CN1016855B - Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter - Google Patents

Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter

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Publication number
CN1016855B
CN1016855B CN 88100405 CN88100405A CN1016855B CN 1016855 B CN1016855 B CN 1016855B CN 88100405 CN88100405 CN 88100405 CN 88100405 A CN88100405 A CN 88100405A CN 1016855 B CN1016855 B CN 1016855B
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CN
China
Prior art keywords
correction
microcomputer
flank shape
wheel
grinding
Prior art date
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Expired
Application number
CN 88100405
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Chinese (zh)
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CN1034327A (en
Inventor
张济生
郭隐彪
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Chongqing University
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Chongqing University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing University filed Critical Chongqing University
Priority to CN 88100405 priority Critical patent/CN1016855B/en
Publication of CN1034327A publication Critical patent/CN1034327A/en
Publication of CN1016855B publication Critical patent/CN1016855B/en
Expired legal-status Critical Current

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Abstract

The present invention relates to a device which is controlled by a single board computer and is driven by a stepping motor. A plane grinding wheel of a grinding gear shaving cutter is corrected by a differential screw fine compesation mechanism. Because the device is controlled by a microcomputer, the device is convenient to realize shaping curved lines of various requirements, overcomes the difficulty in the past production for manufacturing a mould board, and improves production efficiency. Because the device uses the differential screw fine compensation mechanism to replace a template, the present invention has the advantages of simple manufacture, reliable action, low cost and convenient use. Therefore, the device can be widely used for the shaping of various shaping grinding wheels.

Description

Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter
The invention belongs to the correction of the flank shape device and the correction method thereof of grinding gear shaver emery wheel.
At present the main method that grinding gear shaver emery wheel is carried out correction of the flank shape is the anti-revisionist method of hard mould.Because installing, the pattern manufacturing adjusts difficulty, so far still have to rely on workman's experience, not only the production efficiency of grinding gear shaver is very low, especially severe be directly to have influenced the raising of processed form of gear tooth precision owing to can not change modification curve easily on the technology.In order to address this problem, once developed some microcomputer control dressers both at home and abroad, as patent EP177,131, its thinking is to move by X, Y rectangular coordinates control diamond pen, Building C mark control diamond pen rotates X, Y, the interlock of C three coordinates, with the curve of trimming wheel certain limit.This class trimmer complex structure is made difficulty, though can realize that in the size range of broad coordinate moves, reach high accuracy (1-2 μ m) location, then is not easy very much, and these installation costs are very high so far, still generally do not accepted by industrial department.
The objective of the invention is by microcomputer control,, emery wheel to be carried out the low-cost device and the correction method thereof of meticulous correction of the flank shape to realize curve shape on demand for a kind of gear shaver grinding that is specifically designed to is provided.
Technical scheme of the present invention is: a kind of employing microcomputer is controlled, and is intended to grinding gear shaver emery wheel is realized on demand the device and the correction method of meticulous correction of the flank shape, and control section and operating part that this device is made up of microcomputer are formed.Described operating part includes the reduction gearing (12) (13) that is driven by stepper motor (7) and drives the generation transverse movement that leading screw (14) and nut (15) form (X to) mechanism, and amount of decrease lever (3) is gone up the lengthwise movement mechanism of on demand independently lengthwise movement of gold hand hay cutter fixing on the other end (2) do (Y to) by little compensation mechanism (4) on the slide unit (16) that joins together with nut (15), that drive with stepper motor (5); Two stepper motors (5) and (7) are to control interoperation respectively to realize the meticulous correction of the flank shape on demand of big flat-faced wheel do by the preset program of input microcomputer.
On the modification curve input mode, increase the error amount that shaving cutter tooth profile departs from given curve that is ground that will measure, imported microcomputer again.
Increase flat spring (30) on casing in the differential thread compensation mechanism (34) and the fine motion head (29), between gear wheel (21) and flat spring (30), increased helical spring (31).
Error is imported microcomputer compensate to improve the way of precision, concrete steps are:
The first step: at the modification curve of desirable (theory), the motion of control diamond pen repairs emery wheel, the grinding gear shaver.
Second step: accurately measure the modification curve of being taken turns at measuring room by roll flute, the modification curve that it and drawing are required relatively, taking-up is along the error amount of tooth depth direction each point.
The 3rd step: this error information is directly imported microcomputer, and after by microcomputer software error information and initial data suitably being superposeed, control grinding machine again gear shaver is carried out the grinding second time.
Fourth, fifth step: repeat two, three steps, general maximum as long as, can obtain very good gear shaver modification curve through 2-3 grinding.
The major advantage of the present invention and existing scheme comparison is: caught gear shaver grinding these characteristics of profiling quantity Y very little (being no more than 0.1mm) on big flat-faced wheel, propose little compensation mechanism (4) and amount of decrease lever (3) composite set on particular structure of the present invention-differential thread basis, thereby can realize high-precision correction of the flank shape simply; Adopt flat spring (30) to eliminate the differential thread gap in the little compensation mechanism of differential thread (4), helical spring (31) suppresses gear (21) torsional oscillation, has overcome the key of this class device accurate displacement control; The present invention has increased the error amount that shaving cutter tooth profile departs from given curve that is ground that will measure on the modification curve input mode, import the new mode of microcomputer again, through iterating processing, again flat-faced wheel is improved the correction of the flank shape of precision again.
Realize that a kind of preferred embodiments of the present invention such as accompanying drawing 1 are its schematic diagram, accompanying drawing 2 is the correction of the flank shape structure drawing of device, and this structure can be supporting with homemade big plane gear grinding machines, as long as take off the manual correction of the flank shape device of former lathe, change correction of the flank shape device of the present invention, just can come into operation.Accompanying drawing 3 is the detailed structure of the little compensation mechanism of differential thread.
As accompanying drawing 1, shown in Figure 2, the detailed construction of correction of the flank shape device operating part, for comprising that driving leading screw (14), nut (15) by stepper motor (7) by reduction gearing (12) (13) forms transverse movement (X to) mechanism, and drive the little compensation mechanism of differential thread (4) by the stepper motor (5) on the slide unit (16) that joins together with nut, amount of decrease lever (3) is gone up diamond pen (2) fixing on the other end make vertically (Y to) motion and form.Spring (35) makes the amount of decrease lever go up (see figure 3) with clamp nut (28) and fine motion head (29) that certain pressure is pressed in little compensation mechanism.Control System of Microcomputer is by the microcomputer (single-chip microcomputer, single board computer, bus machine etc.) (10) of band keyboard and display, X, Y stepping motor drive circuit (8) (6), printer (9) and magnetic tape station (11) are formed, before the grinding wheel dressing, modification curve at first to require, through the discrete primary data that obtains, primary data is imported microcomputer (10) through keyboard, pass through microcomputer data processing then, difference control step motor (5) (7), drive X, Y motion, make the Buddha's warrior attendant nib on big flat-faced wheel, depict the modification curve of requirement.Emery wheel through correction of the flank shape for the first time, behind the grinding gear shaver, if do not satisfy technological requirement as yet, also can obtain error amount with recording the modification curve on the processed shaving cutter tooth profile and requiring modification curve to subtract each other, this error amount is imported microcomputer again,, again big flat-faced wheel is improved the correction of the flank shape of precision through iterating processing, deposit in the magnetic tape station (11) with qualified correction of the flank shape data at last, in using in the future, call.Printer (9) is in order to print gear shaver parameter and modification curve data and to draw, as input data detection and file.
As shown in Figure 3, the little compensation mechanism of differential thread (4) is by the reduction gearing (20) (21) of Fig. 3, set bolt (26), differential nut (27), fine motion head (29) clamp nut (28) and flat spring (30), helical spring (31) limit switch (23) compositions such as (25).Set bolt (26) adopts pad (32) to make it perpendicular to the casing datum level.Stepper motor (5) drives (27) and fine motion head (29) by gear (20) (21), clamp nut (28) moves, again through amount of decrease lever (30) amount of decrease effect (Fig. 1), the amount of movement that makes each input pulse of diamond pen is less than 0.1 μ m, thereby makes the finishing of emery wheel obtain accurate control.Wherein flat spring (30) is in order to eliminate the differential thread gap; Helical spring (31) is in order to suppress the torsional oscillation of gear (21).

Claims (3)

1, a kind of correction of the flank shape device of novel grinding gear shaver emery wheel, control section and operating part that this device is made up of microcomputer are formed, it is characterized in that operating part includes the reduction gearing (12) (13) that is driven by stepper motor (7) and drives the generation transverse movement that leading screw (14) and nut (15) form (X to) mechanism, and by on the slide unit (16) that joins together with nut (15), the little compensation mechanism (4) that drives with stepper motor (5) is gone up the lengthwise movement mechanism that diamond pen (2) fixing on the other end is made on demand independently vertically (Y to) to amount of decrease lever (3); Two stepper motors (5) and (7) are to control interoperation respectively to realize the meticulous correction of the flank shape on demand of big flat-faced wheel do by the preset program of input microcomputer.
2, the correction method of correction of the flank shape device as claimed in claim 1 is characterized in that the error amount that shaving cutter tooth profile departs from given curve that is ground that will measure, and imports microcomputer again.
3, correction of the flank shape device as claimed in claim 1 is characterized in that having increased flat spring (30) on casing (34) in the differential thread compensation mechanism and the fine motion head (29), has increased helical spring (31) between gear wheel (21) and flat spring (30).
CN 88100405 1988-01-22 1988-01-22 Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter Expired CN1016855B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 88100405 CN1016855B (en) 1988-01-22 1988-01-22 Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 88100405 CN1016855B (en) 1988-01-22 1988-01-22 Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter

Publications (2)

Publication Number Publication Date
CN1034327A CN1034327A (en) 1989-08-02
CN1016855B true CN1016855B (en) 1992-06-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 88100405 Expired CN1016855B (en) 1988-01-22 1988-01-22 Correeting shape apparatus for abrasion wheel of grinding gear shaving cutter

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CN (1) CN1016855B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103753399A (en) * 2014-01-16 2014-04-30 成都千川木业有限公司 Linear profiling machine for lines
CN105921823B (en) * 2016-06-16 2018-07-31 重庆大学 A kind of numerical control worm wheel grinding method of cycloid gear
EP3854540A1 (en) * 2020-01-23 2021-07-28 Braun GmbH Electric beard trimmer
EP3854541B1 (en) 2020-01-23 2024-06-26 Braun GmbH Electric beard trimmer
CN114800097B (en) * 2022-05-27 2023-03-10 株洲和昌稀有金属有限公司 Niobium alloy surface treatment device and treatment method

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