CN101653819B - Continuous casting tundish hollow particle carbon-free covering agent and preparation method thereof - Google Patents

Continuous casting tundish hollow particle carbon-free covering agent and preparation method thereof Download PDF

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Publication number
CN101653819B
CN101653819B CN2009100154600A CN200910015460A CN101653819B CN 101653819 B CN101653819 B CN 101653819B CN 2009100154600 A CN2009100154600 A CN 2009100154600A CN 200910015460 A CN200910015460 A CN 200910015460A CN 101653819 B CN101653819 B CN 101653819B
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Prior art keywords
covering agent
continuous casting
carbon
hollow particle
casting tundish
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Expired - Fee Related
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CN2009100154600A
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CN101653819A (en
Inventor
何庆文
彭百泉
王广连
申景霞
赵伟成
房绪江
梁建国
毛成杰
刁峰
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Shandong Iron and Steel Group Co Ltd SISG
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Laiwu Iron and Steel Co Ltd
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Abstract

The invention relates to a continuous casting tundish hollow particle carbon-free covering agent, belonging to the iron and steel smelting field. The carbon-free covering agent comprises the following components by weight percent: 25-35% of SiO2, 8-20% of Al2O3, less than 1.5% of Fe2O3, 25-35% of CaO, 8-16% of MgO and less than 0.5% of H2O, wherein 0.15-1.0mm of particles account for 90-100% and the bulk specific weight is 0.6-0.9g/cm<3>. The continuous casting tundish hollow particle carbon-free covering agent has good spreadability, when added the covering agent can be molten fast and can cover the whole surface of molten steel, thus avoiding the secondary oxidation of molten steel; the covering agent has function of absorbing inclusion, can purify molten steel and increase the casting blank quality; the covering agent has good thermal insulation property, thus significantly reducing the temperature loss of molten steel; the slag of the covering agent can not incrust and stick to the stopper rod; and the content of carbon in molten steel is not increased.

Description

Continuous casting tundish hollow particle carbon-free covering agent and preparation technology thereof
Technical field:
The invention belongs to field of iron and steel smelting, relate to a kind of tundish covering flux.Can improve steel quality, prolong tundish service life, not carburetting has good heat insulating ability and spreadability, has good application prospects.
Technical background:
Both at home and abroad steel mill is in order to keep molten steel temperature, improve steel quality, to prolong tundish service life, all doing number of research projects aspect the production of tundish covering flux and the application technology in recent years, and obtaining remarkable effect.The production practices of steel mill both at home and abroad prove that the performance of hollow particle carbon-free covering agent has irreplaceable effect for the steel grade that specific (special) requirements is arranged.
Carbon-free covering agent is the same with continuous casting covering slag all to be with CaO-SiO 2-Al 2O 3Be base-material, Na 2O, CaF 2Deng a kind of silicate material that is flux.Technological parameters such as product result of use and steel grade, middle bag size, shape are complementary.
CN1778493 discloses a kind of cap agent with light alkaline particle steel coating, it is characterized in that having following constituent and percentage by weight to constitute: SiO 218%~26%; CaO 26%~34%; MgO 6%~12%; Al 2O 35%~8%; Fe 2O 30.5%~2%; Fixed carbon 18%~26%.Bulk density is 0.4~0.7g/cm 3The deficiency of this invention is: ladle covering agent is not the hollow bead coverture, and heat-insulating property is starkly lower than the hollow bead coverture; Fixed carbon is 18%~26% in the coverture, and carbon containing and carbon content are high, are prone to cause molten steel recarburization in the use.
Summary of the invention:
An object of the present invention is to provide a kind of continuous casting tundish hollow particle carbon-free covering agent, solve specific (special) requirements steel grade carburetting problem, bring into play simultaneously in the effect of casting process tundish metallurgy.
Another object of the present invention provides a kind of preparation method technology of continuous casting tundish hollow particle carbon-free covering agent.
Hollow particle carbon-free covering agent has significant adiabatic heat-insulation effect, prevent molten steel face crust, secluding air, prevents secondary oxidation of steel, absorb molten steel face come-up non-metallic inclusion, improve watering property of molten steel and molten steel degree of purity.
A kind of continuous casting tundish hollow particle carbon-free covering agent is characterized in that mainly comprising by mass percentage following component:
SiO 2 25~35%
Al 2O 3 8~20%
Fe 2O 3 0~1.5%
CaO 25~35%
MgO 8~16%
H 2O 0~0.5%
Binding agent 1~2.5%
Solvent 1~10%.
Preferably, hollow particle carbon-free covering agent is a hollow bead, carbon containing, the granularity particle between 0.15~1.0mm is not 90%-100%.
Preferably, hollow particle carbon-free covering agent bulk density: 0.6g/cm 3~0.9g/cm 3
Preferably, the hollow particle carbon-free covering agent fusing point is 1350 ± 50 ℃.
Preferably, hollow particle carbon-free covering agent basicity (CaO/SiO 2Mass ratio) be 0.9~1.3.
Preferably, above-mentioned binding agent is the mixture of sodium carboxymethylcellulose and cornstarch.
Preferably, above-mentioned solvent is Na 2O, CaF 2, Li 2O or B 2O 3In one or more.
The preparation technology of described continuous casting tundish hollow particle carbon-free covering agent may further comprise the steps:
(1) it is levigate to put into ball mill to said various raw materials, granularity 200 orders;
(2) batching is put into taper agitator batch mixing with confected materials, mixing time 12~18 minutes;
(3) mixed material is put into the stirring water mill; 40%-50% by raw material weight adds entry, and the percentage of pressing raw material weight adds binding agent sodium carboxymethylcellulose and cornstarch, and its addition is respectively 1.5% and 0.5%; Grind slurrying, 1~1.5 hour water mill time;
(4) process hollow bead with spray drying tower, the particle of granularity between 0.15~1.0mm is 90%-100%, and moisture is 0~0.5%;
(5) packing of product warehouse-in.
Preferably, according to operation card ingredients by weight error less than ± 0.3%.
Coverture is mainly reflected in the following aspects to the influence of process for making:
1, the basicity of coverture
Ratio between slag neutral and alkali oxide and acidic oxide is called the basicity of slag.Conventional sign R or B represent.Basicity is the important indicator that the reflection coverture absorbs field trash ability in the molten steel, also is simultaneously the important indicator of reflection to the tundish erosion degree.Usually basicity is big, and the ability of absorbing foreign matter is also big, and is little to the tundish erosion degree simultaneously, prolongs tundish service life.Generally we use is dual alkalinity, and the strongest acid oxide is SiO in the slag 2, the strongest oxide of alkalescence is CaO, dual alkalinity is with CaO and SiO 2The ratio of mass fraction represent.
R=ω(CaO)/ω(SiO 2)
2, the fusion temperature of coverture
Fusion temperature depends primarily on the composition of coverture.According to the use needs, use Na usually 2O, CaF 2, Li 2O, B 2O 3Regulate Deng flux.General fusion temperature is controlled between 1200~1450 ℃.If fusion temperature is low excessively, its heat insulation effect is undesirable; Too high, it is too thin to can not form liquid slag layer or liquid slag layer, will reduce it and prevent secondary oxidation, the ability of absorbing foreign matter.
3, the effect of carbon in the coverture
The effect of carbon is the molten speed that reduces slag in the coverture; Improve the slag adiabatic heat insulating effect, improve the agglutinating property of coverture simultaneously, helpful to preventing secondary oxidation of steel; But carbon content high in the coverture often causes the casting process molten steel recarburization; In mild steel (carbon content is less than 0.25% steel, like the 20CrMnTiH pinion steel in the steel) production process, carbon content low in the coverture also often causes the casting process molten steel recarburization.This is the problem that must solve in the continuous casting production process.
4, the effect of hollow bead coverture
Adopt the mist projection granulating production method to make coverture become hollow bead, can form an adiabatic separation layer, can reduce the outside heat transfer rate of molten steel effectively, play the effect of heat-insulation and heat-preservation, effect obviously is superior to the full particle coverture.
5, basic slag charge is natural minerals (like wollastonite, a lime stone etc.).
6, flux material is an amount of Na 2O, K 2O, CaF 2Fusion temperature Deng the adjustment coverture.
The invention has the beneficial effects as follows: this continuous casting tundish hollow particle carbon-free covering agent performance has: the spreadability that (1) is good, can melt the whole molten steel surface of covering after the adding rapidly, and help avoiding secondary oxidation of steel; (2) performance of good adsorption field trash, the ability purify hot metal improves slab quality; (3) heat-insulating property is good, can obviously reduce the liquid steel temperature loss; (4) the coverture slag does not crust, not sticking stopper; (5) not carburetting of molten steel.
The specific embodiment
Case study on implementation:
[embodiment 1]
Take by weighing raw silicon lime stone (CaO content 45%, SiO 2Content 50%) 50kg, alumine (Al 2O 3Content 80%) 14kg, magnesia (MgO content 80%) 12kg, fluorite (CaF 2Content 90%) 2kg, calcined soda for industry (Na 2O content 56%) 5kg, lime stone (CaO content 48%) 17kg, each raw material granularity is 200 orders.Put into the taper agitator to various raw material and stirred material 15 minutes; Mixed material is put into the stirring water mill, add water 50kg (water content in the raw material and the influence of water distribution relation are very little) and add binding agent sodium carboxymethylcellulose 2kg and cornstarch 0.5kg); Grind slurrying, 1 hour water mill time, process hollow bead with spray-drying then.About granularity 0.15mm~1.0mm:98%, bulk density 0.6g/cm3, H 2O<0.5%.This casting tundish hollow particle carbon-free covering agent basicity (CaO/SiO 2) be 1.23, fusing point is 1300 ℃ of (experiment records with the fusing point instrument) packing of product warehouse-ins.
[embodiment 2]
Take by weighing raw silicon lime stone (CaO:45%, SiO 2: 50%) 54kg, alumine (Al 2O 3: 80%) 14kg, magnesia (MgO:80%) 12kg, fluorite (CaF 2: 90%) 1kg, calcined soda for industry (Na 2O:56%) 2kg, lime stone (CaO:48%) 17kg, each raw material granularity is 200 orders.Put into the taper agitator to various raw material and stirred material 15 minutes; Mixed material is put into the stirring water mill, add water 50kg (water content in the raw material and the influence of water distribution relation are very little) and add binding agent sodium carboxymethylcellulose 2kg and cornstarch 0.5kg); Grind slurrying, 1.5 hours water mill time, process hollow bead with spray-drying then.Granularity 0.15mm~1.0mm:95%, bulk density 0.8g/cm3, H 2O<0.5%.This casting tundish hollow particle carbon-free covering agent basicity (CaO/SiO 2) be 1.20, fusing point is 1350 ℃ of (experiment records with the fusing point instrument) packing of product warehouse-ins.
[embodiment 3]
Take by weighing raw silicon lime stone (CaO:45%, SiO 2: 50%) 57kg, alumine (Al 2O 3: 80%) 14kg, magnesia (MgO:80%) 12kg, lime stone (CaO:48%) 17kg (taking by weighing each raw material granularity is 200 orders).Put into the taper agitator to various raw material (comprise flux: fluorite, magnesia, calcined soda for industry) and stirred material 15 minutes; Mixed material is put into the stirring water mill, add water 50kg (water content in the raw material and the influence of water distribution relation are very little) and add binding agent sodium carboxymethylcellulose 2kg and cornstarch 0.5kg; Grind slurrying, 1 hour water mill time, process hollow bead with spray-drying then.Granularity 0.15mm~1.0mm:90%~100%, bulk density 0.6g/cm3~0.9g/cm3, H 2O<0.5%.This casting tundish hollow particle carbon-free covering agent basicity (CaO/SiO 2) be 1.19, fusing point is 1400 ℃ of (experiment records with the fusing point instrument) packing of product warehouse-ins.

Claims (3)

1. continuous casting tundish hollow particle carbon-free covering agent is characterized in that mainly comprising by mass percentage following component:
The particle of above-mentioned continuous casting tundish hollow particle carbon-free covering agent granularity between 0.15~1.0mm is 90%-100%, bulk density: 0.6g/cm 3~0.9g/cm 3, fusing point is 1300~1400 ℃, and basicity is 0.9~1.2, and binding agent is sodium carboxymethylcellulose and cornstarch, and solvent is Na 2O, CaF 2, Li 2O or B 2O 3In one or more.
2. the preparation technology of the described continuous casting tundish of claim 1 hollow particle carbon-free covering agent is characterized in that may further comprise the steps:
(1) it is levigate to put into ball mill to said various raw materials, granularity 200 orders;
(2) batching is put into taper agitator batch mixing with confected materials, mixing time 12~18 minutes;
(3) mixed material is put into the stirring water mill; 40%-50% by raw material weight prepares water, and the percentage of pressing raw material weight adds binding agent sodium carboxymethylcellulose and cornstarch, and its addition is respectively 1.5% and 0.5%; Grind slurrying, 1-1.5 hour water mill time;
(4) process hollow bead with spray drying tower, the particle of granularity between 0.15~1.0mm is 90%-100%, and moisture is 0~0.5%;
(5) packing of product warehouse-in.
3. right is wanted the preparation technology of 2 described continuous casting tundish hollow particle carbon-free covering agents, it is characterized in that, according to operation card ingredients by weight error less than ± 0.3%.
CN2009100154600A 2009-05-25 2009-05-25 Continuous casting tundish hollow particle carbon-free covering agent and preparation method thereof Expired - Fee Related CN101653819B (en)

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Publication number Priority date Publication date Assignee Title
CN102836979A (en) * 2011-06-24 2012-12-26 中冶连铸技术工程股份有限公司 Tundish covering agent
CN102259175B (en) * 2011-07-16 2013-03-13 鞍山市和丰耐火材料有限公司 Production method for Ca-Al-Mg carbon-free tundish covering flux
CN102618694B (en) * 2012-03-31 2014-03-12 芜湖县天海耐火炉料有限公司 Refining heat insulation covering agent and preparation method thereof
CN102807382A (en) * 2012-08-27 2012-12-05 苏州罗卡节能科技有限公司 Nonmetallic hollow sphere
CN103111592B (en) * 2013-02-26 2015-01-28 莱芜钢铁集团有限公司 Tundish covering agent
CN103341606B (en) * 2013-07-03 2015-02-11 北京科技大学 High-magnesium covering agent material capable of being used for tundish and preparing method thereof
CN111154950A (en) * 2019-12-31 2020-05-15 高英 Metallurgical heat-insulating covering agent
CN112126739A (en) * 2020-09-10 2020-12-25 山东钢铁集团日照有限公司 Method for pressing smoke in ladle
CN114226665A (en) * 2021-11-12 2022-03-25 武汉钢铁有限公司 Tundish covering agent for IF steel continuous casting and application thereof
CN115007845B (en) * 2022-06-15 2024-03-15 攀钢集团攀枝花钢铁研究院有限公司 Drainage sand filling method in high-clean steel production process
CN115141000B (en) * 2022-07-13 2023-04-21 山东国茂冶金材料有限公司 Smoke inhibitor for hot-metal bottle and preparation method and application thereof

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