CN101644620B - Module small- channel hydraulic pressure expansion plug device - Google Patents

Module small- channel hydraulic pressure expansion plug device Download PDF

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CN101644620B
CN101644620B CN2009100344412A CN200910034441A CN101644620B CN 101644620 B CN101644620 B CN 101644620B CN 2009100344412 A CN2009100344412 A CN 2009100344412A CN 200910034441 A CN200910034441 A CN 200910034441A CN 101644620 B CN101644620 B CN 101644620B
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tightening
nut
tightening bolt
bolt
pipe joint
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CN101644620A (en
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陈国平
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Wuxi Haiyuan Heavy Industry Co Ltd
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Wuxi Haiyuan Heavy Industry Co Ltd
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Abstract

本发明涉及一种模块小联箱水压胀塞装置,它包括抱紧螺栓、抱紧螺母、拧紧螺栓、拧紧螺母、垫圈、支撑平板、密封圈、挡块与限位螺母,抱紧螺栓的弯曲段套在小集箱上,抱紧螺栓的螺纹直段向上穿出支撑平板并用抱紧螺母拧紧,拧紧螺栓插入支撑平板的安装孔内,在拧紧螺栓底端部设有限位螺母,在限位螺母上端的拧紧螺栓上套接挡块,挡块上端的拧紧螺栓上套接有密封圈,在支撑平板上端的拧紧螺栓上套接垫圈,垫圈上方的拧紧螺栓上螺接拧紧螺母。本发明使小集箱管接头压盖与管接头压紧,又保留了管接头的密封圈结构,从而使水压试验进行得又快又好,节省了水压后小集箱管接头加工的难点,缩短制造时间。

Figure 200910034441

This invention relates to a modular small manifold hydrostatic expansion plug device, comprising a clamping bolt, a clamping nut, a tightening bolt, a tightening nut, a washer, a support plate, a sealing ring, a stop block, and a limiting nut. The bent section of the clamping bolt fits onto the small manifold, and the straight threaded section of the clamping bolt extends upward through the support plate and is tightened with the clamping nut. The tightening bolt is inserted into the mounting hole of the support plate. A limiting nut is provided at the bottom end of the tightening bolt. A stop block is fitted onto the tightening bolt above the limiting nut, and a sealing ring is fitted onto the tightening bolt above the stop block. A washer is fitted onto the tightening bolt above the support plate, and a tightening nut is screwed onto the tightening bolt above the washer. This invention ensures that the small manifold pipe joint cap and the pipe joint are tightly pressed together while retaining the sealing ring structure of the pipe joint. This allows for a faster and more efficient hydrostatic test, saving on the difficulties of processing the small manifold pipe joint after hydrostatic testing and shortening the manufacturing time.

Figure 200910034441

Description

模块小联箱水压胀塞装置 Modular small header water pressure expansion plug device

技术领域technical field

本发明涉及一种水压试验工具,具体地说是一种模块小联箱水压胀塞装置,属于水压试验设备技术领域。The invention relates to a hydraulic test tool, in particular to a modular small header hydraulic expansion plug device, which belongs to the technical field of hydraulic test equipment.

背景技术Background technique

内胀塞水压试验工具是锅炉蛇形管等承压部件制造过程中必不可少的工具,它利用一组(通常为三片)带有锯齿形牙齿的胀套在一组锥套的挤压下,与管子内壁紧紧咬牢,并将密封圈与管子内壁紧紧密封,再通过进水口进水,经过升压、稳压阶段直至完成水压试验。在以前小联箱进行水压试验需对管接头放水压余量,并焊接端盖及管接头,水试验结束还需切割余量、倒角等金加工。The hydraulic test tool for internal expansion plug is an indispensable tool in the manufacturing process of pressure-bearing parts such as boiler coiled tubes. Press down, tightly bite the inner wall of the pipe, and tightly seal the sealing ring and the inner wall of the pipe, then enter the water through the water inlet, go through the stages of boosting and stabilizing the pressure until the hydraulic test is completed. In the past, the water pressure test of the small header required to release the water pressure allowance on the pipe joint, and weld the end cover and pipe joint. After the water test, it was necessary to cut the allowance, chamfer and other metal processing.

发明内容Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种使小集箱管接头压盖与管接头压紧、又保留了管接头的密封圈结构、从而使水压试验进行得又快又好、可节省水压后小集箱管接头加工的难点、缩短制造时间的模块小联箱水压胀塞装置。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a small header pipe joint gland and pipe joint compression, and retain the sealing ring structure of the pipe joint, so that the hydraulic test can be carried out quickly It is a modular small header water pressure expansion plug device that is good, can save the difficulty of processing the small header pipe joint after hydraulic pressure, and shorten the manufacturing time.

按照本发明提供的技术方案,所述模块小联箱水压胀塞装置,它包括抱紧螺栓、抱紧螺母、拧紧螺栓、拧紧螺母、垫圈、支撑平板、密封圈、挡块与限位螺母,抱紧螺栓的弯曲段套在小集箱上,抱紧螺栓的螺纹直段向上穿出支撑平板并用抱紧螺母拧紧,拧紧螺栓插入支撑平板的安装孔内,在拧紧螺栓底端部设有限位螺母,在限位螺母上端的拧紧螺栓上套接挡块,挡块上端的拧紧螺栓上套接有密封圈,在支撑平板上端的拧紧螺栓上套接垫圈,垫圈上方的拧紧螺栓上螺接拧紧螺母。According to the technical solution provided by the present invention, the hydraulic expansion plug device of the modular small header includes a tightening bolt, a tightening nut, a tightening bolt, a tightening nut, a washer, a support plate, a sealing ring, a stopper and a limit nut , the curved section of the holding bolt is set on the small header, the threaded straight section of the holding bolt goes out of the supporting plate upwards and is tightened with the holding nut, the tightening bolt is inserted into the mounting hole of the supporting plate, and there is a limiter at the bottom of the tightening bolt A position nut, a stopper is sleeved on the tightening bolt at the upper end of the limit nut, a sealing ring is sleeved on the tightening bolt at the upper end of the stopper, a washer is sleeved on the tightening bolt at the upper end of the support plate, and a screw connection is made on the tightening bolt above the washer Tighten the nuts.

本发明使小集箱管接头压盖与管接头压紧,又保留了管接头的密封圈结构,从而使水压试验进行得又快又好,节省了水压后小集箱管接头加工的难点,缩短制造时间。The invention presses the gland of the pipe joint of the small header tightly with the pipe joint, and retains the structure of the sealing ring of the pipe joint, so that the hydraulic test can be carried out quickly and well, and the processing time of the small header pipe joint after the hydraulic pressure is saved. Difficulty, shorten manufacturing time.

附图说明Description of drawings

图1是本发明的主视图。Fig. 1 is a front view of the present invention.

图2是本发明的左视图。Fig. 2 is a left side view of the present invention.

具体实施方式Detailed ways

下面结合具体附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific drawings and embodiments.

如图所示,本发明主要由抱紧螺栓1、抱紧螺母2、拧紧螺栓3、拧紧螺母4、垫圈5、支撑平板6、密封圈7、挡块8与限位螺母9等构成。As shown in the figure, the present invention is mainly composed of holding bolt 1, holding nut 2, tightening bolt 3, tightening nut 4, washer 5, supporting plate 6, sealing ring 7, stopper 8 and limit nut 9 and so on.

该模块小联箱水压胀塞装置,它包括抱紧螺栓1、抱紧螺母2、拧紧螺栓3、拧紧螺母4、垫圈5、支撑平板6、密封圈7、挡块8与限位螺母9,抱紧螺栓1的弯曲段套在小集箱上,抱紧螺栓1的螺纹直段向上穿出支撑平板6并用抱紧螺母2拧紧,拧紧螺栓3插入支撑平板6的安装孔内,在拧紧螺栓3底端部设有限位螺母9,在限位螺母9上端的拧紧螺栓3上套接挡块8,挡块8上端的拧紧螺栓3上套接有三片密封圈7,在支撑平板6上端的拧紧螺栓3上套接垫圈5,垫圈5上方的拧紧螺栓3上螺接拧紧螺母4。The modular small header hydraulic expansion plug device includes a tightening bolt 1, a tightening nut 2, a tightening bolt 3, a tightening nut 4, a washer 5, a support plate 6, a sealing ring 7, a stopper 8 and a limit nut 9 , the curved section of the holding bolt 1 is set on the small header, the threaded straight section of the holding bolt 1 passes through the support plate 6 upwards and tightened with the holding nut 2, and the tightening bolt 3 is inserted into the mounting hole of the support plate 6, and then tightened The bottom end of the bolt 3 is provided with a limit nut 9, and a stopper 8 is sleeved on the tightening bolt 3 at the upper end of the limit nut 9, and three sealing rings 7 are sleeved on the tightening bolt 3 at the upper end of the stopper 8. A washer 5 is sleeved on the tightening bolt 3 of the washer 5, and a tightening nut 4 is screwed on the tightening bolt 3 above the washer 5.

工作时,U型的抱紧螺栓1弯曲端套在小集箱上,另一端穿出支撑平板6并用M12的抱紧螺母2拧紧,并同时将挡块8和高压密封圈7拧紧在管接头内,旋紧拧紧螺母4时,要保证四只抱紧螺母2要均匀受力。旋紧拧紧螺母4,将高压密封圈7与管接头胀紧。然后管体连上进水,上满水后缓慢升压至水压试验压力,稳压1分钟后不掉压,即水压试验成功,慢慢卸压至零位然后放水,从而完成水压试验的全过程。When working, the bent end of the U-shaped holding bolt 1 is set on the small header, and the other end passes through the support plate 6 and is tightened with the M12 holding nut 2, and at the same time, the stopper 8 and the high-pressure sealing ring 7 are tightened on the pipe joint Inside, when tightening the tightening nut 4, it is necessary to ensure that the four tightening nuts 2 are evenly stressed. Tighten the tightening nut 4 to expand the high-pressure sealing ring 7 and the pipe joint. Then the pipe body is connected to the water inlet, and after being filled with water, the pressure is slowly increased to the hydraulic test pressure. After the pressure is stabilized for 1 minute, the pressure does not drop, that is, the hydraulic test is successful. Slowly release the pressure to zero and then release the water to complete the hydraulic pressure test. The whole process of the test.

Claims (1)

1.一种模块小联箱水压胀塞装置,其特征是:它包括抱紧螺栓(1)、抱紧螺母(2)、拧紧螺栓(3)、拧紧螺母(4)、垫圈(5)、支撑平板(6)、密封圈(7)、挡块(8)与限位螺母(9),抱紧螺栓(1)的弯曲段套在小集箱上,抱紧螺栓(1)的螺纹直段向上穿出支撑平板(6)并用抱紧螺母(2)拧紧,拧紧螺栓(3)插入支撑平板(6)的安装孔内,在拧紧螺栓(3)底端部设有限位螺母(9),在限位螺母(9)上端的拧紧螺栓(3)上套接挡块(8),挡块(8)上端的拧紧螺栓(3)上套接有密封圈(7),在支撑平板(6)上端的拧紧螺栓(3)上套接垫圈(5),垫圈(5)上方的拧紧螺栓(3)上螺接拧紧螺母(4)。1. A hydraulic expansion plug device for modular small headers, characterized in that it includes holding bolts (1), holding nuts (2), tightening bolts (3), tightening nuts (4), and washers (5) , support plate (6), sealing ring (7), block (8) and limit nut (9), the bent section of the holding bolt (1) is set on the small header, and the thread of the holding bolt (1) The straight section passes through the supporting plate (6) upwards and is tightened with the holding nut (2), the tightening bolt (3) is inserted into the mounting hole of the supporting plate (6), and a limit nut (9) is arranged at the bottom of the tightening bolt (3) ), the stopper (8) is sleeved on the tightening bolt (3) at the upper end of the limit nut (9), and the sealing ring (7) is sleeved on the tightening bolt (3) at the upper end of the stopper (8). (6) The tightening bolt (3) at the upper end is sleeved with a washer (5), and the tightening bolt (3) above the washer (5) is screwed with a tightening nut (4).
CN2009100344412A 2009-08-28 2009-08-28 Module small- channel hydraulic pressure expansion plug device Expired - Fee Related CN101644620B (en)

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CN102589812B (en) * 2012-02-23 2014-03-05 无锡华光锅炉股份有限公司 Two-segment type water-pressure sealed bulging piston for large-caliber collecting box
CN106246916A (en) * 2016-08-30 2016-12-21 无锡华光锅炉股份有限公司 A kind of hydraulic pressure plugging device of pipe joint
CN107655525A (en) * 2017-09-30 2018-02-02 苏州海陆重工股份有限公司 Boiler header water test unit
CN110426277B (en) * 2019-08-19 2023-12-05 江苏龙净节能科技有限公司 High-pressure sealing butt joint device for water pressure test of coiled pipe heat exchange module
CN111289372A (en) * 2020-03-03 2020-06-16 哈尔滨锅炉厂有限责任公司 Short pipe joint external-pulling internal-expanding type hydraulic tool and using method thereof
CN112394470A (en) * 2020-11-26 2021-02-23 江门市迈科光学有限公司 Zoom digital camera lens
CN113375872A (en) * 2021-05-31 2021-09-10 贵州航天电子科技有限公司 Rear cover air tightness detection device and use method thereof

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