The specific embodiment
Embodiment 1
At first cerium oxide, iron oxide, potash, magnesia, dicalcium silicate, tricalcium silicate, carboxymethylcellulosodium sodium content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 20wt%.
Next add potash, iron oxide, magnesia, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 10wt%, iron oxide content is 60wt%, potash content is 15wt%, and dicalcium silicate, tricalcium silicate total content are 10wt%, and content of magnesia is 3wt%, carboxymethylcellulosodium sodium content is 1wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.Wherein, potash can generate the active material potassium oxide after calcining; Iron oxide mainly plays skeleton function in the finished product dehydrogenation, in raw material, ferric oxide particles through the continuous sintering of calcining, final generates the iron oxide skeleton structure with pore structure, just active component such as cerium oxide, potassium oxide load are thereon; Magnesia in raw material plays as the structural reinforcing agent effect that increases the final resistance to compression impact strength of dehydrogenation finished product; The effect that dicalcium silicate, tricalcium silicate can play plastotype, gain in strength, in the process of large-scale production dehydrogenation, usually can adopt cheap cement to replace calsil, and can not affect the catalytic effect of dehydrogenation, the main component of commercially available cement is calsil, aluminum calcium salt, iron oxide and a little impurity; Sodium carboxymethylcellulose is pore creating material.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 180 minutes, can obtain dehydrogenation finished product E1 through shaping in calcining under 700 ℃.
Embodiment 2
At first cerium oxide, iron oxide, potash, saleratus, dicalcium silicate, tricalcium silicate, sesbania content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 15wt%.
Next add potash, saleratus, iron oxide, dicalcium silicate, tricalcium silicate, sesbania in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 15wt%, iron oxide content is 40wt%, potash, saleratus total content are 25wt%, dicalcium silicate, tricalcium silicate total content are 18wt%, and sesbania content is 1wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 120 minutes, can obtain dehydrogenation finished product E2 through shaping in calcining under 1000 ℃.
Embodiment 3
At first cerium oxide, iron oxide and ferric carbonate, potash, magnesia, dicalcium silicate, tricalcium silicate, cellulose powder content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 15wt%.
Next add potash, iron oxide and ferric carbonate, magnesia, dicalcium silicate, tricalcium silicate, cellulose powder in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 5wt%, iron oxide and ferric carbonate total content are 70wt%, potash content is 5wt%, and content of magnesia is 1wt%, and dicalcium silicate, tricalcium silicate total content are 13wt%, cellulose powder content is 5wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 250 hours, can obtain dehydrogenation finished product E3 through shaping in calcining under 600 ℃.
Embodiment 4
At first cerium oxide, iron oxide, potassium oxide, magnesia, dicalcium silicate, tricalcium silicate, carboxymethylcellulosodium sodium content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 5wt%.
Next add potassium oxide, iron oxide, magnesia, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 1wt%, iron oxide content is 80wt%, potassium oxide content is 5wt%, and content of magnesia is 1wt%, and dicalcium silicate, tricalcium silicate total content are 10wt%, described Content of Pore-forming Agents is 2wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 5 minutes, can obtain dehydrogenation finished product E4 through shaping in calcining under 800 ℃.
Embodiment 5
At first cerium oxide, iron oxide, potash, magnesia, dicalcium silicate, tricalcium silicate, cellulose powder content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 35wt%.
Next add potash, iron oxide, magnesia, dicalcium silicate, tricalcium silicate, cellulose powder in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 28wt%, iron oxide content is 50wt%, potash content is 5wt%, and content of magnesia is 1wt%, and dicalcium silicate, tricalcium silicate total content are 10wt%, cellulose powder content is 4.5wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 120 minutes, can obtain dehydrogenation finished product E5 through shaping in calcining under 700 ℃.
Embodiment 6
At first cerium oxide, iron oxide, potash, magnesia, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose and sesbania powder content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 10wt%.
Next add potash, iron oxide, magnesia, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose and sesbania powder in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 5wt%, iron oxide content is 45wt%, potash content is 15wt%, content of magnesia is 5wt%, dicalcium silicate, tricalcium silicate total content are 28.5wt%, sodium carboxymethylcellulose and sesbania powder total content are 1wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 240 minutes, can obtain dehydrogenation finished product E6 through shaping in calcining under 600 ℃.
Embodiment 7
At first cerium oxide, iron oxide, potash, magnesium carbonate, dicalcium silicate, tricalcium silicate, carboxymethylcellulosodium sodium content in the rare earth that contains cerium oxide are measured, thereby can be according to the content of each raw material in compound in next step, need to determine the amount of rare earth and the amount that need to add each raw material in the rare earth.Obtain that in rare earth, cerium oxide content is 15wt%.
Next add potash, iron oxide, magnesium carbonate, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose in described rare earth, obtain compound and make in compound after fully mixing, cerium oxide content is 8wt%, iron oxide content is 55wt%, potash content is 15wt%, and magnesium carbonate content is 10wt%, and dicalcium silicate, tricalcium silicate total content are 10wt%, carboxymethylcellulosodium sodium content is 1wt%, and surplus is non-oxide cerium and the impurity different from adding material in rare earth.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 200 minutes, can obtain dehydrogenation finished product E7 through shaping in calcining under 700 ℃.
Comparative Examples 1
Cerous nitrate, potash, iron oxide, magnesia, dicalcium silicate, tricalcium silicate, sodium carboxymethylcellulose fully are mixed to get compound, in this compound, cerous nitrate content is 15wt%, iron oxide content is 50wt%, potash content is 15wt%, content of magnesia is 4wt%, and dicalcium silicate, tricalcium silicate total content are 15wt%, and carboxymethylcellulosodium sodium content is 1wt%.
Again above-mentioned compound is mixed with suitable quantity of water, put into kneader and fully mediate, then put into banded extruder obtain the bar shaped article shaped after extrusion.
At last the bar shaped article shaped is positioned over and is dried under air at room temperature that in article shaped, moisture volatilizees substantially, then after 120 minutes, can obtain dehydrogenation finished product C1 through shaping in calcining under 1000 ℃.
Evaluation Example
Dehydrogenation finished product E1-E6 and C1 that embodiment 1-6 and Comparative Examples 1 are prepared are used for the catalysis ethylbenzene dehydrogenation reaction, and to adopting conversion of ethylbenzene and selectivity of styrene after each catalyst to estimate.Wherein the appreciation condition of catalysis dehydrogenation activity is: the catalyst particles granularity is Φ 3.0 * (4-6) mm; Loaded catalyst 100ml; Ethylbenzene liquid air speed is 0.5-1.0hr
-1Water-oil factor (volume ratio) is 1.3; Reaction temperature is 570-640 ℃; Reaction pressure: normal pressure _-0.07MPa.Product is analyzed by gas chromatographicanalyzer.Wherein, ethylbenzene conversion ratio=(EB%-(EB%)) ÷ EB%; Selectivity of styrene=((SM%)-SM%) ÷ (EB%-(EB%)), in formula, (SM%) is cinnamic percentage composition in dehydrogenation liquid; SM% is cinnamic percentage composition in raw material; EB% is the percentage composition of ethylbenzene in raw material; (EB%) be the percentage composition of ethylbenzene in dehydrogenation liquid.The results are shown in Table 1.
By the data in table 1, can find out that the conversion of ethylbenzene of the dehydrogenation that the preparation method in employing the present invention obtains and selectivity of styrene all maintain an equal level mutually with the dehydrogenation that makes by conventional method.Experimental results show that and adopt the rare earth that contains cerium oxide directly can reach equally optionally purpose of high conversion rate of dehydrogenation, dehydrogenation as the raw material of preparation dehydrogenation.And the composition that may contain in rare earth such as silicates play the raw material that improves dehydrogenation intensity in the compound of calcium, magnesium, iron etc. and raw material consistent, addition that therefore can the corresponding raw material of corresponding minimizing; The compound of the potassium that may contain in rare earth simultaneously, can relatively reduce the addition of potassium compound this moment; Remaining impurity is generally the compound of rare earth element, a small amount of transition elements etc., shows that by experiment the existence of these impurity does not affect the catalysis dehydrogenation performance of dehydrogenation finished product.
Table 1
The dehydrogenation finished product |
Conversion of ethylbenzene % |
Selectivity of styrene |
E1 |
63.5 |
94.5 |
E2 |
63.0 |
94.2 |
E3 |
61.5 |
94.4 |
E4 |
60.9 |
94.1 |
E5 |
62.1 |
94.2 |
E6 |
62.3 |
94.3 |
E7 |
62.8 |
94.5 |
C1 |
63.3 |
94.5 |
Obviously, above-described embodiment is only for example clearly is described, and is not the restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give all embodiments exhaustive.And the apparent variation of being extended out thus or change still belong among the protection domain of claim of the present invention.