CN101645544A - A terminal fitting and a method of forming it - Google Patents

A terminal fitting and a method of forming it Download PDF

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Publication number
CN101645544A
CN101645544A CN 200910149623 CN200910149623A CN101645544A CN 101645544 A CN101645544 A CN 101645544A CN 200910149623 CN200910149623 CN 200910149623 CN 200910149623 A CN200910149623 A CN 200910149623A CN 101645544 A CN101645544 A CN 101645544A
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CN
China
Prior art keywords
ribs
base plate
clamped nipple
lead
wiring tube
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Granted
Application number
CN 200910149623
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Chinese (zh)
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CN101645544B (en
Inventor
冈村宪知
洼田基树
宗安一豪
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Filing date
Publication date
Priority claimed from JP2008211198A external-priority patent/JP2010049843A/en
Priority claimed from JP2008236738A external-priority patent/JP2010073348A/en
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Publication of CN101645544A publication Critical patent/CN101645544A/en
Application granted granted Critical
Publication of CN101645544B publication Critical patent/CN101645544B/en
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Abstract

An object of the present invention is to prevent warping deformation and elongation deformation of a terminal fitting. A terminal fitting 10, 130, 510 is provided with a connecting portion 11, 131, 511 to be connected with a mating connecting portion, and a crimping portion 12, 140 continuous with the rear end of the connecting portion 11, 131, 511 and including a bottom or base plate portion 21,148, 515 and a pair of crimping pieces 22, 147, 516 standing up from the bottom plate portion 21, 148, 515. The crimping portion 12, 140 is crimped into connection with a wire 30, 120, 590 while surrounding an end portion of the wire 30, 120, 590 by the bottom plate portion 21, 148, 515 and the pair of crimping pieces 22, 147, 516. The bottom plate portion 21, 148, 515 is formed with a reinforcingrib 24, 150, 250, 350, 450, 525 extending in forward and backward directions.

Description

Clamped nipple and forming method thereof
Technical field
The present invention relates to a kind of clamped nipple and forming method thereof.
Background technology
Japanese publication number is that the patent of not examining of 2006-228759,2007-12341 and H11-219735 discloses traditional clamped nipple respectively.In each of these clamped nipples, form the connecting portion that is connected with the portion of being connected of mating terminals in front.In addition, clamped nipple comprises along the smooth base plate of fore-and-aft direction.Base plate is provided with two pairs of crimps in front and back of erectting from relative left and right edges, thereby forms insulating cylinder portion in front side formation wiring tube portion and at rear side.Push a pair of crimp in the place ahead from the top, and with its crimping in wiring tube portion, surrounding the heart yearn that exposes by the insulating coating of removing the wire termination place, thereby be to be connected with its crimping with heart yearn.Push a pair of crimp at rear from the top, and be the insulated part that in insulating cylinder portion, surrounds lead, thereby be to be connected with insulated wire with its crimping with its crimping.
Yet, in each of above-mentioned traditional clamped nipple, when crimping wiring tube portion and insulating cylinder portion, exist the masterpiece of pushing crimp from the top to be used in possibility on the base plate, thereby make the clamped nipple warpage that makes progress.Particularly, owing to wiring tube portion need be firmly-fixed to heart yearn, use very big power to push crimp from the top.Therefore, in wiring tube portion very big power from above act on the base plate, and make the clamped nipple warpage that makes progress.
If heart yearn is pushed by wiring tube portion, then base plate is extruded with along fore-and-aft direction elongation, thereby makes whole clamped nipple elongation.If clamped nipple is contained in the chamber of connector etc., then this elongation of clamped nipple may cause the problem that clamped nipple for example protrudes from this chamber.
In addition, under the situation that the twisted wire that the heart yearn in using aluminum steel, this aluminum steel is made by aluminum or aluminum alloy by distortion forms,, must increase the power that is used for crimping wiring tube portion in order to destroy the insulation oxide coating that on the outer surface of heart yearn, forms.Therefore, may make the clamped nipple warpage.
Consider above-mentioned situation and developed the present invention, and its objective is warpage and/or the elongation strain that prevents clamped nipple.
Summary of the invention
Solve this purpose according to the present invention by the feature of independent claims.The preferred embodiments of the present invention are themes of dependent claims.
According to the present invention, a kind of clamped nipple is provided, comprising:
The connecting portion that is connected with the portion of being connected, and
Pressure contact portion, it is continuous with the rear end of connecting portion basically, and comprises baseplate part or base plate and one or more, a pair of crimp preferably erectting or protrude from base plate,
Pressure contact portion is arranged to be crimped into being connected with lead, simultaneously the end of lead by baseplate part or base plate and one or more, preferably a pair of crimp surrounds at least in part,
Wherein base plate is formed with at least one ribs that extends along fore-and-aft direction basically.
Make it have at least one ribs that extends along fore-and-aft direction basically by forming baseplate part or base plate, the rigidity of baseplate part or base plate increases, even and the masterpiece of pushing crimp when the crimping pressure contact portion is used on baseplate part or the base plate, the buckling deformation and/or the elongation strain of clamped nipple have also been prevented.
According to a preferred embodiment of the invention, ribs protrudes towards the lead side, and preferably forms by hammering or mold pressing.Particularly, form ribs by beating towards the lead side.
Owing to form ribs by beating, so clamped nipple can not enlarge towards the lead side.
Preferably, pressure contact portion comprises at least one wiring tube portion, and it is crimped to being connected with the heart yearn that exposes by the insulating coating of removing wire termination, and
Ribs is formed on wiring tube portion at least along on the whole zone of fore-and-aft direction.
Owing to wiring tube portion must be firmly-fixed to heart yearn, use very big power to push crimp from the top.Therefore, because very big power acts on the baseplate part or base plate of wiring tube portion the warpage so clamped nipple may make progress from the top.In this respect, because ribs is formed on wiring tube portion at least along on the whole zone of fore-and-aft direction, even, also can prevent the buckling deformation and/or the elongation strain of clamped nipple reliably so very big power acts on from the top on the baseplate part or base plate of wiring tube portion.
More preferably, be to make the front end of crimp with the pressure contact portion crimping basically in the face of baseplate part or base plate, and
Ribs is formed on such position, makes when the crimping pressure contact portion, and ribs is faced or basically corresponding to the front end of crimp.
The power of pushing crimp when the crimping pressure contact portion acts on the position in the face of the front end of crimp of baseplate part or base plate the most consumingly.Therefore, clamped nipple can be by the power warpage that acts on this part.In this respect because ribs is formed on the position of broad ways of baseplate part or base plate, make when the crimping pressure contact portion basically in the face of or corresponding to the front end of crimp, therefore can prevent the buckling deformation of clamped nipple more reliably.
Preferably, ribs forms by sheet material is implemented bending process.
Owing to form ribs by sheet material is implemented bending process, therefore increased the intensity of baseplate part or base plate, and be difficult to damage by pressure baseplate part or base plate by ribs.Therefore can suppress the baseplate part that produces by damaging baseplate part or base plate by pressure or the elongation of base plate, and/or can suppress the elongation of whole clamped nipple.
More preferably, ribs forms by folding sheet material.
Because ribs forms by folding sheet material, therefore needn't cuts sheet material.In addition, because two plate member are put together, so the thickness of ribs can be the twice of sheet metal thickness.
Still more preferably, ribs forms towards the lead side and protrudes.
Protrude because ribs forms towards the lead side, therefore can increase the area that will remain the surface that with lead contact of base plate, and can improve the status of electrically connecting of lead and clamped nipple towards lead.
Most preferably, ribs is implemented bending process, makes that the front end of U-shaped folding part is laterally crooked or tilt, and preferably basically broad ways towards.
If only that sheet material is folding, when then acting on too much pressure when at crimping operation, the folding part may be opened.In this respect, because the preferably crooked or inclination of broad ways basically of the front end of U-shaped folding part in the present embodiment, so the folding part more is not subject to therefore can prevent opening of folding part along the pressure influence of the direction that the folding part is opened.
According to more preferred embodiment of the present invention, preferably in the outer surface of ribs, form at least one embossing portion by pressure processing.
Because embossing portion is formed on when crimping operation it being applied in the outer surface of big pressure of ribs, thus lead by embossing portion with big pressure friction, and can destroy the oxidation film that on the outer surface of lead, forms.
Preferably, pressure contact portion comprises: at least one wiring tube portion, and it is crimped or is crooked or be folded into the heart yearn that exposes by the insulating coating of removing wire termination and be connected; And at least one insulating cylinder portion, it is positioned at wiring tube portion rear being crimped or crooked or be folded into the insulating coating of wire termination and be connected,
Baseplate part or base plate are shaped to along fore-and-aft direction extends, and connects connecting portion, wiring tube portion and insulating cylinder portion simultaneously, and with this baseplate part or base plate the part between wiring tube portion and connecting portion as neck, and
Ribs preferably forms by hammering, makes to extend to insulating cylinder portion from neck at least continuously along fore-and-aft direction basically.
Because ribs extends to insulating cylinder portion from neck continuously along fore-and-aft direction basically, so more increased the rigidity of base plate.In addition, also strengthened tending to the neck narrower than other parts.
More preferably, ribs forms in insulating cylinder portion than wide in wiring tube portion.
Because the surface-supported effect of lead is played on the surface, protruding end of ribs, so if it is narrow, then lead may wave.In this respect and since ribs form in insulating cylinder portion wideer, so can prevent that lead from waving.
More preferably, the edge part that forms one or more dihedrals at least in part corresponding to the position of wiring tube portion at the turning of the protruding end of ribs, and/or
The R portion that forms one or more circles at least in part corresponding to the position of insulating cylinder portion at the turning of the protruding end of ribs.
Since the corner of the protruding end of ribs form the edge part of dihedral corresponding to the position of wiring tube portion, even therefore form insulating coating on the heart yearn of lead, it is also mechanically removed by edge part.In addition, owing to form circular R portion, therefore can prevent from when support wire, to damage the exterior circumferential surface of lead in the position corresponding to insulating cylinder portion of the corner of the protruding end of ribs.
According to the present invention, a kind of method that forms clamped nipple also is provided, according to above-mentioned aspect of the present invention or its preferred embodiment, comprise the following steps: particularly
The connecting portion that is connected with the portion of being connected is set, and
Form pressure contact portion, it is continuous with the rear end of connecting portion basically, and comprises baseplate part and the one or more crimps that protrude from baseplate part,
Pressure contact portion is arranged to be crimped into being connected with lead, and the end of lead is surrounded at least in part by baseplate part and one or more crimp simultaneously, and
Formation has the baseplate part of at least one ribs, and this at least one ribs extends along fore-and-aft direction basically.
According to a preferred embodiment of the invention, ribs forms towards the lead side and protrudes, and preferably by beating crooked or folding formation.
Preferably, pressure contact portion forms at least one wiring tube portion that comprises, it is crimped to being connected with the heart yearn that exposes by the insulating coating of removing wire termination, and
Ribs is formed on wiring tube portion at least along on the whole zone of fore-and-aft direction.
By reading following detailed description of preferred embodiment and accompanying drawing, these and other purposes of the present invention, feature and advantage will be more apparent.Although should be appreciated that and describe these embodiment independently, their single feature can be combined to additional embodiments.
Description of drawings
Fig. 1 is the end view according to the clamped nipple of first embodiment,
Fig. 2 is the cross section along the X-X of Fig. 1,
Fig. 3 shows that wiring tube portion is crimped the cross section of shape before,
Fig. 4 is the end view according to the clamped nipple of second embodiment,
Fig. 5 is the cross section along the A-A of Fig. 4,
Fig. 6 is the diagrammatic sketch that shows first bending process,
Fig. 7 is the diagrammatic sketch that shows second bending process,
Fig. 8 is the press-connection machine when being presented at crimping operation and the diagrammatic sketch of anvil block,
Fig. 9 is the end view according to the clamped nipple of the 3rd embodiment,
Figure 10 is the cross section along the B-B of Fig. 9,
Figure 11 is the enlarged drawing of the embossing portion that forms in the outer surface of ribs,
Figure 12 is the diagrammatic sketch that shows first bending process,
Figure 13 is the diagrammatic sketch that shows second bending process,
Figure 14 shows the diagrammatic sketch of the folded state that is reached by the state of Figure 13,
Figure 15 is the cross section according to the clamped nipple of the 4th embodiment,
Figure 16 is the cross section according to the clamped nipple of another embodiment,
Figure 17 is the expanded view according to the clamped nipple of the 5th embodiment,
Figure 18 is the cross section along the Y-Y of Figure 17,
Figure 19 is that crimping is the cross section of the wiring tube portion that is connected with the heart yearn of lead,
Figure 20 is according to the expanded view of the clamped nipple of the 6th embodiment,
Figure 21 is that crimping is the cross section of the insulating cylinder portion that is connected with the insulating coating of lead.
Reference numerals list
10,130,510 ... clamped nipple
11,131,511 ... connecting portion
12,140 ... pressure contact portion
13,145,512 ... wiring tube portion
14,141,513 ... insulating cylinder portion
21,148,515 ... baseplate part or base plate
22,147,516 ... crimp
24,150,250,350,450,525 ... ribs
30,120,590 ... lead
Embodiment
<the first embodiment 〉
Below with reference to Fig. 1 to Fig. 3 first preferred embodiment of the present invention is described.Wire harness comprises at least one lead 30 and crimping or bending or is folded at least one clamped nipple 10 that is connected with the end of lead 30.Particularly, clamped nipple 10 is by the female terminal fitting of mold pressing, punching press or conduction (preferably metal) sheet material that cuts into specific (predetermined maybe can be scheduled to) shape being implemented bending process, foldingly being handled, embossed or the like forms.Form connecting portion 11 (preferably being the form of rectangle or polygon pipe basically) in the front of clamped nipple 10 or near it, will cooperate the narrow of male terminal and long positive tongue piece (portion is connected) to insert at least in part in this connecting portion 11 for connection.
Form in the rear end side of clamped nipple 10 or near it and to be crimped or crooked or be folded into the pressure contact portion 12 (or wire interconnecting piece) that is connected with lead 30.Pressure contact portion 12 is by at least one wiring tube portion 13 and be positioned near the wiring tube portion 13 or at least one insulating cylinder portion 14 at its rear form.Wiring tube portion 13 is continuous with connecting portion 11, and by base plate or baseplate part 21 and from base plate 21, preferably from (preferably relative basically) of base plate 21 laterally (left side and/or right) edge erect or protrude one or more, preferably a pair of crimp 22 is formed.Base plate 21 and crimp 22 preferably substantial lateral form symmetrically.Insulating cylinder portion 14 by the base plate 21 that is positioned at wiring tube portion 13 rears and from base plate 21, preferably from (preferably relative basically) of base plate 21 laterally (left side and/or right) edge erect or protrude one or more, preferably a pair of crimp 23 is formed.Base plate 21 and crimp 23 (also) preferably basically are that lateral symmetry ground forms.The bottom of the front end of the crimp 22 of wiring tube portion 13 (or part of close board 21) preferably is attached to the rear end of the side wall portion of connecting portion 11 by one or more first connection part 25F.The bottom of the rear end of the crimp 22 of wiring tube portion 13 (or near board 21 part) preferably is attached to the bottom of front end of the crimp 23 of insulating cylinder portion 14 by one or more second connection part 25R.
With base plate 21 hammerings of clamped nipple 10 or embossing or mold pressing is that inwardly (towards lead 30) protrudes, thus form preferably basically along fore-and-aft direction FBD straight continuously at least one ribs 24 that extends.Ribs 24 wiring tube portion 13 along at least a portion of fore-and-aft direction FBD, preferably extending (and even can extend to wiring tube portion 13 beyond) on the whole substantially zone.Preferably by only partly hammering or embossing or mold pressing base plate 21 with respect to the core of Width and substantial lateral forms ribs 24 symmetrically.The shape of cross section of ribs 24 is substantially constant and/or be essentially trapezoidal on whole length preferably.As shown in Figures 2 and 3, ribs 24 form make with 13 crimping of wiring tube portion for before heart yearn 31 is connected with the upper surface of base plate 21 upwards or inside (referring to Fig. 2, when crimping, towards lead or towards crimp 22) projection, and its lower surface is jagged.
Lead 30 is placed at least in part on the base plate 21 of clamped nipple 10 of such formation, the heart yearn 31 that for example makes the insulating coating at the place, end by removing lead 30 at least in part expose is arranged in wiring tube portion 13 at least in part, and/or the insulated part 32 of end of lead 30 is arranged in insulating cylinder portion 14 at least in part.Under this state, push the crimp 22 of wiring tube portion 13 and/or the crimp 23 of insulating cylinder portion 14 from the top.As shown in Figure 2, in wiring tube portion 13, base plate 21 and crimp 22 surround heart yearn 31 at least in part, and the front-end edge 22T of crimp 22 is deformed into towards base plate 21 and fastening heart yearn 31.The ribs 24 that forms at base plate 21 places of clamped nipple 10 preferably forms in the position of facing the front-end edge 22T of crimp 22 along the Width of base plate 21.In insulating cylinder portion 14, base plate 21 and crimp 23 are deformed at least in part, preferably surround the insulated part 32 of the end of lead 30 basically fully, thereby are crimped or crooked or be folded into the insulated part 32 of the end of lead 30 and be connected.
Because base plate 21 is formed with at least one ribs 24 that extends along fore-and-aft direction FBD in the wire harness that constitutes like this, so the rigidity of base plate 21 increases.Therefore, when crimping wiring tube portion 13 and insulating cylinder portion 14, act on the base plate 21, can prevent that also clamped nipple 10 is bent upwards and stands elongation strain even push the power of crimp 22,23 from the top.Particularly, since ribs 24 preferably in wiring tube portion 13 along forming on the whole zone of fore-and-aft direction FBD, be used on the base plate 21 to firmly fix heart yearn 31 and this masterpiece so promptly use very big power to push crimp 22 from the top, also can prevent the upwards buckling deformation of clamped nipple 10 more reliably.
Preferably ribs 24 be formed on along the Width of base plate 21 basically in the face of or corresponding to the position of the front-end edge 22T of crimp 22, wherein when when crimp 22 is pushed in the top, power acts on this position on the base plate the most consumingly.Therefore, can prevent the upwards buckling deformation of clamped nipple 10 more reliably.
In first embodiment, for example following example is also included within the technical scope of the present invention.
Although ribs preferably is formed on wiring tube portion along on (at least) whole zone of fore-and-aft direction FBD in first embodiment, but can be only in wiring tube portion along forming ribs in the subregion of fore-and-aft direction FBD, can form ribs from the base plate of the base plate before the wiring tube portion after wiring tube portion, can form ribs from mid portion or the rear end of the base plate before the wiring tube portion to wiring tube portion along fore-and-aft direction FBD, front end that can be from wiring tube portion along fore-and-aft direction FBD or the mid portion base plate after wiring tube portion forms ribs, forms ribs in the whole zone of base plate that perhaps can be after connecting portion.
Although in first embodiment ribs preferably be formed on along the Width of base plate when the crimping pressure contact portion basically in the face of the position of the front end of crimp, the formation zone of ribs can be displaced to laterally (left side and right) side with respect to the center along the Width of base plate of base plate.In addition, can when the crimping pressure contact portion time, not face the position formation ribs of the front-end edge of crimp.In addition, can form a plurality of ribs along the Width of base plate.
Although described the female terminal fitting of the connecting portion with rectangular tube form in first embodiment, the present invention also can be applied to have the male terminal joint of the connecting portion of narrow and long positive tongue piece form.
<the second embodiment 〉
Below with reference to Fig. 4 to Fig. 8 the lead 110 of terminal has been described according to the installation of second preferred embodiment.
As shown in Figure 4, by with clamped nipple 130 crimping or crooked or be folded into to be connected and form the lead 110 that terminal has been installed, and for example place it between the device (not shown) of for example battery, inverter and motor of driving power of formation electric automobile or hybrid vehicle with the end of insulated wire 120.In the following description, side before and after the left and right sides of Fig. 4 is called.
Insulated wire 120 makes heart yearn 121 (preferably a plurality of metal twisted wire 121A that made by for example aluminum or aluminum alloy by the distortion of spirality ground form) be covered by the insulating coating of being made by for example resin 122 (insulating barrier), and insulating coating 122 is peeled off at least in part or removed to expose heart yearn 121 at the place, end of insulated wire 120.In addition, also can be used for heart yearn 121 by the metal metal twisted wire except aluminum or aluminum alloy.
Clamped nipple 130 is so-called unlimited cartridge type (open barrel type), it comprises (preferably being essentially box-like or tubulose) connecting portion 131 and basically with connecting portion 131 continuously and at least one pressure contact portion 140 that is connected with insulated wire 120, and preferably make by having than the more high-intensity material of the material that is used for heart yearn 121 (for example aluminium) (for example copper or copper alloy).
Connecting portion 131 be (preferably being essentially box-like or tubulose) female terminal, with pressure contact portion 140 for be integral or whole, basically along lead 120 vertically or fore-and-aft direction FBD (Fig. 4 laterally) aims at pressure contact portion 140 and/or by not shown male terminal being inserted at least in part patchhole 131A and cooperating the portion's of being connected electrical connection of male terminal.
Pressure contact portion 140 comprises and is used to keep at least one insulating cylinder portion 141 of insulated wire 120 and/or at least one wiring tube portion 145 that will be connected with heart yearn 121.
Insulating cylinder portion 141 by from base plate or baseplate part 148, preferably from base plate 148 basically with wiring tube portion 145 continuous (preferably relative basically) laterally (left side and/or right) edge erect or protrude one or more, preferably a pair of crimp 141A forms, and insulated wire 120 remain by with this to crimp 141A towards insulated wire 120 distortions or crimping or crooked and insulated wire 120 is separated or be shifted.
As shown in Figure 5, wiring tube portion 145 by the base plate of substantially flat or baseplate part 148 with from base plate 148 (preferably from its relative basically sidepiece) upwardly extending one or more, preferably a pair of crimp 147 is formed.Crimp 147 broad ways respectively extends from the opposite side portion of base plate 148.Base plate 148 preferably has the rectangular shape of substantially flat, and forms downwards or at least one ribs 150 of outside protrusion in (perhaps on relative with a side of crimp 147 protrusions basically side) under it or on the outer surface.
Ribs 150 preferably forms basically in the transverse center of the lower surface of base plate 148 and protrudes, along fore-and-aft direction FBD, promptly (identical with the longitudinal direction of heart yearn 121 along the direction identical with the longitudinal direction of lead 120, the fore-and-aft direction on the plane of Fig. 5) extend, and preferably be formed in corresponding with the crimp 147 basically part of base plate 148, promptly base plate 148 basically from the front end to the position of rear end (referring to Fig. 4) of crimp 147.
The sheet metal (U-shaped folding part) that has specific (predetermined maybe can be scheduled to) thickness by folding or bending forms ribs 150.Particularly, preferably the flat surfaces 148B with base plate 148 is bent into basically at the downward or outside protrusion of the lateral centre of base plate 148, then that it is upwards folding and be bent into along horizontal expansion, and as the surperficial 148C of the substantially flat of base plate 148.
Can implement punching press or push to handle and the method for bending process forms ribs 150 by conduction (preferably metal) sheet material that is used for specific to having (predetermined maybe can be scheduled to) thickness as described below.At first, to metallic plate punching with specific thicknesses or cutting to form the clamped nipple plate (the not collapsed shape (not shown) of clamped nipple) of substantially flat.
Subsequently, the terminal adapter plate is implemented first bending process.
As shown in Figure 6, in first bending process, by the mould in the press 158,159 from above and below press terminal adapter plate (handle through punching press after clamped nipple plate), thereby make its transverse center part protruding upward a little.
Subsequently, implement second bending process as shown in Figure 7.
In second bending process, will be placed on the brace table 160 through the terminal board after first bending process 161.
Because the relative lateral end beared part 166,167 through the terminal board after first bending process 161 supports (being crushed on the supporting bracket 160), exerting pressure makes two supporting members 166,167 more close towards transverse center part (direction of arrow among Fig. 7).Supporting member 166,167 preferably all is the form of rectangular parallelepiped protrusion part, and they are substantially equal to the length of ribs 150 along the length of the longitudinal direction of lead 120.
The terminal board 161 that will be out of shape after second bending process is put upside down (referring to Fig. 5), described transverse center part at the lower surface place of base plate 148 to lower convexity (formation convex).On the other hand, the part 161A that caves in by first bending process on the upper surface of base plate 148 is extruded by second bending process and sealing basically, so the upper surface 148B of base plate 148, the 148C surface that becomes substantially flat.
Below, the method that is used to produce the lead 110 that terminal has been installed is described.
The exposure heart yearn 121 of lead 120 is placed on the pressure contact portion 140 of the clamped nipple 130 that forms by the curved end daughter board or near it.Then, as shown in Figure 8, clamped nipple 130 is placed on the anvil block 170.At this moment, can in the upper surface of anvil block 170, be formed for holding the recess (not shown) of ribs 150.
After this, the press-connection machine 171 that is arranged in clamped nipple 130 tops is descended.Then, the inner surface configuration that the crimp 147 of clamped nipple 130 is deformed into press-connection machine 171 as one man surrounds heart yearn 121 at least in part, and is pushed with extruding downwards and/or surround heart yearn 121 at least in part.At this moment, base plate 148 owing to be positioned at heart yearn 121 belows also with heart yearn 121 together downwards (along the direction that is extruded) push.Yet, in the present embodiment, owing to increased the intensity of base plate 148, so the base plate 148 corresponding, promptly be crimped the base plate 148 that part 147 pushes and be not extruded and not specific elongation with crimp 147 by at least one ribs 150.When press-connection machine 171 drops to specific (predetermined maybe can be scheduled to) position, finished the crimping of the lead 110 that terminal has been installed.
As mentioned above, in a second embodiment, by base plate 148 to small part corresponding to the part of crimp 147 in crooked conduction (metal) sheet material form along at least one ribs 150 of the longitudinal extension of lead 120.Owing to increased the intensity of base plate 148 by this ribs 150, so be difficult to damage by pressure base plate 148.Therefore, can suppress the buckling deformation of base plate 148, can suppress the elongation of the base plate 148 that causes by the extruding of base plate 148, and can suppress the elongation of whole clamped nipple.
Here, also consider by using thicker sheet material to suppress the elongation of base plate 148, but this may contradict with the miniaturization and the weight saving of clamped nipple with the thickness that increases whole base plate 148.In addition, suppressing under the situation of elongation of base plate 148 step of additional resolution element to be arranged by resolution element being placed on the base plate 148 thickness that increases base plate 148 with the part, this is not preferred.
On the other hand, owing to preferably provide ribs 150,, realize miniaturization and weight saving simultaneously so can produce clamped nipple by shirtsleeve operation by the sheet material that bending has a specific thicknesses according to second embodiment.
In addition, owing to preferably form ribs 150,,, and can increase its intensity so it can have double plate thickness because two plate member are put together by folding sheet material with specific thicknesses.Therefore, the elongation of base plate 148 can be suppressed, and the elongation of whole clamped nipple can be suppressed.
<the three embodiment 〉
Below with reference to Fig. 9 to Figure 14 the 3rd preferred embodiment of the present invention is described.Represent by identical Reference numeral and no longer description with the same or analogous structure of second embodiment.
Although the ribs 150 of second embodiment protrudes downwards or outwards from base plate 148, the installation of the 3rd embodiment the ribs 250 in the lead 210 of terminal from base plate 148 upwards or inwardly (towards heart yearn 121) protrude.In addition, although at least one ribs 150 is set in a second embodiment, in the 3rd embodiment, form at least two ribs 250 basically abreast.Particularly, as shown in figure 10, base plate or baseplate part 148 are formed with (preferably the being essentially U-shaped) folding part that forms by folding conduction (preferably metal) sheet material with specific (predetermined maybe can be scheduled to) thickness, two ribs 250 that it extends as the longitudinal direction (fore-and-aft direction FBD) along lead 120.
Ribs 250 preferably be formed on broad ways correspond essentially to the position of crimp 147 separately, promptly preferably in the central part office of the right half part of the core of the left-half of base plate 148 and base plate 148.These ribs 250 are formed on the part corresponding to crimp 147 of base plate 148, promptly along the longitudinal direction of lead 120 (heart yearn 121 vertically) basically from the front end to the part of rear end (referring to Fig. 9) of the crimp 147 of base plate 148.
In the outer surface of ribs 250, for example form embossing portion 255 by pressure processing.As shown in figure 11, each embossing portion 255 makes and arranges that substantially parallelly many grooves 256 and substantially parallel similarly (with the angle that is different from 0 ° or 180 °, preferably basically with right-angle crossing) across are provided with many grooves 257, and remaining part forms rectangle male member 258.
Can use terminal board to form ribs 250, wherein this terminal board be implemented punching press or mold pressing processing and crooked, folding and/or embossed with specific thicknesses.Particularly, by being implemented the punching press processing, the metallic plate with specific thicknesses forms clamped nipple plate (the not folded state of clamped nipple).
Then, the terminal adapter plate is implemented first bending process.
As shown in figure 12, in first bending process, by the mould in the press 258,259 from above and below press terminal adapter plate (handle through punching press after clamped nipple plate), thereby make its transverse center partly become recess 261A (downward protuberance) upwards, and its relative cross side becomes protuberance 261B, 261C (downward recess) upwards, and promptly the clamped nipple plate becomes wavy.
Subsequently, implement second bending process.
As shown in figure 13, in second bending process, will be placed on the brace table 160 through the terminal board after first bending process 261.Supporting member 266 is arranged in the top through the recess 261A in the core of the terminal board after first bending process 261, and supporting member 267,268 is arranged in the top of the relative lateral ends that remains substantially flat of terminal board 261.These strutting pieces 266 to 268 are forms of rectangular parallelepiped protrusion part, and they are substantially equal to the length of ribs 250 along the length of the longitudinal direction of lead.
The supporting member 266 that is positioned at the center is pushed by (towards brace table 160) downwards, and moves (with crush lobes) at the strutting piece 267,268 at opposite side place to the center.Then, as shown in figure 14, form ribs 250 through the terminal board after second bending process 262 with formation.
Like this, at the upside (base plate 148) of terminal board 262, the core of the right half part of the core of the left-half of base plate 148 and base plate 148 raise up (formation convex).On the other hand, go up the part that caves in by first bending process at the downside (base plate 148) of terminal board 262 and be extruded by second bending process and sealing basically, so the lower surface of base plate 148 becomes the surface of substantially flat.
Because ribs 250 protrudes towards heart yearn 121 in the 3rd embodiment, therefore except the effect of second embodiment, the area that remain the surface that with heart yearn 121 contact of base plate 148 can be increased, and the status of electrically connecting of heart yearn and clamped nipple can be improved towards heart yearn 121.
In addition, in the outer surface of ribs 250, form embossing portion 255 by pressure processing.When crimping operation, strong pressure acts on the outer surface of ribs 250 of protrusion, and heart yearn 121 is reinforced the embossing portion 255 strong pressure friction in rib 250 outer surfaces, and can destroy the oxidation film that forms around heart yearn 121 reliably.
<the four embodiment 〉
As shown in figure 15, thereby by further changing protrusion directions along horizontal direction bending ribs protruding upward 250 in the 3rd embodiment, and form the ribs 350 of the 4th preferred embodiment.Particularly, by the broad ways bending from the front end (to the left side of Figure 15) of the U-shaped folding part that base plate 148 is substantially vertically erect changing protrusion direction, and form two or more ribs 350.
Can on their mid portions, apply along the power in horizontal direction (to the left side of Figure 15) by top the ribs that stands vertically with respect to short transverse, with crooked ribs, thereby form these ribs 350 as the bending process in the 3rd embodiment (second bending process) the 3rd bending process afterwards.
When only folding when having the sheet material of specific thicknesses, heart yearn 121 is pressed on the upper end of the ribs that stands vertically by strong pressure, and if apply the excessive pressure that is used for crimping operation, then the folding part may be opened.On the other hand, according to the 4th embodiment, by ribs is formed after base plate 148 is substantially vertically erect bending process and with bearing of trend become towards or to Width, therefore can prevent opening of folding part.
In second to the 4th embodiment, for example the following example is also included within the technical scope of the present invention.
Although in second to the 4th embodiment, form ribs 150,250 and 350 by folding sheet material, but can cut three sides of the rectangular shape corresponding with ribs shown in Figure 16 450, and a remaining side is carried out in punching press is handled, and the part that can become ribs 450 is bent into from the cutting side and erects.Yet, if described in above-mentioned embodiment, form ribs 150 by folding sheet material with specific thicknesses, the operation that can omit cutting operation and ribs is erect, and can improve operability.
Although handle and bending process formation ribs 150,250,350 and 450 by pushing, also can use the bending process of another kind of processing method or another kind of type to form ribs, and be not limited to this processing method.
<the five embodiment 〉
With reference to Figure 17 to Figure 19 the 5th preferred embodiment of the present invention is described.The clamped nipple 510 of present embodiment is illustrated as by the conducting metal sheet material made by copper or copper alloy is implemented bending process or the like and integrally formed LA terminal, and it is connected with the end of a kind of lead 590 that is arranged as with in the not shown direct-connected various power lines such as battery.
Lead 590 by preferably by distortion by aluminium or have heart yearn 591 that aluminium twisted wire that the aluminium alloy of high aluminium content makes forms and by for example resin make and surround at least in part heart yearn 591 insulating coating (although here do not show, have with the Figure 21 that shows the 6th embodiment in the identical form of insulating coating represented by Reference numeral 598) form.As shown in figure 19, in the end of lead 590 insulating coating is peeled off to expose heart yearn 591.
As shown in figure 17, clamped nipple 510 be included in the general toroidal of front end connecting portion 511, be positioned at connecting portion 511 rears or at least one wiring tube portion 512 adjacent thereto and be positioned at wiring tube portion 512 rears or at least one insulating cylinder portion 513 adjacent thereto.Wiring tube portion 512 and insulating cylinder portion 513 preferably form pressure contact portion.
Connecting portion 511 is formed with through hole 514, and for example the not shown portion of being connected of stud can insert at least in part by this through hole.Clamped nipple 510 also comprise preferably along fore-and-aft direction FBD from connecting portion 511 rear end straight basically extend to (preferably basic for banded) base plate or baseplate part 515 of the rear end of insulating cylinder portion 513.Base plate 515 is shared by wiring tube portion 512 and insulating cylinder portion 513, and plays along the effect of fore-and-aft direction FBD support wire 590.
That wiring tube portion 512 comprises is one or more, a pair of crimp 516 preferably, and it is preferably basically with the form of the unlimited tube that protrudes with respect to Width (with the angle that is different from 0 ° or 180 °, preferably be substantially perpendicular to the direction of fore-and-aft direction FBD) from base plate 515 (preferably terminal relatively from it basically).Similarly, that insulating cylinder portion 513 comprises is one or more, a pair of crimp 517 preferably, and it is preferably basically with the form of the unlimited tube that protrudes from base plate 515 (preferably basically from its relative lateral end).Crimp 516,517 preferably is essentially the form of rectangular slab, and wherein preferably than the length of crimp 517, and/or the protrusion length of crimp 517 is preferably than the length of crimp 516 along the length of fore-and-aft direction FBD for crimp 516.Two crimps 516 of crimping are wound up as it heart yearn 591 of the ends exposed that is enclosed in lead 590 at least in part simultaneously basically, and/or two crimps 517 of crimping are wound up as it insulating coating that is enclosed in crimp 516 rears or lead adjacent thereto 590 at least in part simultaneously basically.In addition, in the inner surface of wiring tube portion 512, form one or more, a plurality of grooves 518 preferably, its basically broad ways go up in (preferably two) crimp 516 and base plate 515 (first base plate 521 that will describe after a while) and extend.Make heart yearn 591 crooked and distortion, limit the displacement of heart yearn 591 thus along fore-and-aft direction FBD along the direction that enters groove 518.
Base plate 515 preferably by first base plate 521 of the bottom that constitutes wiring tube portion 512, constitute the bottom of insulating cylinder portion 513 second base plate 522, form in stem portion 523 between the rear end of the front end of second base plate 522 and first base plate 521 and the neck 524 between the rear end of the front end of first base plate 521 and connecting portion 511, and neck 524, first base plate 521, stem portion 523 and second base plate 522 are connected from the place ahead integratedly with such order.Neck 524 and stem portion 523 are the narrowest parts in the whole clamped nipple 510.
Preferably along on the whole substantially length of fore-and-aft direction FBD, promptly beat or the basic transverse center part of embossing base plate 515 rear end (being the rear end of whole clamped nipple 510) from the front end (being the rear end of connecting portion 511) of neck 524 to insulating cylinder portion 513, thus form along fore-and-aft direction FBD straight basically the ribs 525 that extends.As Figure 17 and shown in Figure 180, make base plate 515 projectioies to form ribs 525, it preferably substantially be the form to the U-shaped ridge of the dihedral of the inboard protrusion of arranging lead 590, and/or ribs 525 plane graph that preferably has the band shape of vertical intersection base plate 515 basically.The surface, protruding end of ribs 525 is essentially horizontally arranged with as the stayed surface 526 that is used for support wire 590.This stayed surface 526 terminal relatively preferably continuous with a pair of vertical substantially side 527 basically, and/or between stayed surface 526 and two sides 527, form the edge part 528 of a diagonal form that connects stayed surface 526 and two sides 527 integratedly or integrally.
Below, the function and the effect of the clamped nipple 510 of description present embodiment.
At first, clamped nipple 510 is placed the mould (not shown), to be placed at the heart yearn 591 of the ends exposed of lead 590 on the stayed surface 526 of base plate 515 of wiring tube portion 512, and the insulating coating of lead 590 will be held in place on the stayed surface 526 of base plate 515 of the insulating cylinder portion 513 after the heart yearn 591 of exposure.Under this state by not shown movably mould is moved towards not shown fixing mould, will (preferably two) crimp 516 crimping or crooked or be folded into heart yearn 591 and be connected, and will (preferably two) crimp 517 crimping or bending or be folded into insulating coating and be connected.This moment as shown in figure 19, even on the outer surface of heart yearn 591, form the insulation oxide coating of making by aluminium oxide (oxidation film), the edge part 528 of the base plate 521 of wiring tube portion 512 is pressed to the outer surface with heart yearn 591 contacts, thereby demonstrates edge action.Therefore, destroy oxide coating effectively.
Because big pressure is applied to first base plate 521 along thickness direction when crimping wiring tube portion 512, base plate 515 may be along the direction warpage that makes neck 524, stem portion 523 and second base plate 525 along the short transverse displacement, first base plate, 521 elongations simultaneously.Then, clamped nipple 510 may be bent upwards and may not be in the face of being connected portion.
Yet, owing to form the warpage of at least one ribs 525 in the present embodiment with opposing base plate 515, so avoided the buckling deformation of base plate 515.Therefore, prevent that clamped nipple 510 is bent upwards.In addition, also avoided the elongation strain of base plate 515, and can increase the rigidity of tending to the neck 524 narrower than other parts in the clamped nipple 510.
In addition, owing to ribs 525 preferably protrudes towards a side of arranging lead 590, so this can not cause the expansion of clamped nipple 510.
<the six embodiment 〉
Below with reference to Figure 20 and Figure 21 description clamped nipple 510 according to a sixth embodiment of the invention.In the 6th embodiment, different among the shape of the ribs 525 in second base plate 525 and the 5th embodiment.Because other structure members are similar or identical with the 5th embodiment, those parts similar or identical with the 5th embodiment are represented by identical Reference numeral and no longer are repeated in this description.
In ribs 525, similarly extend with the 5th embodiment with and narrow width constant along fore-and-aft direction FBD corresponding to the part (being called " preceding ribs 531 " hereinafter) of neck 524, first base plate 521 and stem portion 523.On the other hand, in ribs 525, wideer corresponding to the part (being called " back ribs 529 " hereinafter) of second base plate 522 than preceding ribs 531, and form its shape and make that (rear end of whole clamped nipple 510) increases width or bifurcated gradually to the rear end from front end (rear end corresponding to stem portion 523 of ribs 525).In other words, the stayed surface 526 of back ribs 529 is wideer than the stayed surface 526 of preceding ribs 531.
Under the situation of present embodiment, corner in the protruding end of preceding ribs 531 is in corresponding with wiring tube portion 512 at least position, preferably be provided with the edge part 528 that with the angle that is different from 0 ° or 180 °, preferably connects the dihedral of stayed surface 526 and two sides 527 basically with the right angle in the scope on the whole substantially length at preceding ribs 531.On the other hand, in the corner of protruding end of back ribs 529, the R portion 533 that connects the circle of stayed surface 526 and two sides 527 basically via arc as shown in figure 21 is set in the position corresponding with insulating cylinder portion 513.
According to the 6th embodiment, because the stayed surface 526 of back ribs 529 is preferably wideer or widen, so lead 590 is supported reliably thereon and not and can wave.In addition owing to edge part 528 is set in the corner of the protruding end of preceding ribs 531, so even on the heart yearn 591 of lead 590, formed the insulation oxide coating, with the 5th embodiment similarly, it is also mechanically removed by edge part 528.On the other hand, owing to provide circular R portion 533 in the corner of protruding end of back ribs 529, lead 590 supports with being stabilized and can not destroy insulating coating 598.
In the 5th and the 6th embodiment, for example following example is also included within the technical scope of the present invention.
Clamped nipple can be the female terminal fitting with the box-like connecting portion that is used to receive positive tongue piece.In addition, clamped nipple can be the male terminal joint with the connecting portion that comprises positive tab.In addition, clamped nipple can comprise the wiring tube portion with tubulose closed tube shape formula.
Lead can be a copper cash, and it has the heart yearn that forms by the copper twisted wire of being made by copper or copper alloy.
In addition, can in the scope in the centre position of the centre position from neck along fore-and-aft direction, form ribs to insulating cylinder portion along fore-and-aft direction.In addition, ribs can outwards protrude towards the side relative with a side of arranging lead.
Therefore, for buckling deformation and the elongation strain that prevents clamped nipple, clamped nipple 10,130,510 is provided with at least one connecting portion 11,131,511 that is connected with the portion of being connected, and at least one pressure contact portion 12,140, it is continuous with the rear end of connecting portion 11,131,511 basically, and comprises base plate or baseplate part 21,148,515 and one or more, a pair of crimp 22,147,516 preferably erectting or protrude from base plate 21,148,515.With pressure contact portion 12,140 crimping or crooked or be folded into lead 30,120,590 and be connected, the end of lead 30,120,590 is at least in part by baseplate part or base plate 21,148,515 and one or more, preferably a pair of crimp 22,147,516 encirclements simultaneously.Base plate 21,148,515 is formed with the ribs 24,150,250,350,450,525 that extends along fore-and-aft direction FBD.

Claims (15)

1. clamped nipple (10; 130; 510), comprising:
The connecting portion (11 that links to each other with the portion of being connected; 131; 511), and
Pressure contact portion (12; 140), described pressure contact portion basically with described connecting portion (11; 131; 511) rear end is continuous, and comprises baseplate part (21; 148; 515) and from described baseplate part (21; 148; 515) one or more crimps (22 of Tu Chuing; 147; 516),
Described pressure contact portion (12; 140) be arranged to be crimped into lead (30; 120; 590) link to each other, simultaneously described lead (30; 120; 530) end is by described baseplate part (21; 148; 515) and described one or more crimp (22; 147; 516) surround at least in part,
Wherein, described baseplate part (21; 148; 515) be formed with at least one ribs (24 that extends along fore-and-aft direction (FBD) basically; 150; 250; 350; 450; 525).
2. clamped nipple according to claim 1, wherein, described ribs (24; 250; 350; 450; 525) protrude towards the lead side, and described ribs preferably forms by hammering.
3. clamped nipple according to claim 1 and 2, wherein:
Described pressure contact portion (12; 140) comprise at least one wiring tube portion (13; 145; 512), described at least one wiring tube portion be crimped for by removing at described lead (30; 120; The insulating coating at place, 590) end and the heart yearn (31 that exposes; 121; 591) connect, and
Described ribs (24; 150; 250; 350; 450; 525) be formed on described wiring tube portion (13 at least; 145; 512) along on the whole zone of fore-and-aft direction (FBD).
4. clamped nipple according to claim 1, wherein, described pressure contact portion (12; 140) be crimped for: make described crimp (22; 147; 516) front end face is to described baseplate part (21; 148; 515), and
Described ribs (24; 150; 250; 350; 450; 525) be formed on such position: when described pressure contact portion (12; When 140) being crimped, described ribs in the face of or corresponding to described crimp (22; 147; 516) front end.
5. according to each described clamped nipple in the aforementioned claim, wherein, described ribs (150; 250; 350; 450) by being carried out bending process, sheet material forms.
6. clamped nipple according to claim 5, wherein, described ribs (150; 250; 350) form by folding sheet material.
7. according to each described clamped nipple in the aforementioned claim, wherein, described ribs (24; 250; 350; 450; 525) form towards described lead (30; 120; 590) protrude.
8. clamped nipple according to claim 7, wherein, described ribs (350) is subjected to bending process, thus the front end of U-shaped folding part is laterally crooked or inclination, and preferably basically towards Width.
9. according to each described clamped nipple in the aforementioned claim, wherein, preferably form at least one embossing portion (255) at the outer surface of described ribs (250) by pressure processing.
10. according to each described clamped nipple in the aforementioned claim, wherein:
Described pressure contact portion comprises: at least one wiring tube portion (512) and at least one insulating cylinder portion (513), described at least one wiring tube portion are crimped to being connected with heart yearn (591) that the insulating coating of end by removing lead (590) exposes; Described at least one insulating cylinder portion is positioned at described wiring tube portion (512) afterwards, being crimped to being connected with the insulating coating of the end of described lead (590),
Described baseplate part (515) is configured as along fore-and-aft direction (FBD) and extends, connect described connecting portion (511), described wiring tube portion (512) and described insulating cylinder portion (513) simultaneously, the part of described baseplate part between described wiring tube portion (512) and described connecting portion (511) be as neck (524), and
Described ribs (525) preferably forms along fore-and-aft direction (FBD) by hammering and extends to described insulating cylinder portion (513) from described neck (524) at least continuously.
11. clamped nipple according to claim 10, wherein, described ribs (525) forms in described insulating cylinder portion (513) than in described wiring tube portion (512) wide (529).
12. according to claim 10 or 11 described clamped nipples, wherein:
Be formed with the edge part (528) of one or more dihedrals in some positions at the turning of the protruding end of described ribs (525), described position is at least in part corresponding to described wiring tube portion (512), and/or
Be formed with the R portion (533) of one or more circles in some positions at the turning of the protruding end of described ribs (525), described position is at least in part corresponding to described insulating cylinder portion (513).
13. one kind forms clamped nipple (10; 130; 510) method comprises the following steps:
The connecting portion (11 that setting links to each other with the portion of being connected; 131; 511), and
Form pressure contact portion (12; 140), described pressure contact portion basically with described connecting portion (11; 131; 511) rear end is continuous, and comprises baseplate part (21; 148; 515) with from described baseplate part (21; 148; 515) one or more crimps (22 of Tu Chuing; 147; 516),
With described pressure contact portion (12; 140) be arranged to be crimped into lead (30; 120; 590) link to each other, simultaneously described lead (30; 120; 530) end is by described baseplate part (21; 148; 515) and described one or more crimp (22; 147; 516) surround at least in part, and
Make described baseplate part (21; 148; 515) be formed with at least one ribs (24; 150; 250; 350; 450; 525), described at least one ribs extends along fore-and-aft direction (FBD) basically.
14. method according to claim 13, wherein, described ribs (24; 250; 350; 450; 525) form towards lead side protrusion, and preferably, described ribs is by beating crooked or folding formation.
15. according to claim 13 or 14 described methods, wherein:
Described pressure contact portion (12; 140) form at least one wiring tube portion (13 that comprises; 145; 512), described at least one wiring tube portion be crimped for by removing lead (30; 120; The insulating coating of end 590) and the heart yearn (31 that exposes; 121; 591) connect, and
Described ribs (24; 150; 250; 350; 450; 525) be formed on described wiring tube portion (13 at least; 145; 512) along on the whole zone of fore-and-aft direction (FBD).
CN 200910149623 2008-08-06 2009-06-15 A terminal fitting and a method of forming it Expired - Fee Related CN101645544B (en)

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JP2008211198A JP2010049843A (en) 2008-08-19 2008-08-19 Terminal fitting
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JP2008-211198 2008-08-19
JP2008-236738 2008-09-16
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JP2008236738A JP2010073348A (en) 2008-09-16 2008-09-16 Terminal metal fitting, and electric wire with terminal metal fitting

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