CN101656141B - Method for preventing electric lead short circuit of electronic transformer and processing equipment - Google Patents
Method for preventing electric lead short circuit of electronic transformer and processing equipment Download PDFInfo
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- CN101656141B CN101656141B CN 200910041913 CN200910041913A CN101656141B CN 101656141 B CN101656141 B CN 101656141B CN 200910041913 CN200910041913 CN 200910041913 CN 200910041913 A CN200910041913 A CN 200910041913A CN 101656141 B CN101656141 B CN 101656141B
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- insulation film
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- electronic transformer
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Abstract
The invention relates to a method for processing electric leads of an electronic transformer and the technical field of processing equipment, in particular relating to a method for preventing electric leads short circuit of the electronic transformer and processing equipment which is connected insulating films on the electric leads of the transformer in a pressing manner. The method comprises the following steps: connecting insulating films on the electric leads in a pressing manner; fixing the electric leads by the insulating films; and leading the adjacent electric leads to be separated with a certain distance, leading the adjacent electric leads not to contact with each other. The method is simple and practicable. The processing equipment comprises a high-frequency machine and a block mould which is used for connecting insulating films on the electric leads of the transformer in a pressing manner, wherein, the block mould is provided with an upper plate and a lower plate; the upper plate is fixed on a movable splint of the high-frequency machine; the lower plate is fixed on a workbench of the high-frequency machine; the processing equipment is simple, and has low cost and convenient process; the processing method and the processing equipment can avoid the electric leads short circuit of the electronic transformer.
Description
Technical field
The present invention relates to the processing method and the technical field of processing equipment of the electric leads of electronic transformer, relate in particular to the method for the lead short circuit of electronic that prevents electronic transformer and the process equipment of crimping insulation film on the electric leads of transformer.
Background technology
An end peeling also zinc-plated (afterbody) that the used primary electron of electronic transformer goes between or secondary electron goes between, primary electron lead-in wire or the secondary electron lead-in wire zinc-plated copper terminal of other end crimping are also put on glue shell (head).Primary electron lead-in wire or secondary electron lead-in wire are generally one group on two lines, and one group on one group on 3 lines or 4 lines also arranged, and also have more multi-thread one group.With one group on two lines be example, when making transformer, two the end of a thread of the winding on two primary electron lead-in wires and the electronic transformer weld together, so that conduction.Lean on too closely and cause short circuit for fear of two electric leads, must make two electric leads separate certain distance, in process of making transformer in enormous quantities, the distance of separating should not change all the time, and this is still insurmountable at present problem.
Summary of the invention
The objective of the invention is to provides a kind of method that prevents the lead short circuit of electronic of electronic transformer to the deficiency of prior art; This method is simple; The lead short circuit of electronic of electronic transformer can be avoided, and the operating efficiency of producing electronic transformer in enormous quantities can be increased substantially.
Another object of the present invention is to deficiency to prior art provide a kind of on the electric leads of transformer the process equipment of crimping insulation film; This process equipment is simple; Cost is low; Easy to process, and can avoid the lead short circuit of electronic of electronic transformer and the operating efficiency of raising production in enormous quantities electronic transformer.
For realizing above-mentioned purpose, the present invention realizes through following technical scheme:
Prevent the method for the lead short circuit of electronic of electronic transformer; Crimping insulation film on the electric leads of electronic transformer; Insulation film is fixed the electric leads of electronic transformer, makes to separate certain distance between the adjacent electric leads, and adjacent electric leads is not in contact with one another.
Particularly, said insulation film is crimped on the part that electric leads divests the part of insulation rubber and/or do not divest insulation rubber.
More specifically, said insulation film is the polyvinyl chloride insulation film.
Preferably, said electric leads is the elementary lead-in wire of electronic transformer.
More preferably, said electric leads is the secondary lead of electronic transformer.
A kind of on the electric leads of transformer the process equipment of crimping insulation film; Comprise the high frequency machine and the piece crust mould of crimping insulation film on the electric leads of transformer; The lower module that said crust mould comprises the cope match-plate pattern processed by aluminium sheet or copper coin, processed by bakelite or epoxy plate; Said cope match-plate pattern is fixed on the ambulatory splint of high frequency machine, and lower module is fixed on the workbench of high frequency machine.
Particularly, be fixed with fixed head on the described workbench, the removably fixing portable plate down in fixed head top, lower module is fixed on down portable plate.
More specifically, the upper surface of lower module is provided with the facet that is used to place insulation film, and cope match-plate pattern covers above facet when cope match-plate pattern and lower module matched moulds.
Further, the upper surface of said lower module offers wire casing consistent with the electric leads number and that be obliquely installed, and the front end face of lower module is fixed with baffle plate, and the position of the corresponding wire casing of baffle plate offers through hole, and through hole is corresponding one by one with wire casing.
Further, the diameter of said wire casing is complementary with the diameter of the insulation rubber of corresponding electric leads, the diameter of the through hole of baffle plate greater than the diameter of the conductor of corresponding electric leads less than the diameter of the insulation rubber of corresponding electric leads.
Beneficial effect of the present invention: the present invention is a crimping insulation film on the electric leads of electronic transformer; Insulation film is fixed the electric leads of electronic transformer; Make and separate certain distance between the adjacent electric leads, adjacent electric leads is not in contact with one another; This method is simple, and can avoid the lead short circuit of electronic of electronic transformer.
Another beneficial effect of the present invention: process equipment of the present invention comprises the high frequency machine and the piece crust mould of crimping insulation film on the electric leads of transformer; Said crust mould is provided with cope match-plate pattern and lower module; Said cope match-plate pattern is fixed on the ambulatory splint of high frequency machine, and lower module is fixed on the workbench of high frequency machine; This process equipment is simple, and cost is low, and is easy to process, and the crimping insulation film can be avoided the lead short circuit of electronic of electronic transformer on the electric leads.
Description of drawings
Fig. 1 is the structural representation of the cope match-plate pattern of the ambulatory splint that is fixed on the high frequency machine in the embodiment of the invention two;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is fixed on the structural representation of lower module of the workbench of high frequency machine for the embodiment of the invention two;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the left view of Fig. 3;
Fig. 6 is crimped with the structural representation of electric leads of the electronic transformer of insulation film for the present invention.
Embodiment
Embodiment one
A kind of execution mode of the method for the lead short circuit of electronic that prevents electronic transformer of the present invention; The present invention is a crimping insulation film on the electric leads of electronic transformer; Insulation film is fixed the electric leads of electronic transformer; Make and separate certain distance between the adjacent electric leads, in the process of producing electronic transformer in enormous quantities, adjacent electric leads is not in contact with one another.
Particularly, said insulation film is polyvinyl chloride insulation film (a PVC insulation film).Certainly; The insulation film that described insulation film can also be processed for other material, for example TPUE insulation film (TPU), polyethylene insulation film (PE), PETG insulation film (PET), expoxy propane insulation film (PO) or polyurethane insulating film (PU).
In preferred embodiment, said insulation film is crimped on the part that does not divest insulation rubber on the electric leads, and the edge of insulation film is close to the part that divests insulation rubber on the electric leads; It can easily realize compression joint technique, and technology is the simplest, is prone to row processing; Cost is minimum; The crimping effect is best, and crimping is the most firm, and can not damage electric leads.Certainly; Said insulation film can also be crimped on the part that electric leads divests insulation rubber; And the side of insulation film is close to the part that does not divest insulation rubber on the electric leads, and said insulation film can also be crimped on the part and the part that does not divest the rubber that insulate that electric leads divests insulation rubber simultaneously.
Said electric leads is the elementary lead-in wire of electronic transformer.Utilize above-mentioned technology that the first line lead-in wire of electronic transformer is processed, each that makes electronic transformer just line lead-in wire is able to be fixed on the insulation film, and each that avoid electronic transformer just is in contact with one another and short circuit between line lead-in wire.
Certainly, above-mentioned technology also is applicable to secondary lead, and said electric leads is the secondary lead of electronic transformer.Utilize above-mentioned technology that the secondary lead of electronic transformer is processed, make each secondary lead of electronic transformer be able to be fixed on another insulation film, avoid being in contact with one another and short circuit between each secondary lead of electronic transformer.
Embodiment two
The present invention a kind of on the electric leads of transformer a kind of execution mode of the process equipment of crimping insulation film shown in Fig. 1 to 6; Comprise the high frequency machine and the piece crust mould of crimping insulation film 9 on the electric leads 11 of transformer; The lower module 2 that said crust mould comprises the cope match-plate pattern 1 processed by aluminium sheet or copper coin, processed by bakelite or epoxy plate; Said cope match-plate pattern 1 is fixed on the ambulatory splint 3 of high frequency machine, and lower module 2 is fixed on the workbench of high frequency machine.
Be fixed with fixed head 5 on the described workbench, the removably fixing portable plate 6 down in fixed head 5 tops, lower module 2 is fixed on down portable plate 6.Wherein, following portable plate 6 both sides offer open slot 7 respectively, from open slot 7, are screwed into bolt, will descend portable plate 6 to be fixed on above the fixed head 5 through bolt, and portable plate 6 quick-detach and replacing soon down, realize changing fast lower module 2.
The upper surface of lower module 2 is provided with facet 8, and facet 8 is used to place insulation film 9, and cope match-plate pattern 1 covers above facet 8 when cope match-plate pattern 1 and lower module 2 matched moulds.Specifically, it is that a side at the top of lower module 2 down cuts the part material and on lower module 2, forms a facet 8, and the width of facet 8 is consistent with the width of insulation film 9, and the degree of depth of facet 8 is about 1～2mm.The design of facet 8 is convenient to place and location insulation film 9.
The upper surface of said lower module 2 offers wire casing 10 consistent with electric leads 11 numbers and that be obliquely installed; The diameter of said wire casing 10 is complementary with the diameter of the insulation rubber of corresponding electric leads 11; Make the electric leads 11 can be accurately and be positioned at easily in the wire casing 10; In preferred embodiments, the Lower Half of electric leads 11 is contained in the wire casing 10, and the first half of electric leads 11 upwards exposes above wire casing 10; The number of wire casing 10 is by the decision of the quantity of elementary lead-in wire or secondary lead, and the gradient of wire casing 10 is determined by the size of the skeleton of the length of terminal line and electronic transformer.
The front end face of said lower module 2 is fixed with baffle plate 12, the baffle plate 12 that baffle plate 12 is processed for thin epoxy plate, and the position of baffle plate 12 corresponding wire casings 10 offers through hole 13, and through hole 13 is corresponding one by one with wire casing 10.The diameter of the through hole 13 of baffle plate 12 greater than the conductor of corresponding electric leads 11 less than the diameter of the insulation rubber of corresponding electric leads 11.Through hole 13 can easily pass the conductor of electric leads 11, and the insulation rubber of electric leads 11 is but worn, and through hole 13 plays localized electron lead-in wire 11.
During work, at first be installed in down on the portable plate 6, will descend portable plate 6 to be fixed on the fixed head 5 again according to the lower module 2 of operand with correspondence.
Pressure testing, before the work, pin is stepped on high frequency machine pedal and is depressed pedal, facet 8 middle parts that make ambulatory splint 3 move down and be pressed in lower module 2 together with cope match-plate pattern 1.
Crimping, after the energising of high frequency machine, left hand is taken one group of electric leads 11, and electric leads 11 is put in the wire casing 10 of lower module 2, and the conductor of electric leads 11 passes aperture and location.The right hand is placed on facet 8 tops with a PVC insulation film 9, and unclamps hand, and right crus of diaphragm is stepped on and depressed pedal, and cope match-plate pattern 1 is pressed on the PVC insulation film 9, and keeps not unclamping.Left foot is stepped on conductive switch, and approximately discharge off behind the half second unclamps both feet.The terminal line that the right hand will glue insulation film 9 takes out wire casing 10, is placed on the right on the workbench, accomplishes primary insulation film 9 crimping operations.
The present invention adopts high frequency machine and piece crust mould to carry out crimping, is crimped on insulation film 9 fixations on the electric leads 11, and the position is accurate, and production efficiency is higher, and production cost is low, and effectively solves problem of short-circuit between the electric leads 11.
Above content is merely preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, the part that on embodiment and range of application, all can change, this description should not be construed as limitation of the present invention.
Claims (9)
1. prevent the method for the lead short circuit of electronic of electronic transformer; It is characterized in that: crimping insulation film on the electric leads of electronic transformer; Insulation film is fixed the electric leads of electronic transformer; Make and separate certain distance between the adjacent electric leads, adjacent electric leads is not in contact with one another.
2. the method that prevents the lead short circuit of electronic of electronic transformer according to claim 1 is characterized in that: said insulation film is crimped on the part that electric leads divests the part of insulation rubber and/or do not divest insulation rubber.
3. the method that prevents the lead short circuit of electronic of electronic transformer according to claim 2 is characterized in that: said insulation film is the polyvinyl chloride insulation film.
4. according to the described method that prevents the lead short circuit of electronic of electronic transformer of one of claim 1 to 3, it is characterized in that: said electric leads is the elementary lead-in wire of electronic transformer.
5. according to the described method that prevents the lead short circuit of electronic of electronic transformer of one of claim 1 to 3, it is characterized in that: said electric leads is the secondary lead of electronic transformer.
6. the process equipment of a crimping insulation film on the electric leads of transformer; It is characterized in that: comprise the high frequency machine and the piece crust mould of crimping insulation film on the electric leads of transformer; The lower module that said crust mould is provided with the cope match-plate pattern processed by aluminium sheet or copper coin, processed by bakelite or epoxy plate; Said cope match-plate pattern is fixed on the ambulatory splint of high frequency machine, and lower module is fixed on the workbench of high frequency machine; It is the facet of 1～2 ㎜ that the upper surface of lower module is provided with the degree of depth that is used to place insulation film, and cope match-plate pattern covers above facet when cope match-plate pattern and lower module matched moulds; The upper surface of said lower module offers wire casing consistent with the electric leads number and that be obliquely installed, and the front end face of lower module is fixed with baffle plate, and the position of the corresponding wire casing of baffle plate offers through hole, and through hole is corresponding one by one with wire casing.
7. according to claim 6 a kind of on the electric leads of transformer the process equipment of crimping insulation film; It is characterized in that: be fixed with fixed head on the described workbench; The removably fixing portable plate down in fixed head top, lower module is fixed on down portable plate.
8. according to claim 7 a kind of on the electric leads of transformer the process equipment of crimping insulation film; It is characterized in that: said portable plate both sides down offer open slot respectively; From open slot, be screwed into bolt, will descend portable plate to be fixed on above the fixed head through bolt.
9. according to claim 6 a kind of on the electric leads of transformer the process equipment of crimping insulation film; It is characterized in that: the diameter of said wire casing is complementary with the diameter of the insulation rubber of corresponding electric leads, the diameter of the through hole of baffle plate greater than the diameter of the conductor of corresponding electric leads less than the diameter of the insulation rubber of corresponding electric leads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910041913 CN101656141B (en) | 2009-08-18 | 2009-08-18 | Method for preventing electric lead short circuit of electronic transformer and processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910041913 CN101656141B (en) | 2009-08-18 | 2009-08-18 | Method for preventing electric lead short circuit of electronic transformer and processing equipment |
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| Publication Number | Publication Date |
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| CN101656141A CN101656141A (en) | 2010-02-24 |
| CN101656141B true CN101656141B (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200910041913 Active CN101656141B (en) | 2009-08-18 | 2009-08-18 | Method for preventing electric lead short circuit of electronic transformer and processing equipment |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104185359A (en) * | 2014-07-18 | 2014-12-03 | 安徽荃富信息科技有限公司 | Method for preventing short circuit of electronic lead wires of circuit board |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2132250Y (en) * | 1992-08-31 | 1993-05-05 | 刘希治 | Plastic wire |
| CN1462043A (en) * | 2002-05-27 | 2003-12-17 | 住友电装株式会社 | Device for manufacturing flat cable |
| CN2650459Y (en) * | 2003-10-23 | 2004-10-20 | 上海瀛明电器设备有限公司 | Circuit conducting wire prepositioning tthermoplastic sealing device |
| CN101138852A (en) * | 2006-09-06 | 2008-03-12 | 陈易灿 | Method of preparing laminated sheet |
| CN101172393A (en) * | 2006-10-31 | 2008-05-07 | 罗传兴 | Method for producing exterior surface layer material of balls with high frequency machine or ultrasonic machine |
-
2009
- 2009-08-18 CN CN 200910041913 patent/CN101656141B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2132250Y (en) * | 1992-08-31 | 1993-05-05 | 刘希治 | Plastic wire |
| CN1462043A (en) * | 2002-05-27 | 2003-12-17 | 住友电装株式会社 | Device for manufacturing flat cable |
| CN2650459Y (en) * | 2003-10-23 | 2004-10-20 | 上海瀛明电器设备有限公司 | Circuit conducting wire prepositioning tthermoplastic sealing device |
| CN101138852A (en) * | 2006-09-06 | 2008-03-12 | 陈易灿 | Method of preparing laminated sheet |
| CN101172393A (en) * | 2006-10-31 | 2008-05-07 | 罗传兴 | Method for producing exterior surface layer material of balls with high frequency machine or ultrasonic machine |
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| CN101656141A (en) | 2010-02-24 |
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Owner name: FUJIAN DAYAN ELECTRONICS TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: DONGGUAN DAZHONG ELECTRONIC CO., LTD. Effective date: 20140516 |
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Free format text: CORRECT: ADDRESS; FROM: 523000 DONGGUAN, GUANGDONG PROVINCE TO: 364302 LONGYAN, FUJIAN PROVINCE |
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Effective date of registration: 20140516 Address after: 364302 Longyan City, Fujian province Wuping County Yanqian Town Industrial Park B16-17 building in Fujian province big Electronic Technology Co. Ltd. Patentee after: Fujian province big Electronic Technology Co. Ltd. Address before: Dongguan City, Guangdong province 523000 Dongguan City Wen Tang Dongcheng District Management District soap three industrial zone, Dazhong Electronics Co. Ltd. Patentee before: Dongguan Dazhong Electronic Co., Ltd. |