CN101663110A - Multicolor printed and embossed lid for cream jars and method for producing such covers - Google Patents

Multicolor printed and embossed lid for cream jars and method for producing such covers Download PDF

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Publication number
CN101663110A
CN101663110A CN200880012701A CN200880012701A CN101663110A CN 101663110 A CN101663110 A CN 101663110A CN 200880012701 A CN200880012701 A CN 200880012701A CN 200880012701 A CN200880012701 A CN 200880012701A CN 101663110 A CN101663110 A CN 101663110A
Authority
CN
China
Prior art keywords
lid
instrument
tool
impression
projectile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN200880012701A
Other languages
Chinese (zh)
Inventor
霍尔格·德德
托尔斯滕·拉弗伦茨
马蒂亚斯·特鲁克斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beiersdorf AG
Original Assignee
Beiersdorf AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beiersdorf AG filed Critical Beiersdorf AG
Publication of CN101663110A publication Critical patent/CN101663110A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/38Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
    • B21D51/44Making closures, e.g. caps
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45DHAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D40/00Casings or accessories specially adapted for storing or handling solid or pasty toiletry or cosmetic substances, e.g. shaving soaps or lipsticks
    • A45D40/0068Jars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/12Edge-curling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/22Deep-drawing with devices for holding the edge of the blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/30Foil or other thin sheet-metal making or treating
    • Y10T29/301Method
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49906Metal deforming with nonmetallic bonding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closures For Containers (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention relates to a painted, printed, and embossed deep-drawn lid, circular in the top view, made of aluminum, substantially in the form of a cylinder open on one side, wherein the imprint on the substantially flat surface has at least one contour also representing the contour of the embossment, obtainable by a sequence of the following process steps: (a) coating, particularly printing an aluminum plate with paint and/or colorant, (b) cutting the aluminum plate, (c) deep drawing, (d) embossing, (e) optionally edge rolling, wherein the steps (b), (c), (d), and optionally (e) are performed by a single tool.

Description

The polychrome printing and the lid of compacting and the method that is used to make this lid that are used for the paste jar
Technical field
Jar
Jar is long-term known as packing.Can make by various material for described jar, as metallic plate, timber, plastics.The metallic plate jar can be made by different metals, for example by aluminium, steel, brass.This jar can by sheet metal by cut out, fold, crimping or soldering or melting welding makes.Another kind of possibility is cold forming, particularly deep-draw.At this moment, can cancel being bonded with each other to edges of plate material.
Background technology
Jar can close by cap seal.Lid it is contemplated that to have a lot of various configurations: have overturn cover (cigarette case), threaded cap (oil tank), connector lid (caddy, cookies jar or Nivea (Nivea) jar).Described lid also can link to each other with jar regularly, as the preservation jar.
Jar and/or lid are usually designed to and are used for advertising function.For this reason, according to producer's expectation, wall portion material is applied, polishes, tags and/or impresses with lacquer and pigment.Also can coated inside be set with lacquer and pigment, metal or plastics.
Jar can have the multiple shape of imagining: described jar can be shaped as (for example the cat shape of " Garfield " formula, the mouse shape of " Micky Mouse " formula) rectangle, oval-shaped, circular, octagonal, star or difform in vertical view.
Most actual jars that use have the right angle between pot bottom and wall portion, it is less that this can keep space requirement when transporting a plurality of jars in packing case.On the contrary, covering at upside is not flat usually, but has protuberance in various degree.
Summary of the invention
Content of the present invention is a jar, and its lid is designed to polychrome and impresses, and the lid of particularly painting and printing, have the autograph, described autograph polychrome ground show and be outstanding by impression.The present invention be more particularly directed to such lid, described lid by the aluminium deep-draw form, be circular, the protuberance and can in batch process, make.
The manufacturing of the aluminum lid of japanning and deep-draw itself is known.Have large-duty manufacture method and adopt cutting, stretching, the rolling instrument that makes up.
This instrument is by crank-driven and allow 200 lids of manufacturing within a minute.Each run stamping-out from the sheet material sheet goes out a lid, and then it is carried out deep-draw.Remaining edge on the lid edge is carried out rolling, thereby the lid of making can be blown out.
Description of drawings
Proper tools shown in Figure 1.Equally also show one cycle period this instrument motion.This accompanying drawing illustrates traditional circulation here and according to the principle of circulation of the present invention.
The specific embodiment
Described instrument is made up of lower tool (1), (2), (3) and upper tool (4) and (5).Lower tool has core (1), cut ring (3) and so-called folding keeper (2).Folding keeper (2) has rolling ring (2a) on the upside of core (1).
Upper tool is made up of drift (4) and projectile (5), and drift is arranged around described projectile.This combination of being made up of the upper and lower instrument is shown in Figure 1.Upper tool passes through crank-driven.Locate at top dead centre (0 °), upper tool is in its extreme higher position a cycle period.
After being directed to the sheet material sheet on the lower tool, begin described circulation (Figure 1A): upper tool drops on the lower tool, and touches the sheet material sheet with drift (4), and it is expressed on the folding keeper (2).(stroke 6/8) takes place probably at 135 ° crank position place for this.
Further continue in the motion (Figure 1B) at bent axle, folding keeper (2) slowly descends, and cut ring (3) cuts out plectane (same 135 °) from the sheet material sheet thus.
Further in the process of lower dead center (Fig. 1 C), drift (4) and folding keeper (2) advance downwards lentamente, form lid by core (1) lentamente by plectane thus in circulation.This moment, material slid through between folding keeper (2) and drift (4) lentamente, formed the sidewall of lid thus.Stroke about 7/8 after, projectile (5) flexibly is placed on the core (1).Between core (1) and projectile, form the upside of lid now.
At last 1/8 (Fig. 1 D) of stroke, it is motionless that projectile (5) keeps, and drift (4) continues to move.Locate to form the works of hat in lower dead center (180 °).Here, shade is positioned between core (1) and the drift.
When moving upward again after bent axle is by lower dead center (Fig. 1 E), at first upwards promote folding keeper (2), after this, drift (4) is lentamente to returning skew, and it is motionless that projectile (5) still remains on 1/8 place of stroke.Thus, left shade is pressed into rolling ring that folds keeper and the edge that forms it into the rolling shape of lid.This takes place between about 200 ° crank position at 180 °.
Then remove upper tool (Fig. 1 F) and take off the lid (Fig. 1 G) of finishing shaping together from lower tool again.Blow out from instrument by ejection stroke and air-flow (Fig. 1 H) in the described crank position that covers between 330 ° to 360 °.
Novel machine allow to realize about 200 strokes of per minute, utilizes an instrument about 12000 lids that per hour can be shaped thus.Usually adopt 3 to 5 instruments simultaneously, thus, per hour can make 36000-60000 lid.
Under so high productivity ratio, must very accurately the sheet material sheet be imported the instrument that be arranged in top dead centre below.In addition, must guarantee that the rang ring between the cut ring (3) in drift in the upper tool (4) and the lower tool is about 31/100mm=30 μ m around ground.Must guarantee that equally deep-draw gap, the distance that promptly is positioned between core (1) and the folding keeper (2) accurately equal sheet metal thickness.This is not to be easy to task for very heavy and instrument that be subjected to high dynamic load for this.Therefore, traditional upper tool is arranged to rotatable usually, because this makes upper tool obviously become easily with respect to the layout of lower tool, so that regulate correct deep-draw gap.
Except drift (4), projectile (5) also is the tool component that is subjected to strong load.This projectile has various hole, and described hole makes and can fix, dismantle and ventilate instrument.Commonly, be distributed on the whole projectile (5) to described hole in the projectile (5) and air vent face formula.Be typically provided with 8-12 hole.
But on the directed annular region of drift (4), the hole can be set in the projectile outside.This zone constitutes another clamping region of instrument, and in order to bear the compression stress between core (1) and the projectile (5) in the rolling process, this clamping region is essential.
If also be provided with the impression of additional lid, then from cutting stretching rolling instrument, also must carry out once independent impression in the method step of output back below one to lid.If the impression that ought be for example should move towards simply arbitrarily covering of a monochrome, impression needn't directionally carry out, and then is no problem comparatively.
Very complicated on the contrary is, impression portion only has the position of a unique lid on coining tool, for example in the time should both also making the autograph outstanding by printing by impression, for example such on the cover of the blueness with white autograph " Nivea ", wherein the autograph should additionally whole ground impression.
Basically can not mechanically carry out orientation, but must manually carry out.This may be exactly the lid of this impression and printing not have appearance so far at all on market a reason.
In the cutting of described automation, stretching, rolling process, also can not successfully realize the integration of imprint step:
On the one hand, upper tool in order to make upper tool not allow the projection of autographing towards necessary the rotating freely property of bottom tool orientation, because because such position can appear in rotation, in these positions, the making ide of projection can not coincide with the recessed making ide on upper tool or the lower tool.This can cause making in the process of finishing once circulation coining tool to damage.
On the other hand, go up because the position that a large amount of being used to ventilated and fixedly the hole of purpose is not used in the autograph at all at the projectile (5) of upper tool.
In addition, impression pressure and impression time must be enough to impress the very big aluminium of elasticity.Aluminium-what adopted is the aluminium alloy that contains magnesium, and this aluminium alloy has the elasticity more much higher than fine aluminium-tend to spring back to original shape as the time spent at the force of impression that has only the short time, and the seamed edge of new impression is easy to become circle or become flat thus.Then this not is a problem to utilize steel plate, because obviously plastic deformation more simply of steel.
This is external so-called firecracker effect can to occur when aluminum lid is carried out in the process impression: tend to send noise because material stress covers when motion, this allows the people expect a kind of " children's firecrackers (Kinder-Knackfrosch) " and forms " pipa " sound that can clearly hear.But this is undesirable when in enormous quantities.
In addition, instrument must be designed so that successfully to make the lid that does not impress.For such process, the instrument that can only be used to impress lid can cause obviously too high cost burden.
Therefore described instrument is set like this, that is, described instrument can repack the conventional tool that does not impress drift into by less operation.
These purposes can by a kind of be used for making printing and impression, deep-draw, realize in the method for vertical view for lid circular, made of aluminum, it is characterized in that the sequence of following method step:
(a) with lacquer and/or pigment aluminium sheet is applied, particularly prints,
(b) cutting aluminium sheet,
(c) deep-draw,
(d) impression,
(e) carry out rolling in case of necessity, wherein step (b), (c), (d) and in case of necessity (e) utilize a unique instrument to implement.That the present invention also comprises is a kind of japanning, printing and embossed deep-drawn, be circular lid made of aluminum in vertical view, described lid is essentially the open columniform shape of a side, wherein, printed article on smooth basically face has at least one profile, this profile constitutes the profile of impression, and the sequence by the step described in one section of the front obtains.
Can in the process of single step, moulding process be integrated in cutting-stretching-rolling process by the method according to this invention.Force of impression is enough to suppress neat seamed edge.The impression portion that can easily realize having the autograph of preliminary larquering is applied to and covers because by the servo-drive system guiding sheet metal sheet of twin shaft below coining tool only by once unique.Special configuration by projectile can realize that cover can not have firecracker effect ground and makes.In addition, the making ide that can put into instrument can easily be changed with discontinuous mould.Can on identical instrument, make the lid that does not impress thus.
Preferably, in steps in dimensional discrepancy between the profile of the profile of japanning portion and impression portion be no more than 0.3mm.Preferably, instrument is made up of the upper and lower instrument, described upper and lower instrument has at least one core (1) by crank-driven and described lower tool, folding keeper (2) and cut ring (3) with built-in rolling ring (2a), described upper tool has drift (4) and projectile (5), and described projectile has coining tool in the heart zone therein, have ventilation and fixing hole in the outside of coining tool, and has a submarginal annular clamping region (6), its edge has the not porose and fixing hole of the distance that is at least 8mm, wherein upper tool can not rotate freely and have coining tool equally on lower tool, wherein said coining tool aim at mutually and pack into projectile and core (1) in.
Here also preferably, carry out following method step: (b) OT (top dead centre) afterwards 135 to 145 ° carry out the cutting of aluminium sheet, (c) after OT 140 to 170 ° carry out deep-draw, (d) after OT 170 to 180 ° impress, (e) in case of necessity, 180 to 200 ° are carried out rolling after OT, (f) in case of necessity, 330 to 360 ° spray after OT, are meant the position of the bent axle of driving here respectively.Particularly advantageous in addition is that coining tool is provided with two fixing holes and two air vent/ejection holes on core (1).Fully preferably, described instrument is between bottom and the upper tool and have the gap size of 20 to 40 μ m between drift (4) and folding keeper (2) and core (1).More preferably, described instrument has projectile, and this projectile side open with respect to later lid shape orientation lid is provided with 0.4 to 0.9mm with its area of 50% retraction at least.Here particularly advantageously be that instrument is with per minute at least 150, preferred at least 190 productivity ratio is made especially.Here particularly advantageously be that lid is made up of the almag with magnesium of 2.5% equally.The present invention also comprises a kind of jar that comprises the cosmetic formulations thing, and its middle cover is by foregoing content manufacturing.

Claims (11)

1. a japanning, printing and embossed deep-drawn, be circular lid made of aluminum in vertical view, described lid is essentially the open columniform shape of a side, wherein, printed article on smooth basically face has at least one profile, this profile constitutes the profile of impression, the sequence of step by the following method:
(a) with lacquer and/or pigment aluminium sheet is applied, particularly prints,
(b) cutting aluminium sheet,
(c) deep-draw,
(d) impression,
(e) carry out rolling in case of necessity, wherein step (b), (c), (d) and in case of necessity (e) utilize a unique instrument to implement.
One kind be used for making printing and impression, deep-draw, in the method for vertical view for lid circular, made of aluminum, it is characterized in that the sequence of following method step:
(a) with lacquer and/or pigment aluminium sheet is applied, particularly prints,
(b) cutting aluminium sheet,
(c) deep-draw,
(d) impression,
(e) carry out rolling in case of necessity, wherein step (b), (c), (d) and in case of necessity (e) utilize a unique instrument to implement.
3. each lid or method is characterized in that the dimensional discrepancy between the profile of the profile of japanning portion and impression portion is no more than 0.3mm in requiring according to aforesaid right.
4. each lid or method in requiring according to aforesaid right, it is characterized in that, instrument is made up of the upper and lower instrument, described upper and lower instrument has at least one core (1) by crank-driven and described lower tool, have the built-in rolling ring (2a) and the folding keeper (2) of cut ring (3), described upper tool has drift (4) and projectile (5), and described projectile has coining tool in the heart zone therein, have air vent and fixing hole in the outside of coining tool, and has a submarginal annular clamping region (6), its edge has the not porose and fixing hole of the distance that is at least 8mm, wherein upper tool can not rotate freely and have coining tool equally on lower tool, and wherein said coining tool is aimed at mutually and is encased in projectile and the core (1).
5. each lid or method in requiring according to aforesaid right, it is characterized in that, following method step: (b) OT (top dead centre) afterwards 135 to 145 ° carry out the cutting of aluminium sheet, (c) after OT 140 to 170 ° carry out deep-draw, (d) after OT 170 to 180 ° impress, (e) in case of necessity, 180 to 200 ° are carried out rolling after OT, (f) in case of necessity, 330 to 360 ° spray after OT, more than be meant the position of the bent axle of driving respectively.
6. each lid or method is characterized in that coining tool is provided with two fixing holes and two air vent/ejection holes on core (1) in requiring according to aforesaid right.
7. each lid or method is characterized in that in requiring according to aforesaid right, and described instrument is between bottom and the upper tool and have the gap size of 20 to 40 μ m between drift (4) and folding keeper (2) and core (1).
8. each lid or method is characterized in that described instrument has projectile in requiring according to aforesaid right, and this projectile side open with respect to later lid shape orientation lid is provided with 0.4 to 0.9mm with its area of 50% retraction at least.
9. each lid or method is characterized in that in requiring according to aforesaid right, on instrument with per minute at least 150, preferred at least 190 productivity ratio is made especially.
10. each lid or method is characterized in that in requiring according to aforesaid right, and lid is made up of the almag with magnesium of 2.5%.
11. a jar that comprises the cosmetic formulations thing is characterized in that, described jar comprises according to each lid in the claim of front.
CN200880012701A 2007-04-17 2008-04-04 Multicolor printed and embossed lid for cream jars and method for producing such covers Pending CN101663110A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007018778A DE102007018778A1 (en) 2007-04-17 2007-04-17 Multi-colored printed and embossed lid for cream cans and method for producing such covers
DE102007018778.7 2007-04-17

Publications (1)

Publication Number Publication Date
CN101663110A true CN101663110A (en) 2010-03-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN200880012701A Pending CN101663110A (en) 2007-04-17 2008-04-04 Multicolor printed and embossed lid for cream jars and method for producing such covers

Country Status (8)

Country Link
US (1) US20100116775A1 (en)
EP (1) EP2180965A1 (en)
CN (1) CN101663110A (en)
BR (1) BRPI0810437A2 (en)
CH (1) CH697701B1 (en)
DE (1) DE102007018778A1 (en)
RU (1) RU2009141584A (en)
WO (1) WO2008125238A1 (en)

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CN102729668A (en) * 2012-06-20 2012-10-17 杨华尧 Processing method of ink color-printed iron tea tray
CN102873517A (en) * 2012-10-23 2013-01-16 杨华尧 Color ink printed iron washbasin processing method
GB2528289A (en) 2014-07-16 2016-01-20 Kraft Foods R&D Inc A die-cut lid and associated container and method
DE102015203565A1 (en) * 2015-02-27 2016-09-01 Beiersdorf Ag Cosmetic product comprising a metal can and its contents
AT519753B1 (en) * 2017-08-23 2018-10-15 Constantia Aloform Gmbh Thermoformed container
JP7261228B2 (en) * 2017-10-02 2023-04-19 アドヴァル テク ホールディング アーゲー Method of forming roll edges

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GB2428668A (en) * 2005-07-13 2007-02-07 Rexam Beverage Can Europe Ltd Method for forming and printing on a can end for a drinks can

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GB2428668A (en) * 2005-07-13 2007-02-07 Rexam Beverage Can Europe Ltd Method for forming and printing on a can end for a drinks can

Also Published As

Publication number Publication date
EP2180965A1 (en) 2010-05-05
US20100116775A1 (en) 2010-05-13
CH697701B1 (en) 2013-01-15
WO2008125238A1 (en) 2008-10-23
RU2009141584A (en) 2011-05-27
BRPI0810437A2 (en) 2014-10-14
DE102007018778A1 (en) 2008-10-30

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Application publication date: 20100303