CN101673895A - Bus T-type head device and manufacturing method thereof - Google Patents
Bus T-type head device and manufacturing method thereof Download PDFInfo
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- CN101673895A CN101673895A CN200910236023A CN200910236023A CN101673895A CN 101673895 A CN101673895 A CN 101673895A CN 200910236023 A CN200910236023 A CN 200910236023A CN 200910236023 A CN200910236023 A CN 200910236023A CN 101673895 A CN101673895 A CN 101673895A
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Abstract
The invention relates to a bus T-type head device, consisting of a box body, a bottom box, an aerial plug and screws, wherein a socket is welded on a signal cable, and the socket is fixed on the box body through a screw; the box body is sheathed on the bottom box and is fixedly connected by a screw. The box body is hollow with five surfaces and no bottom surface; the bottom box is provided with six column bodies which are protruded on a bottom plate; the aerial plug consists of the socket, a plug and a tail attach; the screws are standard connectors. A manufacturing method of the bus T-type head device has seven steps: 1. purchasing and inspecting raw materials; 2. using metallic aluminium plates to process the box body and the bottom box; 3. carrying out anodizing treatment on the box body and the bottom box; 4. welding the aerial plug; 5. conducting test; 6. assembling and connecting the screws; and 7. testing tensile strength of the bus T-type head. The bus T-type head device can lead hardware personnel to distribute wires fast according to the specific requirements, effectively reduce the connecting time of the hardware wires, and improve the standardability, reliability and easy maintenance of the hardware wires. In addition, the invention has wide practical value and application prospect.
Description
One, technical field:
The present invention relates to a kind of bus T-type head device and manufacture method thereof, belong to the hardware technology field, it is specifically related to T connector modelling, processing, socket welding etc.
Two, background technology:
T connector is made of box body and end box, air plug and screw etc.The T type that it is used for hardware wiring circuit connects, and can carry out serial or parallel connection according to cabling requirement, and wire laying mode is flexible, has eliminated the welding job in the wiring process.
In bus-type hardware wiring process, along with increasing of access node, the signal cable interconnection usually appears at present, the pad of circuit increases thereupon, in test and using, may cause the hidden danger of the virtual connection of circuit solder joint, sealing-off owing to the effect of external force or holding wire own wt.Be head it off, a kind of bus T-type head device of the present invention and manufacture method thereof as the buffering that node is connected with bus, have strengthened the portability and the reliability of wire laying mode.
The designed bus T-type head of the present invention belongs to practical, can buy the different size air plug according to actual instructions for use.
Three, summary of the invention:
1, purpose: the object of the present invention is to provide a kind of bus T-type head device and manufacture method thereof, use this device and manufacture method thereof, the hardware personnel can reduce the hardware circuit connect hours effectively rapidly according to the real needs wiring, improve standardization, the reliability of hardware circuit.
2, technical scheme: a kind of bus T-type head device of the present invention and manufacture method thereof, its technical scheme is: box body and the end box of designing bus T-type head earlier, determine the aperture and the screw position of fixed socket on the box body then according to the model of the required air plug of hardware cabling requirement, wherein air plug partly is made up of socket, plug, tail Annex III, as shown in Figure 4.In same hardware cabling scenario, select the universal models air plug, make things convenient for T connector general.Use aluminium material processing box body, end box, surface anodization is carried out the welding of T connector interpolation block cable then, and with screw socket, end box is fixed on the box body, and plug, tail is attached and the External cable welding.By this method, can realize agility, reliability, the ease for maintenance of bus-type hardware wiring.
(1) see always shown in Figure 1, a kind of bus T-type head device of the present invention, it is made up of box body, end box, air plug, screw, behind the socket welding signal cable on the air plug, socket is screwed on box body, box body is enclosed within on the end box and with screw and is connected.
Described box body, as shown in Figure 2, it is five hollow box of a no bottom surface.A hole is respectively opened at upper bottom surface, left surface, right flank middle part at box body, and the aperture is relevant with the model of selected air plug; With this hole is the center, has the fixedly socket on the air plug of four apertures all around, and box body has certain wall thickness;
Box of the described end, as shown in Figure 3, it is to be extruded with six cylinders on a base plate.Four cylinders and the box body of four jiaos of base plates are fixed by screw, the holes at two outstanding auricle places be used for omnibus configuration in external structure fix, two cylinders in the middle of the base plate are reserved by fixing T type connecting circuit plate.
Described air plug as shown in Figure 4, partly is made up of socket, plug, tail Annex III, and it is directly bought in the electronic market according to actual needs.
Described screw is a standard component, directly buys in the electronic market, and this example is 12 cover M3 * 10 (comprising nut and spring shim), 4 cover M3 * 6 screws (comprising nut and spring shim).
Wherein, four apertures around the upper bottom surface of box body, left surface, each hole of right flank middle part, being opened, its diameter is about 3.2mm, the wall thickness of box body is about 1.2mm.
(2) manufacture method of a kind of bus T-type head device of the present invention, these method concrete steps are as follows:
Step 1: raw-material buying (comprising metal material aluminium sheet, air plug, screw) and check guarantee that selected materials is up-to-standard;
Step 2: the processing of metal material aluminium sheet: according to design size intercepting aluminium sheet, machine work box body and end box, guarantee at the bottom of the box body of made and the box between matched in clearance, the socket aperture on the box body processes;
Step 3: to described in the step 2 aluminum plate carry out anodization;
A step 4: air plug welding: press the holding wire of actual needs intercepting certain-length, one of box body outside welding upper bottom surface socket, as mistake! Do not find Reference source.Shown in 5, two holding wires of each capillary place welding of socket, the holding wire of this socket welding is penetrated the hole of box body upper bottom surface, then two holding wires on the same capillary of this socket are respectively welded to the capillary place of corresponding left and right side socket, finished the T type welding of holding wire.The interior used lead of box body all needs consistent with box body outer cable model, guarantees that wire core diameter's sudden change is as far as possible little;
Step 5: continuity test: use the whether conducting of the corresponding cores of three sockets of universal instrument test, step 6 is proceeded in conducting, otherwise repeating step four;
Step 6: screw assembling: use M3 * 10 screw sockets, use M3 * 6 screws to connect box body and end box;
Step 7: bus tensile strength test: be connected on the temperature control box inner support T connector is outstanding, connect cable, put weight under cable, observe the fragile part situation of change of T connector, mainly observe back plate connections, plug connects the screw place of box body.Through the checking of bus tensile strength test, this bus T-type head satisfies the hot strength requirement.
Wherein, the socket aperture on the box body is processed described in the step 2, its aperture is determined according to the model of the required air plug of hardware circuit cabling requirement.
Wherein, the holding wire of pressing actual needs intercepting certain-length described in the step 4, the length of its holding wire is about 10cm.
3, advantage and effect: a kind of bus T-type head device of the present invention and manufacture method thereof, use this device and manufacture method thereof, the hardware personnel can reduce the hardware circuit connect hours effectively rapidly according to the real needs wiring, improve standardization, reliability, the ease for maintenance of hardware circuit.
Four, description of drawings:
Fig. 1 bus T-type head schematic diagram of the present invention
The box body schematic diagram of Fig. 2 bus T-type head of the present invention
The end box schematic diagram of Fig. 3 bus T-type head of the present invention
Fig. 4 air plug schematic diagram of the present invention
Fig. 5 the present invention welds schematic diagram
Symbol description is as follows among the figure:
1 box body; 2 end boxes; 3 air plugs; 4 screws; 5 sockets; 6 plugs; 7 tails are attached; 8 holding wires.
Five, embodiment:
A kind of bus T-type head device of the present invention and manufacture method thereof, below in conjunction with accompanying drawing, the present invention is further illustrated.
(1) see always shown in Figure 1, a kind of bus T-type head device of the present invention, it is made up of box body 1, end box 2, air plug 3, screw 4, behind the socket 5 welding signal lines 8 on the air plug 3, socket 5 usefulness screws 4 are fixed on the box body 1, and box body 1 is enclosed within on the end box 2 and is connected with screw 4.
Described box body 1, as shown in Figure 2, it is five hollow box of a no bottom surface.Respectively having with Φ 15mm hole at upper bottom surface, left surface, the right flank of box body 1 is the center, and around four Φ 3.2mm holes, the bottom of front-back has the aperture that two Φ 3.2mm connect, wall thickness 1.2mm.This routine size is determined by the MY10X14J4A/Q air plug.
Box of the described end 2, as shown in Figure 3, it is to be extruded with six cylinders on a base plate.Four cylinders and the box body 1 of four jiaos of base plates are fixing by screw 4, the holes at two outstanding auricle places be used for omnibus configuration in external structure fix, two cylinders in the middle of the base plate are reserved by fixing T type connecting circuit plate.
Described air plug 3 as shown in Figure 4, is made up of socket 5, plug 6, attached 7 three parts of tail, and it is directly bought in the electronic market according to actual needs.
Described screw 4 is standard components, directly buys in the electronic market, and this example is 12 cover M3 * 10 (comprising nut and spring shim), 4 cover M3 * 6 screws (comprising nut and spring shim).
(2) manufacture method of a kind of bus T-type head of the present invention, these method concrete steps are as follows:
Step 1: raw-material buying (comprising metal material aluminium sheet, air plug 3, screw 4) and check guarantee that selected materials is up-to-standard;
Step 2: the processing of metal material aluminium sheet: according to design size intercepting metal aluminum sheet, machine work box body 1 and end box 2, matched in clearance between the box body 1 of assurance made and the end box 2, socket aperture on the box body 1 is processed as Φ 15mm, with it is the center, around four Φ 3.2mm holes, the aperture that two Φ 3.2mm connect is opened in the bottom of front-back;
Step 3: the aluminium sheet workpiece described in the step 2 is carried out anodization;
Step 4: the welding of air plug 3: intercepting is about and is 8 eight of the holding wires of 10cm, 5 one of box body 1 upper bottom surface welding sockets, two holding wires 8 of socket 5 each capillary place welding, the holding wire 8 of these socket 5 welding is penetrated the hole of box body 1 upper bottom surface, then two holding wires 8 on these socket 5 same capillaries are respectively welded to the capillary place of corresponding left and right side socket 5, finished the T type welding of holding wire 8, as shown in Figure 5.Box body 1 interior used holding wire 8 all needs consistent with box body 1 outer cable model, guarantees that wire core diameter's sudden change is as far as possible little;
Step 5: continuity test: use the whether conducting of three plug 6 corresponding cores of universal instrument test, step 6 is proceeded in conducting, otherwise repeating step four;
Step 6: screw 4 assemblings: use M3 * 10 screw sockets 5, use M3 * 6 screws to connect box body 1 and end box 2;
Step 7: bus tensile strength test: be connected on the temperature control box inner support T connector is outstanding, connect cable, put weight under cable, observe the fragile part situation of change of T connector, mainly observe back plate connections, plug 6 connects screw 4 places of box bodys 1.Through the checking of bus tensile strength test, this bus T-type head satisfies the hot strength requirement.
Claims (6)
1, a kind of bus T-type head device is characterized in that: it is made up of box body, end box, air plug, screw, behind the socket welding signal line on the air plug, socket is screwed on box body, and box body is enclosed within on the end box and with screw and is connected;
Described box body, it is five hollow box of a no bottom surface, respectively opens a hole at upper bottom surface, left surface, the right flank middle part of box body, the aperture is relevant with the model of selected air plug; With this hole is the center, has four apertures all around and is used for fixing socket on the air plug;
Box of the described end, it is to be extruded with six cylinders on a base plate, four cylinders and the box body of four jiaos of base plates are fixed by screw, the holes at two outstanding auricle places be used for omnibus configuration in external structure fix, two cylinders in the middle of the base plate are fixedly T type connecting circuit plate reservation;
Described air plug partly is made up of socket, plug, tail Annex III, and it is chosen in market according to actual needs;
Described screw is the standard connector, and it is chosen in market according to actual needs.
2, a kind of manufacture method of bus T-type head device is characterized in that: these method concrete steps are as follows:
Step 1: raw material are the buying and the check of metal material aluminium sheet, air plug, screw;
Step 2: the processing of metal material aluminium sheet: according to the design size of box body and end box intercepting aluminium sheet and carry out machine work, guarantee at the bottom of box body and the box between matched in clearance, simultaneously the socket aperture on the box body is processed;
Step 3: to described in the step 2 the aluminium sheet workpiece carry out anodization;
Step 4: air plug welding: press actual needs intercept signal line, one of box body outside welding upper bottom surface socket, two holding wires of each capillary place welding of socket, the holding wire of this socket welding is penetrated the hole of box body upper bottom surface, then two holding wires on the same capillary of this socket are respectively welded to the capillary place of corresponding left and right side socket, finish the T type welding of holding wire;
Step 5: continuity test: use the whether conducting of the corresponding cores of three sockets of universal instrument test, step 6 is proceeded in conducting, otherwise repeating step four;
Step 6: screw assembling: use M3 * 10 screws, nut and spring shim fixed socket, use M3 * 6 screws, nut to be connected box body and end box with spring shim;
Step 7: bus tensile strength test: be connected on the temperature control box inner support T connector is outstanding, connect cable, put weight under cable, observe the fragile part situation of change of T connector, mainly observe back plate connections, plug connects the screw place of box body.
3, a kind of bus T-type head device according to claim 1 is characterized in that: four apertures being opened around the upper bottom surface of box body, left surface, each hole of right flank middle part, its diameter is 3.2mm.
4, a kind of bus T-type head device according to claim 1 is characterized in that: the wall thickness of this box body is 1.2mm
5, the manufacture method of a kind of bus T-type head device according to claim 2 is characterized in that: the socket aperture on the box body is processed described in the step 2, its aperture is determined according to the model of the required air plug of hardware circuit cabling requirement.
6, the manufacture method of a kind of bus T-type head device according to claim 2 is characterized in that: press actual needs intercept signal line described in the step 4, the length of its holding wire is 10cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102360231A CN101673895B (en) | 2009-10-16 | 2009-10-16 | Bus T-type head device and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102360231A CN101673895B (en) | 2009-10-16 | 2009-10-16 | Bus T-type head device and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101673895A true CN101673895A (en) | 2010-03-17 |
| CN101673895B CN101673895B (en) | 2011-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009102360231A Expired - Fee Related CN101673895B (en) | 2009-10-16 | 2009-10-16 | Bus T-type head device and manufacturing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102270793A (en) * | 2011-05-17 | 2011-12-07 | 山东超越数控电子有限公司 | Waterproof aviation plug |
| CN109773240A (en) * | 2018-12-25 | 2019-05-21 | 北京航空航天大学 | A kind of gas-electricity one quick-speed plug device applied on ultrasonic vibration pneumatic drill |
| CN112345842A (en) * | 2020-09-15 | 2021-02-09 | 国网浙江省电力有限公司电力科学研究院 | Three-axis motion automatic test platform and test method of in-situ protection device |
| CN113155976A (en) * | 2021-04-14 | 2021-07-23 | 西安热工研究院有限公司 | Multi-interface ultrasonic probe for narrow space |
| CN114243412A (en) * | 2022-01-18 | 2022-03-25 | 大连北方互感器集团有限公司 | Manufacturing method and application of aviation socket with error-proofing device in voltage transformer |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201142010Y (en) * | 2008-01-09 | 2008-10-29 | 王彪 | Bus type mobile operation box |
-
2009
- 2009-10-16 CN CN2009102360231A patent/CN101673895B/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102270793A (en) * | 2011-05-17 | 2011-12-07 | 山东超越数控电子有限公司 | Waterproof aviation plug |
| CN109773240A (en) * | 2018-12-25 | 2019-05-21 | 北京航空航天大学 | A kind of gas-electricity one quick-speed plug device applied on ultrasonic vibration pneumatic drill |
| CN112345842A (en) * | 2020-09-15 | 2021-02-09 | 国网浙江省电力有限公司电力科学研究院 | Three-axis motion automatic test platform and test method of in-situ protection device |
| CN112345842B (en) * | 2020-09-15 | 2023-07-14 | 国网浙江省电力有限公司电力科学研究院 | Triaxial motion automatic test platform and test method for on-site protection device |
| CN113155976A (en) * | 2021-04-14 | 2021-07-23 | 西安热工研究院有限公司 | Multi-interface ultrasonic probe for narrow space |
| CN114243412A (en) * | 2022-01-18 | 2022-03-25 | 大连北方互感器集团有限公司 | Manufacturing method and application of aviation socket with error-proofing device in voltage transformer |
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| Publication number | Publication date |
|---|---|
| CN101673895B (en) | 2011-08-24 |
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Granted publication date: 20110824 Termination date: 20131016 |