CN101659069A - Material-saving high-efficiency log parting-sawing machine - Google Patents
Material-saving high-efficiency log parting-sawing machine Download PDFInfo
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- CN101659069A CN101659069A CN200910138361A CN200910138361A CN101659069A CN 101659069 A CN101659069 A CN 101659069A CN 200910138361 A CN200910138361 A CN 200910138361A CN 200910138361 A CN200910138361 A CN 200910138361A CN 101659069 A CN101659069 A CN 101659069A
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Abstract
The invention relates to a material-saving high-efficiency log parting-sawing machine, which carries out comprehensive technical improvement to the existing woodworking multi-blade saw machine. The left side and the right side of a working platform plate are respectively provided with 2 to 8 groups of corresponding saw blades; the axises of a left circular saw blade group and a right circular sawblade group are respectively on the vertical plane of a same platform; all corresponding saw blades and discs of the left saw blade group and the right saw blade group are on the same plane; the sizesof the diameters of all the groups of saw blades at the left side and the right side are increased averagely from front to back in sequence; and finally, the standard of the design of the sizes of the diameters of the left blade group and the right blade group is as follows: the log board block can be completely sawn. The design of a temperature-reducing and dust-removing system provides premiseconditions for using the ultra-thin saw blades and achieves the purposes of saving materials, reducing emission, having high efficiency, being safe, protecting environment and saving energy. The material-saving high-efficiency log parting-sawing machine adopts a design that an H-shaped chain wheel chain material-conveying system, an H-shaped pressing material-conveying wheel system and a disc-guiding material-receiving system are matched, can lead logs with different calibers below 30cm to be automatically fed or discharged and has high automation degree and high safety performance.
Description
Affiliated technical field
The present invention relates to a kind of material-saving high-efficiency log parting-sawing machine.
Background technology:
At present, known annular saw, band saw, buck saw three major types machine, major defect is that consumable quantity was big outside saw blade was exposed to, and solid capacity is many, and efficient is low, and potential safety hazard is big.Ultra-thin minute saw of another kind of known efficient energy-saving, this machine is respectively organized the below that the saw blade axle center is arranged on the buck plane, and feeding style is a deflector roll, and charging is fixed thick square stock, the big batten of different bores can't be carried out self-feeding and saw cuts open, produce all size sheet material.
Summary of the invention:
The technical problem to be solved in the present invention is, a kind of automatic multi-axis multi-saw log dividing sawing machine is provided, this sawing machine is encapsulated in device interior with saw blade, it not only has safe, energy-conservation, material-saving, environmental protection, characteristics of high efficiency when saw cuts open log, and can automatic feed and saw cut open the log of the following different bores of 30cm, the sheet material of self-emptying production different-thickness specification.
The technical scheme that the present invention solves its technical problem employing is:
(1) whole frame, the frame top is a workbench.
(2) electrical apparatus control system.
(3) multi-axis multi-saw system: constitute by 2～8 groups of multi-axis multi-saws, have a plurality of saw blades groups to become one group on the every axle, in parallel between many axles, the series connection of multi-disc saw blade is installed on every axle.2～8 groups of axle center are installed in respectively on two vertical parallel planes of workbench, the many group axle saw vertical with workbench is arranged in order from front to back, saw blade on the axle in back increases gradually than the saw blade diameter on last the axle, saw blade number on every axle is identical, and the plane of corresponding saw blade is on same plane on every axle.
(4) " H " font chain feed system: adopted double-stranded wheel chain to link to each other and designed, double-stranded wheel chain is by the motor drives of being furnished with reduction box, and double-stranded bar circulates up and down around workbench, and reduction box is installed in the below of workbench front end.
(5) " H " font pinch roller feed system: adopted the movable gland that can move up and down with the different bore log integral body below the 30cm, the front end of movable gland can move up and down, the rear end can move up and down by bearing with the different bores of log, be provided with the bearing cohort in the middle of movable gland rear and front end and the body fuselage, make gland move up and down freedom near bearing.A plurality of material feeding pressing wheels before and after has installed the gland below, material feeding pressing wheel is linked to each other with middle arbor wheel by two gears, be designed to " H " font, material feeding pressing wheel drives by being installed in the motor chain of being furnished with reduction box on the gland, and material feeding pressing wheel and the gland of being furnished with reduction box can move up and down with the log of different bores.The pinch roller feed system comprises motor, reduction box, activity safety gland and feeding " H " font pressure gear, the feeding of " H " font presses gear to be installed in movable gland below, feeding is pressed gear and workbench top respectively to organize saw blade, high-pressure water pipe and nozzle thereof, leading disk and is all covered by the Secure Shell of workbench top, and the motor of reduction box and drive reduction box thereof is installed on the top of movable gland.The plank piece that cuts open of saw is by " H " font pinch roller feed system, " H " font chain feed system, rear disk leading connect material automatic feed and discharging under the common cooperation of the three parts of system.
(6) the disk leading system that connects material: two groups of leading disks have respectively been designed at last two groups of saw blade rears, similar saw blade, there is not sawtooth, the leading disk is by the motor drives of being furnished with reduction box, the leading disk is derived institute's sawmilling plate when plate is sawed in correcting, about two groups of leading disks be installed in the rear end of last two groups of saw blades, the sheet number of leading disk is identical and at grade corresponding one by one with every group of saw blade number.
(7) cooling dust pelletizing system: high-pressure hydraulic pump is installed in below, workbench rear end, and high-pressure water pipe connects high-pressure hydraulic pump, and high-pressure water pipe is furnished with nozzle, nozzle is aimed at every group of each saw blade one by one, saw blade is constantly lowered the temperature, and fog and wood chip mix dust reach the dedusting purpose.
(8) safety door protection system: the workbench front end has been installed a safety door, and safety door can only move to feedstock direction, closes automatically after the reposition, and 30cm is entered with interior different bore logs, and prevents that the reflection of institute sawn timber material from hurting sb.'s feelings.
Material-saving high-efficiency log parting-sawing machine of the present invention carries out complex art to existing carpenter's multi-disc sawing machine to be improved, two are separately installed with corresponding 2～8 groups (concrete several groups decide with processing request) left saw blade group and right saw blade groups about working plate, the axle center that left side saw blade is organized saw blade more at grade, this plane is perpendicular to table plane; The axle center that right saw blade is organized saw blade more at grade, this plane is perpendicular to table plane.Corresponding circular saw bit of each of left and right sides saw blades groups and leading disk are in the same plane, and respectively the organize saw blade diameter of axle center on same vertical plane on average increases from front to back successively.Must to saw fully and cut open the log plate be standard in the design of two groups of saw blade diameter about last.
Material-saving high-efficiency log parting-sawing machine of the present invention adopts 2～8 groups of multi-axis multi-saws designs, and the dust pelletizing system of design cooling simultaneously provides precondition for using ultrathin saw bit, reaches material-saving, material-saving, reduction of discharging, efficient, safety, environmental protection, purpose of energy saving.The present invention adopts the double-stranded wheel of " H " font chain automatic feeding-discharging system and adopts " H " font force feed material gear train that can move up and down with different bore logs and the design of adopting the disk navigation system to match, and safe gland also can be unsteady with the log easy on and off of different bores under the effect of front and back end bearing cohort simultaneously.This design can make the log of the following different bores of 30cm pass in and out feeding automatically, automaticity and security extra-high-speed, and the present invention designs and belongs to domestic saw industry initiative.
Description of drawings:
Fig. 1 is a material-saving high-efficiency log parting-sawing machine internal structure side schematic view
Fig. 2 removes to cover the back vertical view for the material-saving high-efficiency log parting-sawing machine internal structure
Fig. 3 is pinch roller feed system among Fig. 1 (gear pressed in motor, activity safety gland and feeding " H " font) STRUCTURE DECOMPOSITION schematic diagram
Fig. 4 is that the gear structure schematic diagram pressed in " H " font among Fig. 3
Left figure is two groups of saw blade dislocation designs among Fig. 5, and A axle center and B axle center be not on same horizontal vertical line; Right figure is two groups of corresponding designs of saw blade, and A axle center and B axle center are on same horizontal vertical line
Sprocket wheel 1, " H " font chain 2, sprocket 3, workbench 4, leading disc motor 5, leading circular disc 6, bearing cohort 7, mandrel 8, weightening finish sheet 9, gear 10 pressed in " H " font, motor and gearbox 11, activity safety lid 12, saw group axle nut 13, pressurized water nozzle 14, chain 15, fixed support 16, the solid frame 17 of safety door, safety door valve block 18, main body body frame 19, booster water pump 20, motor 21, gearbox 22, the 1st～2 saw group motor 23, the 3rd～4 saw group motor 24, the 1st～2 saw group saw blade 25, saw blade 26
The specific embodiment
The chain 2 and the sprocket wheel 1 of " H " font are installed around working plate on 4 plates of the workbench above the frame 19, the motor 21 and the supporting reduction box 22 that drive sprocket wheel 1 and chain 2 are installed in workbench front end below, the series connection saw blade 25 that the motor 23 of first group of axle saw drives, series connection saw blade 25 are installed in about workbench on two vertical axises; The series connection saw blade 26 that the motor 24 of second group of axle saw drives, series connection saw blade 26 is installed on the vertical axis of workbench middle-end; Saw blade 26 on the axle in back increases than saw blade 25 diameters on last the axle, and the saw blade number on every axle is identical, and the plane of corresponding saw blade at grade on every axle.Feeding " H " word pinch roller 10 drives by being installed in the motor 11 of being furnished with reduction box on the movable gland 12, and feeding " H " word gear 10, workbench top are respectively organized saw blade 25,26, fixed support 16, pressurized water nozzle 14, bearing cohort 13, leading disk 6 and all covered by Secure Shell 12; Leading disk 6 is driven by the motor 11 of being furnished with reduction box, the rear end of workbench, and the sheet number of leading disk is identical and at grade corresponding one by one with preceding group of saw blade number; High-pressure hydraulic pump 20 is installed in workbench front end below; Safety door 18,17 is installed in workbench 4 front ends.Activity safety lid 12 is installed and is leaned against on the front and back end bearing cohort 7, activity safety is covered 12 belows installation a plurality of " H " word pressure gear 10, press gear 10 to connect by machine 11, chain pointed tooth 3 is installed on the chain 2, motor 5,23,24 are installed in the workbench below, safety door steel disc 18 is installed in fixedly on the door frame 17, " H " font pinch roller 10 is installed on the fixed mount 16, fixed mount 16 links to each other with motor 11, " H " pinch roller 10 also is fixed on the safe gland 12 simultaneously by chain 15 continuous motors 16, safe gland 12 can be near bearing cohort 7, and increase and decrease weight balancing pad 9 is installed on the safe gland 12, and bearing cohort 7 links to each other with body fuselage.
Claims (6)
1, a kind of material-saving high-efficiency log parting-sawing machine comprises frame, electrical apparatus control system, multi-axis multi-saw system, " H " font chain feed system, " H " font pinch roller feed system, disk leading connect material system, safe gland feed system.The multi-axis multi-saw system is made of 2～8 groups of multiaxis group saws, and a plurality of saw blades groups become one group on every axle, and is in parallel between many axles, and the series connection of multi-disc saw blade is installed on every axle; " H " print train wheel chain system adopts two chains formations " H " font design that links to each other with arbor wheel, and by the motor drives of being furnished with reduction box, " H " word chain centers on workbench and circulates up and down, and reduction box is installed in the below of workbench front end; The pinch roller feed system comprises motor, reduction box, activity safety gland, bearing cohort, " H " font feeding pressure gear; Safe gland feed system: 2～8 groups of (many groups) " H " font feedings press gear to be installed in the below of movable gland, it and workbench top are respectively organized saw blade, high-pressure water pipe and nozzle thereof, leading disk and are all covered by the Secure Shell of workbench top, reduction box and the motor of drive reduction box and the top that movable gland is in Secure Shell; The disk leading system that connects material: one group of leading disk about in the end one group of saw blade rear has respectively been designed, the leading disk is by the motor drives of being furnished with reduction box, about two groups of leading disks be installed in the rear end of last group saw blade, the sheet number of leading disk is identical and at grade corresponding one by one with every group of saw blade number.
By the described material-saving high-efficiency log parting-sawing machine of claim 1, it is characterized in that 2,2～8 groups of axle saws are installed in workbench the right and left, the left side respectively organize the axle center at grade, and perpendicular to platform, the right respectively organize the axle center at grade, and perpendicular to platform.Each group axle saw on the same plane is arranged in order from front to back, and the saw blade on the one group of axle in back increases gradually than the saw blade diameter on the last group of axle, and the saw blade number on every axle is identical, and the plane of corresponding saw blade at grade on every axle.
3, by the described material-saving high-efficiency log parting-sawing machine of claim 1, it is characterized in that: the integral body of movable gland can move up and down, and the front and back end leans against on the bearing cohort of body, and the gland below is equipped with many group " H " font material feeding pressing wheels.Feature is: the pad of electrical equipment and increase and decrease weight is installed in the gland top.
4, by the described material-saving high-efficiency log parting-sawing machine of claim 1, it is characterized in that: " II " font material feeding pressing wheel be by middle arbor wheel about two gears formations " H " font design that is connected, motor connects chain, and chain connects the arbor wheel in the middle of " H " font pinch roller.
5, by the described material-saving high-efficiency log parting-sawing machine of claim 1, it is characterized in that: many group pads are installed above the activity safety gland, regulate the counterpoise of activity safety gland by the weight of pad, thereby reach safe gland relative equilibrium, " floating " is moving about realizing under the slip of front and back end bearing cohort.
6, by the described material-saving high-efficiency log parting-sawing machine of claim 1, it is characterized in that: adopt " H " font pinch roller feed system, " H " font chain feed system, rear disk leading connect material automatic feed and discharging under the tripartite common cooperation of system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910138361A CN101659069A (en) | 2009-05-08 | 2009-05-08 | Material-saving high-efficiency log parting-sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910138361A CN101659069A (en) | 2009-05-08 | 2009-05-08 | Material-saving high-efficiency log parting-sawing machine |
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| CN101659069A true CN101659069A (en) | 2010-03-03 |
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| CN200910138361A Pending CN101659069A (en) | 2009-05-08 | 2009-05-08 | Material-saving high-efficiency log parting-sawing machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328333A (en) * | 2011-09-30 | 2012-01-25 | 芜湖宏春木业集团有限公司 | Sawing guiding cover of sawing machine |
| CN103978528A (en) * | 2014-04-15 | 2014-08-13 | 苏州金螳螂建筑装饰股份有限公司 | Adjustable protective cover for disk saw |
| CN107186818A (en) * | 2017-07-07 | 2017-09-22 | 武汉科技大学 | A kind of vertical multiple blade saw automation wafer separator |
| CN109079948A (en) * | 2018-08-30 | 2018-12-25 | 湖州吴兴久虹机械有限公司 | A kind of timber wafer separator |
| CN112589917A (en) * | 2020-12-17 | 2021-04-02 | 刘永萍 | Be used for wood cutting collecting device |
-
2009
- 2009-05-08 CN CN200910138361A patent/CN101659069A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102328333A (en) * | 2011-09-30 | 2012-01-25 | 芜湖宏春木业集团有限公司 | Sawing guiding cover of sawing machine |
| CN103978528A (en) * | 2014-04-15 | 2014-08-13 | 苏州金螳螂建筑装饰股份有限公司 | Adjustable protective cover for disk saw |
| CN103978528B (en) * | 2014-04-15 | 2016-06-29 | 苏州金螳螂建筑装饰股份有限公司 | Adjustable disk saw protecting cover |
| CN107186818A (en) * | 2017-07-07 | 2017-09-22 | 武汉科技大学 | A kind of vertical multiple blade saw automation wafer separator |
| CN109079948A (en) * | 2018-08-30 | 2018-12-25 | 湖州吴兴久虹机械有限公司 | A kind of timber wafer separator |
| CN112589917A (en) * | 2020-12-17 | 2021-04-02 | 刘永萍 | Be used for wood cutting collecting device |
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Open date: 20100303 |