism |
| CN102233310A (en) * | 2010-04-20 | 2011-11-09 | 鸿富锦精密工业（深圳）有限公司 | Immersion type coating device |
| CN104734436A (en) * | 2013-12-18 | 2015-06-24 | 中国长江电力股份有限公司 | Gap-type heating device and heating method for upper guide bearing collar of large hydroelectric generating set |
| CN104753269A (en) * | 2013-12-25 | 2015-07-01 | 安川电机（沈阳）有限公司 | Stator inserting fixture, varnish dipping device, varnish dipping method and rotating motor |
| CN106423752A (en) * | 2016-11-24 | 2017-02-22 | 苏州柔克自动化设备有限公司 | Heat rolled impregnation production line used for stator or rotor production |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19835361A1 (en) * | 1998-08-05 | 2000-02-10 | Abb Patent Gmbh | Method and device for impregnating conductor bars for the stator winding of an electrical machine |
| US7365287B1 (en) * | 2006-11-29 | 2008-04-29 | Ellis Frederick G | Vertical electrically heated oven for baking coated parts |
-
2008
- 2008-09-25 CN CN2008102004660A patent/CN101686003B/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102233310A (en) * | 2010-04-20 | 2011-11-09 | 鸿富锦精密工业（深圳）有限公司 | Immersion type coating device |
| CN101947504A (en) * | 2010-07-06 | 2011-01-19 | 杭州浙大精益机电技术工程有限公司 | Steel tube UV-curing color-painting mechanism |
| CN101947504B (en) * | 2010-07-06 | 2012-06-27 | 杭州浙大精益机电技术工程有限公司 | Steel tube UV-curing color-painting mechanism |
| CN104734436A (en) * | 2013-12-18 | 2015-06-24 | 中国长江电力股份有限公司 | Gap-type heating device and heating method for upper guide bearing collar of large hydroelectric generating set |
| CN104734436B (en) * | 2013-12-18 | 2017-03-15 | 中国长江电力股份有限公司 | Slide guide rotor clearance formula heater and heating means in Large Hydroelectric Set |
| CN104753269A (en) * | 2013-12-25 | 2015-07-01 | 安川电机（沈阳）有限公司 | Stator inserting fixture, varnish dipping device, varnish dipping method and rotating motor |
| CN106712412A (en) * | 2013-12-25 | 2017-05-24 | 安川电机（沈阳）有限公司 | Stator inserting clamp, varnish dipping device, varnish dipping method and rotating motor |
| CN104753269B (en) * | 2013-12-25 | 2018-02-09 | 安川电机（沈阳）有限公司 | Stator insertion fixture, varnish impregnation device, varnish impregnation method and electric rotating machine |
| CN106712412B (en) * | 2013-12-25 | 2019-03-12 | 安川电机（沈阳）有限公司 | Stator is inserted into fixture, varnish impregnation device, varnish impregnation method and rotating electric machine |
| CN106423752A (en) * | 2016-11-24 | 2017-02-22 | 苏州柔克自动化设备有限公司 | Heat rolled impregnation production line used for stator or rotor production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101686003B (en) | 2011-08-10 |
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