CN101644620B - Module small- channel hydraulic pressure expansion plug device - Google Patents
Module small- channel hydraulic pressure expansion plug device Download PDFInfo
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- CN101644620B CN101644620B CN2009100344412A CN200910034441A CN101644620B CN 101644620 B CN101644620 B CN 101644620B CN 2009100344412 A CN2009100344412 A CN 2009100344412A CN 200910034441 A CN200910034441 A CN 200910034441A CN 101644620 B CN101644620 B CN 101644620B
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Abstract
本发明涉及一种模块小联箱水压胀塞装置,它包括抱紧螺栓、抱紧螺母、拧紧螺栓、拧紧螺母、垫圈、支撑平板、密封圈、挡块与限位螺母,抱紧螺栓的弯曲段套在小集箱上,抱紧螺栓的螺纹直段向上穿出支撑平板并用抱紧螺母拧紧,拧紧螺栓插入支撑平板的安装孔内,在拧紧螺栓底端部设有限位螺母,在限位螺母上端的拧紧螺栓上套接挡块,挡块上端的拧紧螺栓上套接有密封圈,在支撑平板上端的拧紧螺栓上套接垫圈,垫圈上方的拧紧螺栓上螺接拧紧螺母。本发明使小集箱管接头压盖与管接头压紧,又保留了管接头的密封圈结构,从而使水压试验进行得又快又好,节省了水压后小集箱管接头加工的难点,缩短制造时间。
This invention relates to a modular small manifold hydrostatic expansion plug device, comprising a clamping bolt, a clamping nut, a tightening bolt, a tightening nut, a washer, a support plate, a sealing ring, a stop block, and a limiting nut. The bent section of the clamping bolt fits onto the small manifold, and the straight threaded section of the clamping bolt extends upward through the support plate and is tightened with the clamping nut. The tightening bolt is inserted into the mounting hole of the support plate. A limiting nut is provided at the bottom end of the tightening bolt. A stop block is fitted onto the tightening bolt above the limiting nut, and a sealing ring is fitted onto the tightening bolt above the stop block. A washer is fitted onto the tightening bolt above the support plate, and a tightening nut is screwed onto the tightening bolt above the washer. This invention ensures that the small manifold pipe joint cap and the pipe joint are tightly pressed together while retaining the sealing ring structure of the pipe joint. This allows for a faster and more efficient hydrostatic test, saving on the difficulties of processing the small manifold pipe joint after hydrostatic testing and shortening the manufacturing time.
Description
技术领域technical field
本发明涉及一种水压试验工具,具体地说是一种模块小联箱水压胀塞装置,属于水压试验设备技术领域。The invention relates to a hydraulic test tool, in particular to a modular small header hydraulic expansion plug device, which belongs to the technical field of hydraulic test equipment.
背景技术Background technique
内胀塞水压试验工具是锅炉蛇形管等承压部件制造过程中必不可少的工具,它利用一组(通常为三片)带有锯齿形牙齿的胀套在一组锥套的挤压下,与管子内壁紧紧咬牢,并将密封圈与管子内壁紧紧密封,再通过进水口进水,经过升压、稳压阶段直至完成水压试验。在以前小联箱进行水压试验需对管接头放水压余量,并焊接端盖及管接头,水试验结束还需切割余量、倒角等金加工。The hydraulic test tool for internal expansion plug is an indispensable tool in the manufacturing process of pressure-bearing parts such as boiler coiled tubes. Press down, tightly bite the inner wall of the pipe, and tightly seal the sealing ring and the inner wall of the pipe, then enter the water through the water inlet, go through the stages of boosting and stabilizing the pressure until the hydraulic test is completed. In the past, the water pressure test of the small header required to release the water pressure allowance on the pipe joint, and weld the end cover and pipe joint. After the water test, it was necessary to cut the allowance, chamfer and other metal processing.
发明内容Contents of the invention
本发明的目的是克服现有技术中存在的不足,提供一种使小集箱管接头压盖与管接头压紧、又保留了管接头的密封圈结构、从而使水压试验进行得又快又好、可节省水压后小集箱管接头加工的难点、缩短制造时间的模块小联箱水压胀塞装置。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a small header pipe joint gland and pipe joint compression, and retain the sealing ring structure of the pipe joint, so that the hydraulic test can be carried out quickly It is a modular small header water pressure expansion plug device that is good, can save the difficulty of processing the small header pipe joint after hydraulic pressure, and shorten the manufacturing time.
按照本发明提供的技术方案,所述模块小联箱水压胀塞装置,它包括抱紧螺栓、抱紧螺母、拧紧螺栓、拧紧螺母、垫圈、支撑平板、密封圈、挡块与限位螺母,抱紧螺栓的弯曲段套在小集箱上,抱紧螺栓的螺纹直段向上穿出支撑平板并用抱紧螺母拧紧,拧紧螺栓插入支撑平板的安装孔内,在拧紧螺栓底端部设有限位螺母,在限位螺母上端的拧紧螺栓上套接挡块,挡块上端的拧紧螺栓上套接有密封圈,在支撑平板上端的拧紧螺栓上套接垫圈,垫圈上方的拧紧螺栓上螺接拧紧螺母。According to the technical solution provided by the present invention, the hydraulic expansion plug device of the modular small header includes a tightening bolt, a tightening nut, a tightening bolt, a tightening nut, a washer, a support plate, a sealing ring, a stopper and a limit nut , the curved section of the holding bolt is set on the small header, the threaded straight section of the holding bolt goes out of the supporting plate upwards and is tightened with the holding nut, the tightening bolt is inserted into the mounting hole of the supporting plate, and there is a limiter at the bottom of the tightening bolt A position nut, a stopper is sleeved on the tightening bolt at the upper end of the limit nut, a sealing ring is sleeved on the tightening bolt at the upper end of the stopper, a washer is sleeved on the tightening bolt at the upper end of the support plate, and a screw connection is made on the tightening bolt above the washer Tighten the nuts.
本发明使小集箱管接头压盖与管接头压紧,又保留了管接头的密封圈结构,从而使水压试验进行得又快又好,节省了水压后小集箱管接头加工的难点,缩短制造时间。The invention presses the gland of the pipe joint of the small header tightly with the pipe joint, and retains the structure of the sealing ring of the pipe joint, so that the hydraulic test can be carried out quickly and well, and the processing time of the small header pipe joint after the hydraulic pressure is saved. Difficulty, shorten manufacturing time.
附图说明Description of drawings
图1是本发明的主视图。Fig. 1 is a front view of the present invention.
图2是本发明的左视图。Fig. 2 is a left side view of the present invention.
具体实施方式Detailed ways
下面结合具体附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific drawings and embodiments.
如图所示,本发明主要由抱紧螺栓1、抱紧螺母2、拧紧螺栓3、拧紧螺母4、垫圈5、支撑平板6、密封圈7、挡块8与限位螺母9等构成。As shown in the figure, the present invention is mainly composed of holding
该模块小联箱水压胀塞装置,它包括抱紧螺栓1、抱紧螺母2、拧紧螺栓3、拧紧螺母4、垫圈5、支撑平板6、密封圈7、挡块8与限位螺母9,抱紧螺栓1的弯曲段套在小集箱上,抱紧螺栓1的螺纹直段向上穿出支撑平板6并用抱紧螺母2拧紧,拧紧螺栓3插入支撑平板6的安装孔内,在拧紧螺栓3底端部设有限位螺母9,在限位螺母9上端的拧紧螺栓3上套接挡块8,挡块8上端的拧紧螺栓3上套接有三片密封圈7,在支撑平板6上端的拧紧螺栓3上套接垫圈5,垫圈5上方的拧紧螺栓3上螺接拧紧螺母4。The modular small header hydraulic expansion plug device includes a tightening
工作时,U型的抱紧螺栓1弯曲端套在小集箱上,另一端穿出支撑平板6并用M12的抱紧螺母2拧紧,并同时将挡块8和高压密封圈7拧紧在管接头内,旋紧拧紧螺母4时,要保证四只抱紧螺母2要均匀受力。旋紧拧紧螺母4,将高压密封圈7与管接头胀紧。然后管体连上进水,上满水后缓慢升压至水压试验压力,稳压1分钟后不掉压,即水压试验成功,慢慢卸压至零位然后放水,从而完成水压试验的全过程。When working, the bent end of the U-shaped holding
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| CN2009100344412A CN101644620B (en) | 2009-08-28 | 2009-08-28 | Module small- channel hydraulic pressure expansion plug device |
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| CN101644620B true CN101644620B (en) | 2011-01-26 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102589812B (en) * | 2012-02-23 | 2014-03-05 | 无锡华光锅炉股份有限公司 | Two-segment type water-pressure sealed bulging piston for large-caliber collecting box |
| CN106246916A (en) * | 2016-08-30 | 2016-12-21 | 无锡华光锅炉股份有限公司 | A kind of hydraulic pressure plugging device of pipe joint |
| CN107655525A (en) * | 2017-09-30 | 2018-02-02 | 苏州海陆重工股份有限公司 | Boiler header water test unit |
| CN110426277B (en) * | 2019-08-19 | 2023-12-05 | 江苏龙净节能科技有限公司 | High-pressure sealing butt joint device for water pressure test of coiled pipe heat exchange module |
| CN111289372A (en) * | 2020-03-03 | 2020-06-16 | 哈尔滨锅炉厂有限责任公司 | Short pipe joint external-pulling internal-expanding type hydraulic tool and using method thereof |
| CN112394470A (en) * | 2020-11-26 | 2021-02-23 | 江门市迈科光学有限公司 | Zoom digital camera lens |
| CN113375872A (en) * | 2021-05-31 | 2021-09-10 | 贵州航天电子科技有限公司 | Rear cover air tightness detection device and use method thereof |
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| CN201503338U (en) * | 2009-08-28 | 2010-06-09 | 无锡海源重工股份有限公司 | Modular small header water pressure expansion plug device |
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| CN201503338U (en) * | 2009-08-28 | 2010-06-09 | 无锡海源重工股份有限公司 | Modular small header water pressure expansion plug device |
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| 李忠学.内螺旋管水压胀塞的设计及应用.《锅炉制造》.2007,(第3期),74-75. * |
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