CN101652429A - Flame-retardant polyamide composition - Google Patents

Flame-retardant polyamide composition Download PDF

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CN101652429A
CN101652429A CN200880010534A CN200880010534A CN101652429A CN 101652429 A CN101652429 A CN 101652429A CN 200880010534 A CN200880010534 A CN 200880010534A CN 200880010534 A CN200880010534 A CN 200880010534A CN 101652429 A CN101652429 A CN 101652429A
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fire
acid
salt
fatty acid
polyamide composite
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CN101652429B (en
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关真志
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Mitsui Chemicals Inc
Mitsui Chemical Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

Disclosed is a flame-retardant polyamide composition which is excellent in mechanical properties such as roughness, and heat resistance, flame retardancy and fluidity during a reflow soldering process. In addition, this polyamide composition exhibits high thermal stability during molding. Specifically disclosed is a flame-retardant polyamide composition containing (A) 20-80% by mass of a specificpolyamide resin, (B) 10-20% by mass of a metal phosphinate, and (C) 0.05-1% by mass of a lithium salt, a calcium salt, a barium salt, a zinc salt or an aluminum salt of montanic acid, behenic acid orstearic acid. It is preferable that this flame-retardant polyamide composition contains no halogen flame retardant.

Description

Fire-resistant polyamide composite
Technical field
The present invention relates to fire-resistant polyamide composite.
Background technology
All the time, as the material that constitutes electronic unit, use heating and melting and can be shaped to the polyamide resin of regulation shape.Usually, as widely used polymeric amide, can enumerate nylon 6, nylon 66 etc.This fatty polyamide has good formability, and on the other hand, and the raw material as being used to make the surface mounting assembly that is exposed to junctor of resembling under the such hot conditions of reflow soldering operation and so on does not possess enough thermotolerances.
Based on this background,, developed nylon 46 as polymeric amide with high heat resistance.But nylon 46 exists the high problem of water-absorbent, uses the electrical and electronic parts of nylon 46 resin combination moulding to have situation about changing because of the suction size.If formed body suction then because bubbling can appear in the heating in the reflow soldering operation, problem such as promptly expands.Particularly in recent years, consider, progressively adopting the surface mounting mode of using lead-free solder from the viewpoint of environmental problem.Lead-free solder than in the past lead solder fusing point height arranged, therefore temperature being installed must be higher 10~20 ℃ than in the past.Therefore the use of nylon 46 becomes more and more difficult.
At this situation, developed by aromatic dicarboxylic acid and aliphatics Alkylenediamine deutero-aromatic polyamides such as terephthalic acids.Compare with fatty polyamides such as nylon 46s, aromatic polyamide has thermotolerance, the more excellent feature of low water absorbable.In addition, compare with nylon 46, aromatic polyamide can have high rigidity, does not have sufficient flexible problem sometimes but exist.Especially, if the toughness of the connector material of thin-walled thin space junctor purposes is insufficient, when then terminal is pressed into and when operation plug, phenomenons such as goods break, albefaction can appear.Therefore, the exploitation that waits in expectation has a more material of high tenacity.
If increase the ratio of polyamide resin, reduce flame retardant amount, then flexible improves becomes possibility.But,, usually, often require such high flame retardant and the resistivity against fire of stipulating among AIA's laboratory standard (Underwriters Laboratories Standard) UL94 of V-0 for electronic units such as junctors.Therefore, need under the situation of not damaging flame retardant resistance, also have the material of high tenacity.
On the other hand, as existing fire retardant, use halogen-containing fire retardants such as brominated polyphenylether, brominated Polystyrene, brominated polystyrene usually.But,, can be accompanied by the generation of toxic gas hydrogen halide during burning with regard to halogen compounds.Become at global warming under the situation of problem, exploitation thermotolerance height, not halogen-containing fire retardant are important.As this fire retardant, people are paying close attention to the utilization (referring to patent documentation 1~5) of phosphinates.
Patent documentation 1: Japanese Unexamined Patent Application Publication 2006-522842 communique
Patent documentation 2: the international brochure that discloses No. 2005/033192
Patent documentation 3: the international brochure that discloses No. 2005/035664
Patent documentation 4: the international brochure that discloses No. 2005/121234
Patent documentation 5: TOHKEMY 2007-023206 communique
Summary of the invention
Invent problem to be solved
But, with regard to prior art, though guaranteed flame retardant resistance, to the solder reflow thermotolerance mechanical properties such as insufficient or toughness insufficient or concerning the moulding small-sized electronic part mobile difference etc., not talkatively satisfied all characteristics.
Even the invention provides the halogen-free flame-retardance daiamid composition that a kind of burning does not produce halogen compounds yet, its excellent heat stability when the hot conditions compacted under, flame retardant resistance, flowability, toughness height, and the thermotolerance in the reflow soldering operation in the surface mounting of using lead-free solder is also good.
The means of dealing with problems
In light of this situation, the inventor furthers investigate, found that: contain specific polyamide resin, be the good material of thermotolerance in forming stability, flame retardant resistance, flowability, tenacity excellent and the reflow soldering operation in the surface mounting of using lead-free solder, thereby finished the present invention as the fire-resistant polyamide composite of the phosphonium salt compound of fire retardant and specific aliphatics metal-salt.
That is, first content of the present invention relates to fire-resistant polyamide composite shown below and formed body thereof.
[1] fire-resistant polyamide composite, it contains does not have the fire retardant (B) of halogen group 10~20 quality %, fatty acid metal salt (C) 0.05~1 quality % in polyamide resin (A) 20~80 quality %, the molecule, reach strongthener (D) 0~50 quality %; Described fire retardant (B) is a metal phosphinate, and described fatty acid metal salt (C) is the mixture more than a kind or 2 kinds in montanic acid, docosoic or stearic lithium salts, calcium salt, barium salt, zinc salt or the aluminium salt (wherein, except calcium stearate and the aluminum stearate).
[2] according to the fire-resistant polyamide composite described in [1], wherein, described polyamide resin (A) contains polyfunctional carboxylic acids, and to become subdivision (a-1) and carbonatoms be that 4~25 polyfunctional amine becomes subdivision (a-2), it is that terephthalic acid becomes subdivision that described polyfunctional carboxylic acids becomes 60~100 moles of % of subdivision (a-1), 0~40 mole of % is that the aromatic series polyfunctional carboxylic acids beyond the terephthalic acid becomes subdivision, and 0~40 mole of % is that carbonatoms is that 4~20 aliphatics polyfunctional carboxylic acids becomes subdivision.
[3] according to [1] or [2] described fire-resistant polyamide composite, wherein, the fusing point of described polyamide resin (A) is 280~340 ℃, and the limiting viscosity of measuring in 25 ℃ the vitriol oil [η] is 0.5~0.95dl/g.
In addition, second content of the present invention relates to the manufacture method of fire-resistant polyamide composite shown below.
[4] manufacture method of each described fire-resistant polyamide composite in basis [1]~[3], it comprises: in the polymkeric substance of polyamide resin (A), mix the step of metal phosphinate (B) and fatty acid metal salt (C), and the step that described mixture is melt extruded moulding.
[5] manufacture method of each described fire-resistant polyamide composite in basis [1]~[3], it comprises: prepare to contain polyamide resin (A) and fire retardant (B) and the resin combination of the strongthener (D) that according to circumstances contains, in this resin combination, add the step of fatty acid metal salt (C), and will be added with the step that the described resin combination of described fatty acid metal salt (C) carries out injection moulding.
The invention effect
Fire-resistant polyamide composite of the present invention is not halogen-containing, and the thermotolerance in mechanical properties, the reflow soldering operation such as toughness, particularly mobile excellent.And then, the thermostability height during moulding.Therefore, the moulding product that obtained by fire-resistant polyamide composite of the present invention do not produce hydrogen halide when burning, thermostability during except that moulding, flame retardant resistance, flowability, the toughness, also be excellent aspect the needed thermotolerance of surface mounting of using lead-free solder.
Therefore, suitable to fire-resistant polyamide composite of the present invention, make the short electrical and electronic parts such as thin space junctor of distance between thin-walled and bonder terminal, or make and use the such high melting point solder of lead-free solder to carry out assembled components by the surface mounting mode.In addition, also reduced environmental pressure.
Brief description of drawings
Fig. 1 is the graphic representation of relation that is presented at the temperature and time of the reflow process in the backflow thermal test of implementing in embodiment and the comparative example.
The best mode that carries out an invention
1, about flame-retardant polyamide resin composition of the present invention
As mentioned above, flame-retardant polyamide resin composition of the present invention contains does not have fire retardant of halogen group (B) and fatty acid metal salt (C) in polyamide resin (A), the molecule.
Polyamide resin (A)
The polyamide resin that contains in the composition of the present invention (A) comprises polyfunctional carboxylic acids and becomes subdivision (a-1) to become subdivision (a-2) with polyfunctional amine.
Polyfunctional carboxylic acids becomes subdivision (a-1)
It is that terephthalic acid becomes subdivision that the preferred polyfunctional carboxylic acids that constitutes polyamide resin (A) becomes 60~100 moles of % of subdivision (a-1), 0~40 mole of % is that the aromatic series polyfunctional carboxylic acids beyond the terephthalic acid becomes subdivision, and 0~40 mole of % is that carbonatoms is that 4~20 aliphatics polyfunctional carboxylic acids becomes subdivision.
The unitary containing ratio of terephthalic acid composition becomes 60~100 moles of % that add up to of subdivision (a-1) with respect to polyfunctional carboxylic acids, is preferably 60~70 moles of %.In addition, the unitary containing ratio of aromatic series polyfunctional carboxylic acids composition beyond the terephthalic acid becomes 0~40 mole of % that adds up to of subdivision (a-1) with respect to polyfunctional carboxylic acids, is preferably 0~30 mole of %, more preferably 0~10 mole of %.
The unitary example of aromatic carboxylic acid composition beyond the terephthalic acid comprises m-phthalic acid, 2-methyl terephthalic acid, naphthalic acid, Tetra hydro Phthalic anhydride, trimellitic acid, pyromellitic acid, trimellitic acid 1,2-anhydride, PMA etc., preferred especially m-phthalic acid.In addition, it can be independent a kind that the aromatic carboxylic acid beyond the terephthalic acid becomes subdivision, also can be the combination more than 2 kinds.But, contain 3 officials can more than the unitary situation of polyfunctional carboxylic acids composition under, need be set at the content that gelation does not take place polyamide resin, specifically, being preferably set to respect to whole carboxylic acid compositions unit is 10 moles below the %.
If the unitary ratio of aromatic series polyfunctional carboxylic acids composition increases, the moisture uptake that then has polyamide resin reduces, the tendency that the backflow thermotolerance improves.Particularly under the situation of the reflow soldering operation that is used to use lead-free solder, preferably make terephthalic acid become subdivision to add up to 60 moles more than the % with respect to the polyfunctional carboxylic acids composition is unitary.
In addition, the aromatic series polyfunctional carboxylic acids beyond the terephthalic acid becomes the content of component few more, and the degree of crystallinity of polyamide resin is high more.Therefore have the tendency that the mechanical properties of synthetic resin, particularly toughness uprise.
To be 4~20 the unitary containing ratio of aliphatics polyfunctional carboxylic acids composition become 0~40 mole of % that adds up to of subdivision (a-1) with respect to polyfunctional carboxylic acids to carbonatoms, is preferably 30~40 moles of %.
It is to be 4~20, to be preferably aliphatics multi-functional carboxylic acid compounds's deutero-of 6~12, more preferably 6~10 by carbonatoms that the aliphatics polyfunctional carboxylic acids becomes subdivision.This aliphatics multi-functional carboxylic acid compounds's example comprises hexanodioic acid, suberic acid, nonane diacid, sebacic acid, decane dicarboxylic acid, undecane dicarboxylic acid, dodecanedicarboxylic acid etc.Consider preferred especially hexanodioic acid from the viewpoint that improves mechanical properties.
In addition, can suitably use the above multi-functional carboxylic acid compounds of 3 officials energy as required, but should be set at the addition that gelation does not take place polyamide resin, specifically, need set for respect to the carboxylic acid composition is unitary and add up to 10 moles below the %.
Polyfunctional amine becomes subdivision (a-2)
It is 4~25 that the polyfunctional amine that constitutes polyamide resin (A) becomes subdivision (a-2) to comprise can to have the straight catenate carbonatoms of side chain, be preferably 4~8 polyfunctional amine becomes subdivision.More preferably to become subdivision (a-2) to comprise carbonatoms be that 4~8 straight chain polyfunctional amine becomes subdivision to polyfunctional amine.
The unitary object lesson of straight chain polyfunctional amine composition comprises 1,4-diaminobutane, 1,6-diamino hexane, 1,7-diamino heptane, 1,8-diamino octane, 1,9-diamino nonane, 1,10-diamino decane, 1,11-diamino undecane, 1,12-diamino dodecane etc., wherein preferred 1.
In addition, the unitary object lesson of straight chain aliphatie diamine composition with side chain comprises the 2-methyl isophthalic acid, 5-diamino pentane, 2-methyl isophthalic acid, 6-diamino hexane, 2-methyl isophthalic acid, 7-diamino heptane, 2-methyl isophthalic acid, 8-diamino octane, 2-methyl isophthalic acid, 9-diamino nonane, 2-methyl isophthalic acid, 10-diamino decane, 2-methyl isophthalic acid, 11-diamino undecane etc., wherein preferred 2-methyl isophthalic acid, 5-diamino pentane, 2-methyl isophthalic acid, 8-diamino octane.
Polyfunctional amine becomes subdivision (a-2) also can contain alicyclic polyfunctional amine and becomes subdivision.The unitary example of alicyclic polyfunctional amine composition comprises by 1, the 3-diamino-cyclohexane, 1, the 4-diamino-cyclohexane, 1,3-two (amino methyl) hexanaphthene, 1,4-two (amino methyl) hexanaphthene, isophorone diamine, piperazine, 2, the 5-lupetazin, two (4-aminocyclohexyl) methane, two (4-aminocyclohexyl) propane, 4,4 '-diamino-3,3 '-dimethyl dicyclohexyl propane, 4,4 '-diamino-3,3 '-dimethyl dicyclohexyl methyl hydride, 4,4 '-diamino-3,3 '-dimethyl-5,5 '-dimethyl dicyclohexyl methyl hydride, 4,4 '-diamino-3,3 '-dimethyl-5,5 '-dimethyl dicyclohexyl propane, α, α '-two (4-aminocyclohexyl)-to diisopropyl benzene, α, α '-two (4-aminocyclohexyl)-diisopropyl benzene, α, α '-two (4-aminocyclohexyl)-1, the 4-hexanaphthene, α, α '-two (4-aminocyclohexyl)-1, alicyclic diamine deutero-such as 3-hexanaphthene become subdivision.Wherein, with regard to alicyclic diamine becomes subdivision, preferably by 1,3-diamino-cyclohexane, 1,4-diamino-cyclohexane, two (amino methyl) hexanaphthene, two (4-aminocyclohexyl) methane, 4,4 '-diamino-3,3 '-dimethyl dicyclohexyl methyl hydride deutero-becomes subdivision, especially preferably by 1,3-diamino-cyclohexane, 1,4-diamino-cyclohexane, two (4-aminocyclohexyl) methane, 1,3-two (aminocyclohexyl) methane, 1, alicyclic diamine deutero-such as 3-two (amino methyl) hexanaphthene become subdivision.
When the polyfunctional amine more than polyfunctional amine becomes to contain in the subdivision (a-2) 3 officials energy becomes subdivision, need be set at the ratio that gelation does not take place resin, specifically, be preferably set to respect to amine component is unitary and add up to 10 moles below the %.
The limiting viscosity of measuring in 25 ℃, 96.5% the vitriol oil [η] of polyamide resin of the present invention (A) is 0.5~1.2dl/g, is preferably 0.65~0.95dl/g, more preferably 0.75~0.90dl/g.If limiting viscosity [η] is in this scope, then can obtains the daiamid composition of flowability, backflow thermotolerance, high tenacity excellence.
Preferred polyamide resin (A) is crystalline, has fusing point.The fusing point of polyamide resin (A) is preferably 280~340 ℃, and more preferably 300~340 ℃, more preferably 315~330 ℃.The fusing point of polyamide resin (A) is to use differential scanning calorimeter (DSC), will measure based on the endotherm(ic)peak of fusing when heating up with 10 ℃/minute as fusing point (Tm).
Polyamide resin with described fusing point has excellent especially thermotolerance.In addition, if fusing point more than 280 ℃, and then more than 300 ℃, particularly 315~330 ℃, even, also can obtain sufficient thermotolerance then in unleaded reflow soldering operation, particularly used under the situation with dystectic lead-free solder.On the other hand, be below 340 ℃ of decomposition temperature (350 ℃) that are lower than polymeric amide if make the fusing point of polyamide resin, then can not bubble, produce situations such as decomposition gas, the variable color of moulding product during moulding.Therefore, can obtain sufficient thermostability.
Fire retardant (B)
Fire retardant (B) contained in the fire-resistant polyamide composite of the present invention adds for the combustible purpose that reduces resin.In addition, there is not halogen group in the molecule of fire retardant (B).
In order fire-resistant polyamide composite of the present invention to be given thermostability, flame retardant resistance, flowability when the temperature compacted under more than 280 ℃, can be tolerated the thermotolerance of the reflux temperature of lead-free solder, and give the toughness identical or higher with nylon 46, making fire retardant (B) is phosphinate salt compound, is preferably the metal phosphinate compound.
Phosphinate salt compound is representative with the compound of for example following formula (I) and/or formula (II) expression.
Figure G2008800105345D00071
In formula (I) and formula (II), R 1And R 2Can be identical, also can be different, represent the C of straight chain shape or branch-like respectively 1~C 6-alkyl, aryl or phenyl.R 3The C of expression straight chain shape or branch-like 1~C 10-alkylidene group, C 6~C 10-arylidene, C 6~C 10-alkyl arylene or C 6~C 10-aryl alkylene.M represents calcium atom, magnesium atom, aluminium atom and/or zinc atom.M is 2 or 3, and n is 1 or 3, and x is 1 or 2.
The more specifically example of phosphinate salt compound comprises dimethyl phospho acid calcium, dimethyl phospho acid magnesium, dimethyl phospho acid aluminium, dimethyl phospho acid zinc, ethyl-methyl phospho acid calcium, ethyl-methyl phospho acid magnesium, ethyl-methyl phospho acid aluminium, ethyl-methyl phospho acid zinc, diethyl phospho acid calcium, diethyl phospho acid magnesium, diethyl phospho acid aluminium, diethyl phospho acid zinc, methyl-n-propylphosphinic acid calcium, methyl-n-propylphosphinic acid magnesium, methyl-n-propylphosphinic acid aluminium, methyl-n-propylphosphinic acid zinc, methane two (methyl phospho acid) calcium, methane two (methyl phospho acid) magnesium, methane two (methyl phospho acid) aluminium, methane two (methyl phospho acid) zinc, benzene-1,4-(dimethyl phospho acid) calcium, benzene-1,4-(dimethyl phospho acid) magnesium, benzene-1,4-(dimethyl phospho acid) aluminium, benzene-1,4-(dimethyl phospho acid) zinc, aminomethyl phenyl phospho acid calcium, aminomethyl phenyl phospho acid magnesium, aminomethyl phenyl phospho acid aluminium, aminomethyl phenyl phospho acid zinc, diphenyl phosphonic acid calcium, diphenyl phosphonic acid magnesium, diphenyl phosphonic acid aluminium, diphenyl phosphonic acid zinc etc., preferred dimethyl phospho acid calcium, dimethyl phospho acid aluminium, dimethyl phospho acid zinc, ethyl-methyl phospho acid calcium, ethyl-methyl phospho acid aluminium, ethyl-methyl phospho acid zinc, diethyl phospho acid calcium, diethyl phospho acid aluminium, diethyl phospho acid zinc, more preferably diethyl phospho acid aluminium.
Phosphinate salt compound as fire retardant (B) can easily obtain from market.The example of the phosphinate salt compound that can obtain from market comprises EXOLIT OP1230, OP1311 that Clariant (Japan) company (Clariant Japan) makes, OP1312, OP930, OP935 etc.
Fatty acid metal salt (C)
Contained fatty acid metal salt compound (C) purpose of resin flow when improving injection moulding is used in the fire-resistant polyamide composite of the present invention.Particularly require under the moulding situation of high workability in moulding of carrying out the small-sized electrical and electronic parts of thin-walled etc., fatty acid metal salt compound (C) is effective.Particularly containing fusing point in composition is under the situation of the polyamide resin (A) more than 300 ℃, and processing temperature is also more than 300 ℃, and therefore gas generated in order to seek to take into account Resin Flow and moulding, it is effective using specific fatty acid metal salt.
For fatty acid metal salt (C), use known compound to get final product.The example of the lipid acid of fatty acid metal salt (C) comprises montanic acid, docosoic, stearic acid etc.The example of the metal-salt of fatty acid metal salt (C) comprises lithium salts, calcium salt, barium salt, zinc salt, aluminium salt etc.Flowability in order to take into account moulding time the and prevent that gas from producing, the preferred example of fatty acid metal salt (C) comprises lithium salts, calcium salt, barium salt, zinc salt, the aluminium salt of montanic acid Huo docosoic, and preferred example comprises lithium salts, calcium salt, the zinc salt of montanic acid Huo docosoic.Fatty acid metal salt (C) can be a kind of, also can be the mixture more than 2 kinds.
Strongthener (D)
Also can contain strongthener (D) in the fire-resistant polyamide composite of the present invention.Can make strongthener (D) is the various mineral fillers with shapes such as fibrous, powdery, particulate state, tabular, needle-like, cruciform, bunch shapes.
If be explained in more detail, then strongthener (D) can be powdery or tabular mineral compound such as silicon-dioxide, silica-alumina, aluminum oxide, lime carbonate, titanium dioxide, talcum, wollastonite, diatomite, clay, kaolin, globular glass, mica, gypsum, colcother, magnesium oxide and zinc oxide; Needle inorganic compounds such as potassium titanate; Inorganic fibres such as glass fibre (glass fiber), potassium titanate fiber, metallic cover glass fibre, ceramic fiber, wollastonite, carbon fiber, metallic carbide fibres, metal-cured fibres, fibrous magnesium silicate and boron fibre; Organic fibre that Kevlar, carbon fiber are such etc.
As bat wool, special preferred glass fibers.By making strongthener (D) is glass fibre, and not only the formability of composition improves, and heat-resistant quality raisings such as mechanical characteristics such as the tensile strength of the formed body that is formed by the thermoplastic resin composition, flexural strength, bending elastic modulus and heat-drawn wire.Mean length as the glass fibre of strongthener (D) is generally 0.1~20mm, is preferably the scope of 0.3~6mm, and length-to-diameter ratio (L (mean length of fiber)/D (mean outside diameter of fiber)) is generally 10~5000, is preferably 2000~3000 scope.
Strongthener (D) also can be the mixture of filler more than 2 kinds.In addition, these fillers also can be handled with silane coupling agent or titanium coupling agent etc.For example, can carry out surface treatment with silane compounds such as vinyltriethoxysilane, 2-aminopropyltriethoxywerene werene, 2-glycidoxy propyl-triethoxysilicanes.
Bat wool in the strongthener (D) can be the bat wool that was coated with collecting agent, preferably uses the compound of acrylic acid or the like, vinylformic acid and toxilic acid modification class, epoxies, amino formate, carbamate and toxilic acid modification class, carbamate/amine modification class.Also can and use above-mentioned surface treatment agent and above-mentioned collecting agent.By and use both, the bat wool in the composition of the present invention and the associativity of other composition in composition raising, so outward appearance improves, strength characteristics also improves.
Flame retardant
In the fire-resistant polyamide composite of the present invention, also can contain flame retardant as required.So-called flame retardant is so long as by getting final product with fire retardant and with significantly improving the fire-retardant material that turns usefulness into.Flame retardant uses known material to get final product.The object lesson of flame retardant comprises antimony compoundss such as ANTIMONY TRIOXIDE SB 203 99.8 PCT, four weisspiessglanzs, antimony pentaoxide, sodium antimonate, 2ZnO3B 2O 3, 4ZnOB 2O 3H 2O, 2ZnO3B 2O 33.5H 2Zinc borates such as O, zinc, zinc phosphate, lime borate, calcium molybdate, zinc oxide, calcium oxide, barium oxide, aluminum oxide, stannic oxide, magnesium oxide, aluminum phosphate, boehmite.Other example of flame retardant comprises the phosphorus compound more than a kind that is selected from phosphoric acid, tetra-sodium and Tripyrophosphoric acid and is selected from the salt etc. of the compound more than a kind of trimeric cyanamide, melam (melam), melem (melem).
Flame retardant can be a kind of separately, or the combination more than 2 kinds.
Other additive
With regard to fire-resistant polyamide composite of the present invention, except aforesaid each composition, also can contain various known Synergist S-421 95s such as mineral compound such as the thermo-stabilizer beyond above-mentioned, weather-proof stablizer, fluidity improving agent, softening agent, tackifier, static inhibitor, releasing agent, pigment, dyestuff, inorganic or organic filler, nucleator, fiber enhancer, carbon black, talcum, clay, mica in the scope of not damaging the object of the invention.
Fire-resistant polyamide composite for example of the present invention can contain additives such as normally used ion trap agent.In the example of ion trap agent, known have a hydrotalcite.And then if fire-resistant polyamide composite of the present invention contains the fiber enhancer in above-mentioned, then thermotolerance, flame retardant resistance, rigidity, tensile strength, flexural strength, shock strength further improve.
And then fire-resistant polyamide composite of the present invention also can contain other polymkeric substance in the scope of not damaging the object of the invention.The example of other polymkeric substance comprises polyolefine such as polyethylene, polypropylene, poly(4-methyl-1-pentene), ethene butene-1 copolymer, propylene ethylene copolymers, propylene butene-1 copolymer, polyolefin elastomer, polystyrene, polymeric amide, polycarbonate, polyacetal, polysulfones, polyphenylene oxide, fluoro-resin, silicone resin, PPS, LCP, Teflon (registered trademark) etc.Also can contain polyolefinic modifier etc. in the fire-resistant polyamide composite of the present invention.The example of polyolefin modified thing comprises the modified polyolefine elastomer (modified aromatic family vinyl compound conjugated diene copolymer or its hydride, modified ethylene propylene copolymers etc. such as modified poly ethylene, modified SEBS) of modifications such as using carboxyl, anhydride group, amino etc.
[fire-resistant polyamide composite]
With regard to fire-resistant polyamide composite of the present invention, be that to contain polyamide resin (A) be suitable for the ratio of 20~80 quality %, preferred 40~60 quality % to measure 100 mass parts with respect to the total of polyamide resin (A), fire retardant (B), fatty acid metal salt (C) and strongthener (D).If the amount of the polyamide resin in the fire-resistant polyamide composite (A) is more than the 20 quality %, then can obtain sufficient toughness, if be below the 80 quality % in addition, then can contain enough fire retardants, can obtain flame retardant resistance.
The content of fire retardant (B) is suitable with respect to adding up to 10~20 quality %, being preferably 13~19 quality % of polyamide resin (A), fire retardant (B), fatty acid metal salt (C) and strongthener (D).The content that is converted into the fire retardant (B) of phosphorus content is 2~5 quality %, is preferably 3~4.6 quality %.If the content of the fire retardant in the fire-resistant polyamide composite (B) is more than the 10 quality %, then can obtain sufficient flame retardant resistance, if be below the 20 quality %, then the flowability during moulding, toughness of moulding product etc. and backflow thermotolerance can not reduce, and are suitable.
The content of fatty acid metal salt (C) is 0.05~1 quality % with respect to the total amount of polyamide resin (A), fire retardant (B), fatty acid metal salt (C) and strongthener (D), is preferably 0.1~0.8 quality %.If be set in the above-mentioned scope, the flowability in the time of then can taking into account moulding and prevent to produce gas.If the content of the fatty acid metal salt in the fire-resistant polyamide composite (C) is more than the 0.05 quality %, then can give good flowability to Amilan polyamide resin composition.In addition, if be below the 1 quality %, then gas generated during injection moulding can not increase, and is suitable therefore.
The content of strongthener (D), with respect to the total amount of polyamide resin (A), fire retardant (B), fatty acid metal salt (C) be 0~50 quality %, to be preferably 20~45 quality % be suitable.If described content is below the 50 quality %, then the flowability during injection moulding can not reduce, and is suitable.
The content of flame retardant is 0.5~10 quality %, is preferably 0.5~5 quality % that with respect to the total amount of polyamide resin (A), fire retardant (B), fatty acid metal salt (C) and strongthener (D) more preferably 1~4 quality % is suitable.
And then fire-resistant polyamide composite of the present invention can contain described other any additive in the scope of not damaging the object of the invention.
With regard to fire-resistant polyamide composite of the present invention, it preferably is evaluated as V-0 by the incendivity that the UL94 standard is carried out.In addition, the backflow heat resisting temperature of moisture absorption after 96 hours is 250~280 ℃ under 40 ℃ of temperature, relative humidity 95% condition, and it is suitable being preferably 260~280 ℃.
As the mechanical properties of fire-resistant polyamide composite of the present invention, promptly the energy of rupture of flexible index is 50~70mJ, and it is suitable being preferably 52~70mJ.Fire-resistant polyamide composite is injected into that moulding in the metal die (bar-flow mold) is flowed in bar shaped and the length of flow obtained is 50~90mm, it is suitable being preferably 55~80mm.
Like this, fire-resistant polyamide composite of the present invention is to have the needed excellent heat resistance of surface mounting that uses lead-free solder, have the toughness identical or higher with nylon 46, have the material of high melt fluidity, flame retardant resistance and forming stability simultaneously, particularly can suitably be used for the electrical and electronic parts purposes.
2, the preparation method of fire-resistant polyamide composite
Fire-resistant polyamide composite of the present invention can adopt the known resin method manufacturing of mixing.For example can adopt each composition is carried out the blended method by Henschel mixer, V-Mixer, ribbon blender, drum mixer etc.; or further carry out fusion after mixing and mix, the method for granulation or pulverizing then with single screw extrusion machine, multiple screw extruder, kneader, banbury mixers etc.
In addition, though have no particular limits, according to the addition means of fatty acid metal salt (C), the method for making of fire-resistant polyamide composite roughly is divided into following 2 kinds.1) will contain polyamide resin (A), fire retardant (B), fatty acid metal salt (C) and arbitrarily the composition of strongthener (D) carry out fusion and mix, obtain the method for Amilan polyamide resin composition; 2) method of mixing-in fat acid metal salt (C) in comprising the particle of above-mentioned Amilan polyamide resin composition (can contain or not conform to fatty acid metal salt (C)).
By adopting these means, can obtain the composition of excellence aspect the flexible balance of flowability when moulding and moulding product, particularly by 2) method, even component content is identical, the mobile excellent composition in the time of also can obtaining moulding.Fatty acid metal salt (C) is compared with polyamide resin (A), and usually, thermotolerance is low.Therefore, a part of fatty acid metal salt (C) has the tendency of volatilizing and being removed from composition in extrusion moulding.Consider the volatilization amount of removing, can increase the charging capacity of fatty acid metal salt (C), but amount increases too much, also occur easily being clamminess or as the problems such as thermotolerance reduction of composition.That is the residual quantity of fatty acid metal salt (C) in the easier maintenance composition of addition means, under the identical situation of charging capacity, 2).
3, about formed body and electronic and electric components material
Fire-resistant polyamide composite of the present invention can be shaped to various formed bodys by known methods of forming such as compressed moulding method, injection molding method, extrusion mouldings.
The forming stability of fire-resistant polyamide composite of the present invention, thermotolerance, mechanical properties aspect excellence need can be used to the purposes in the field or the precise forming field of these characteristics.Specifically, can enumerate various formed bodys such as electrical and electronic parts, coil axes, shell such as automobile electrical gas parts, current blocking device, junctor, LED reflecting material.
Embodiment
Below based on embodiment the present invention is carried out more specific description, but scope of the present invention is not subjected to the qualification of these embodiment.In embodiment and comparative example, the mensuration of various proterties and evaluation are implemented by the following method.
[limiting viscosity [η]]
According to JIS K6810-1977, the 0.5g polyamide resin is dissolved among 96.5% the sulphuric acid soln 50ml, form sample solution.Under 25 ± 0.05 ℃ of conditions, use second number that flows down of determination of ubbelohde viscometer sample solution, calculate limiting viscosity [η] based on following formula.
[η]=ηSP/[C(1+0.205ηSP)]
ηSP=(t-t0)/t0
[η]: limiting viscosity (dl/g)
η SP: specific viscosity
C: sample solution concentration (g/dl)
T: sample solution flow down a second number (second)
T0: blank vitriolic flows down a second number (second)
[fusing point (Tm)]
Use DSC7 (PerkinElemer corporate system), at first kept 5 minutes at 330 ℃, the speed of following with 10 ℃/minute is cooled to 23 ℃, then with 10 ℃ of/minute intensifications.Will be based on the endotherm(ic)peak of fusion of this moment as fusing point.
[flammability test]
Use is by 1/32 inch * 1/2 * 5 inch test film of injection moulding preparation, and (the UL Test No.UL94 on June 18th, 1991) carries out testing vertical flammability according to the UL94 standard, estimates flame retardant resistance.
Shaper: TUPARL TR40S3A (moulding Supreme Being (Sodick Plustech) Co., Ltd.'s system)
Shaper barrel zone temperature: the fusing point of each polyamide resin+10 ℃
Metal die temperature: 120 ℃
[backflow thermal test]
The damping 96 hours under 40 ℃ of temperature, relative humidity 95% condition of long 64mm that will be by injection moulding preparation, the test film of wide 6mm, thick 0.8mm.
Shaper: TUPARL TR40S3A (moulding Supreme Being Co., Ltd. system)
Shaper barrel zone temperature: the fusing point of each polyamide resin+10 ℃
Metal die temperature: 100 ℃
The test film that has carried out the damping processing as mentioned above is placed on the glass epoxy substrate of thick 1mm.And then, temperature sensor is set on substrate.The sample that obtains is configured on the air counter-current welding equipment (AIS-20-82-C that EIGHTECH TECTRON (strain) makes), implements the reflow process of temperature curve shown in Figure 1.
As shown in Figure 1,1) speed with regulation is warming up to 230 ℃ of temperature; 2) then with being heated to design temperature (a is 270 ℃, and b is 265 ℃, and c is 260 ℃, and d is 250 ℃, and e is 240 ℃) in 20 seconds; 3) cool to 230 ℃.At this moment, obtain the maximum value that blistered design temperature does not take place for not fusion of test film and surface.With the maximum value of the design temperature obtained as the backflow heat resisting temperature.
Usually, the backflow heat resisting temperature of the test film after the moisture absorption has the tendency lower than the reflux temperature of absolute dry condition.In addition, along with the ratio reduction of polyamide resin/flame retardant amount, the backflow heat resisting temperature has the tendency of decline.
[pliability test]
To under 23 ℃ of temperature, nitrogen atmosphere, place 24 hours by the long 64mm of injection moulding preparation, the test film of wide 6mm, thick 0.8mm.Then, under the atmosphere of 23 ℃ of temperature, relative humidity 50%, (AB5 that NTESCO company makes) carries out pliability test with flexing machine.Spacing is set at 26mm, and rate of bending is set at 5mm/ minute.Measure flexural strength, deflection, Young's modulus and destroy this test film energy needed (toughness).
Shaper: TUPARL TR40S3A (moulding Supreme Being Co., Ltd. system)
Shaper barrel zone temperature: the fusing point of each polyamide resin+10 ℃
Metal die temperature: 100 ℃
[length of flow test (flowability)]
Use the mobile metal die of bar shaped of wide 10mm, thick 0.5mm, carry out injection moulding under the following conditions, measure the resin flow length (mm) in the metal die.
Injection moulding machine: TUPARL TR40S3A (moulding Supreme Being Co., Ltd. system)
Injection moulding setting pressure: 2000kg/cm 2
Machine barrel design temperature: the fusing point of each polyamide resin+10 ℃
Metal die temperature: 120 ℃
The polyamide resin that uses in embodiment or the comparative example (A), fire retardant (B), fatty acid metal salt (C) and strongthener (D) are as shown below.
[polyamide resin (A)]
(polyamide resin (A-1))
Form: dicarboxylic acid become subdivision (terephthalic acid: 62.5 moles of %, hexanodioic acid: 37.5 moles of %), two amine component unit (1: 100 moles of %)
Limiting viscosity [η]: 0.8dl/g
Fusing point: 320 ℃
(polyamide resin (A-2))
Form: dicarboxylic acid become subdivision (terephthalic acid: 62.5 moles of %, hexanodioic acid: 37.5 moles of %), two amine component unit (1: 100 moles of %)
Limiting viscosity [η]: 1.0dl/g
Fusing point: 320 ℃
(polyamide resin (A-3))
Form: dicarboxylic acid become subdivision (terephthalic acid: 55 moles of %, hexanodioic acid: 45 moles of %), two amine component unit (1: 100 moles of %)
Limiting viscosity [η]: 0.8dl/g
Fusing point: 310 ℃
(polyamide resin (A-4))
Form: dicarboxylic acid become subdivision (terephthalic acid: 55 moles of %, hexanodioic acid: 45 moles of %), two amine component unit (1: 100 moles of %)
Limiting viscosity [η]: 1.0dl/g
Fusing point: 310 ℃
[fire retardant (B)]
Clariant (Japan) corporate system, EXOLIT OP1230 (phosphorus content: 23.8 quality %)
[fatty acid metal salt (C)]
Montanic acid calcium (trade(brand)name: LICOMONT CaV102, Clariant (Japan) corporate system)
((Li-Beh), docosoic calcium (Ca-Beh), montanic acid lithium (Li-Mon), montanic acid zinc (Zn-Mon): above be that day east changes into industrial society system to Ca-St), docosoic lithium for barium stearate (Ba-St), aluminum stearate (Al-St), calcium stearate
As with fatty acid metal salt object relatively, use following fatty acid ester compound and fatty acid amide compound.
The fatty acid ester of tetramethylolmethane: (Nissan Elector WEP-5, Japanese grease society system)
Ethylene erucicamide: (ALFLOW-AD-221P, Japanese grease society system)
[strongthener (D)]
Glass fibre (central nitre (strain) system, ECS03-615)
Talcum (loose village industry (strain) system, trade(brand)name: HIFILLER-#100 whiteness 95)
Steatitic content adds up to 0.7 quality % with respect to polyamide resin (A), fire retardant (B), fatty acid metal salt (C), strongthener (D), steatitic.
[embodiment 1~9] and [comparative example 1~9]
Press the such amount shown in table 1 and the table 2 than mixing above-mentioned each composition, the temperature of packing into is set in 320 ℃ the twin screw extruder of band venting hole, and fusion is mixed, and obtains granular composition.Then, to the fire-resistant polyamide composite that obtains, estimate each proterties.It the results are shown in table 1~table 3.
Figure G2008800105345D00161
Figure G2008800105345D00171
Table 3
Unit Comparative example 6 comparative examples 7 comparative examples 8 comparative examples 9
Polyamide resin (A) kind-use level quality % limiting viscosity dl/g ??(A-1)?????(A-1)????(A-1)????(A-1) ??50.05??????50.05????50.05???50.05 ??0.8????????0.8??????0.8?????0.8
Metal phosphinate (B) use level quality % ??19?????????19???????19??????19
Fatty acid metal salt (C) kind (1)-use level quality % kind (2)-use level quality % ??-???????CAV102?????CAV102????CAV102 ??0??????????2????????0.25?????0.25 ??-??????????-????????WEP-5????AD-221P ??0??????????0????????0.75?????0.75
Length of flow mm ??45?????????58????????52???????52
Gas generated during moulding- ??○?????????×????????○???????○
Then, in Amilan polyamide resin composition 99.75 mass parts that in embodiment 2, obtain, add fatty acid metal salt (C) 0.25 mass parts as shown in table 4, do and mix.Mixed composition is carried out injection moulding.Measure length of flow by method same as described above, gas generated during visual valuation moulding simultaneously.No gas generated average evaluation is zero, sees that the average evaluation that produces a little gas is △, in gas generated big, the use problematic average evaluation be *.
The resin combination of excellent heat stability gas generated few is not easy the pollution metal mould, therefore judges its good forming ability.Evaluation result separately is shown in Table 4.
Table 4
Unit Embodiment 10 embodiment 11 embodiment 12 comparative examples 10 Comparative example 11
The blapharoplast kind- Embodiment 2 embodiment 2 embodiment 2 embodiment 2 Embodiment 2
Back added ingredients kind-fatty acid metal salt (C) use level CAV102????Ba-St?????Li-Beh???Ca-St 0.25???????0.25??????0.25????0.25 ??Al-St ??0.25
Gas generated during length of flow mm moulding- 57??????????58????????61???????54 ○??????????△????????○???????× ??59 ??△
(comparative example 10 and 11) are little Bi the carbonatoms of docosoic lithium and the carbonatoms of montanic acid calcium etc., and its fusing point is minimum for the carbonatoms of calcium stearate.Therefore, have the big situation of gas generated change.
It is the right of priority of JP2007-90371 that the application requires based on the application number of filing an application on March 30th, 2007.The content of putting down in writing in this application specification sheets and the accompanying drawing is fully incorporated in the present specification.
Industrial applicibility
Anti-flammability daiamid composition of the present invention does not use the halogen fire retardant, the heat resistance in the mechanical properties such as toughness, the reflow soldering operation, anti-flammability and mobile excellent, the Heat stability is good during simultaneously moulding.
Particularly can perform well in assembling the such thin molded article of thin space connector or use the such high melting point solder of lead-free solder with the electric and electronic purposes of surperficial mounting means assembling parts, or the purposes in precise forming field.

Claims (10)

1. fire-resistant polyamide composite, it contains does not have the fire retardant (B) of halogen group 10~20 quality %, fatty acid metal salt (C) 0.05~1 quality % and strongthener (D) 0~50 quality % in polyamide resin (A) 20~80 quality %, the molecule, described fire retardant (B) is a metal phosphinate, and described fatty acid metal salt (C) is the mixture more than a kind or 2 kinds in montanic acid, docosoic or stearic lithium salts, calcium salt, barium salt, zinc salt or the aluminium salt (wherein, except calcium stearate and the aluminum stearate).
2. according to the fire-resistant polyamide composite described in the claim 1, wherein, described polyamide resin (A) contains polyfunctional carboxylic acids, and to become subdivision (a-1) and carbonatoms be that 4~25 polyfunctional amine becomes subdivision (a-2), it is that terephthalic acid becomes subdivision that described polyfunctional carboxylic acids becomes 60~100 moles of % of subdivision (a-1), 0~40 mole of % is that the aromatic series polyfunctional carboxylic acids beyond the terephthalic acid becomes subdivision, and 0~40 mole of % is that carbonatoms is that 4~20 aliphatics polyfunctional carboxylic acids becomes subdivision.
3. according to the fire-resistant polyamide composite described in the claim 1, wherein, the fusing point of described polyamide resin (A) is 280~340 ℃, and the limiting viscosity of measuring in 25 ℃ the vitriol oil [η] is 0.5~0.95dl/g.
4. according to the fire-resistant polyamide composite described in the claim 1, wherein, described fire retardant (B) is the aluminium salt of diethyl phospho acid.
5. according to the fire-resistant polyamide composite described in the claim 1, wherein, described fatty acid metal salt (C) is to be selected from montanic acid calcium, montanic acid zinc, barium stearate, mountain Yu acid calcium with the mixture more than a kind or 2 kinds in the group that the docosoic lithium is formed.
6. according to the fire-resistant polyamide composite described in the claim 5, wherein, described fatty acid metal salt (C) be selected from the group that montanic acid calcium and mountain Yu acid lithium form more than a kind.
7. the formed body that the fire-resistant polyamide composite moulding described in the claim 1 is obtained.
8. the electrical and electronic parts that the fire-resistant polyamide composite moulding described in the claim 1 is obtained.
9. the manufacture method of the fire-resistant polyamide composite described in the claim 1, it comprises:
The step of in the polymkeric substance of polyamide resin (A), mixing metal phosphinate (B) and fatty acid metal salt (C), and
Described mixture is melt extruded the step of moulding.
10. the manufacture method of the fire-resistant polyamide composite described in the claim 1, it comprises:
Preparation contains polyamide resin (A) and fire retardant (B) and the resin combination of the strongthener (D) that according to circumstances contains, the step of in this resin combination, adding fatty acid metal salt (C), and
To be added with the step that the described resin combination of described fatty acid metal salt (C) carries out injection moulding.
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