Summary of the invention
Main purpose of the present invention is to provide a kind of led lens and lighting device, use optical lens to come the directed change light distribution, improve the luminosity uniformity and the color uniformity of light emitting diode, improve the light source conversion ratio to greatest extent, reduce the light source dazzle.
A kind of led lens disclosed by the invention, described lens be shaped as the hollow cylinder of part with the planar interception that intersects of the axis that is parallel to cylinder, the plane of intersecting of the described axis that is parallel to cylinder constitutes the lens region of lens and the interface of non-lens region, and the hollow cross sectional shape of cylinder on the interface of lens region and non-lens region of described part is asymmetric; The inner surface of the cylinder that described part is hollow is the incidence surface of lens, and the outer surface of the cylinder that described part is hollow is the exiting surface of lens.
The inner surface of the cylinder that described part is hollow and outer surface are the out-of-alignment faces of cylinder.
Be the physics luminous zone of lens between the interface of described lens region and non-lens region and the lens, the center in the maximum interface cross section that is parallel to described lens region and non-lens region is the light source center of lens in the described physics luminous zone; From described lens exiting surface point to light source center, and and the beeline h of incidence surface between intersecting be the basic thickness of lens, described lens exiting surface point to light source center and and the ultimate range H of incidence surface between intersecting be the lens reference thickness; The proportionate relationship of basic thickness h of described lens and lens reference thickness H is: 7.5h 〉=H 〉=h.
Cross the light source center of described lens and be the light source axis perpendicular to the interfacial straight line of described lens region and non-lens region, if the minimum angle b of lens curved surface point tangent line and light source axis is a lens centre tangent line angle on the light source axis, then the angle of lens centre tangent line angle is: 90 ° 〉=b 〉=48 °
If lens exiting surface curved edges arbitrarily a bit point to the connecting line of light source center and the angle a of light source axis is the lens curved surface angle, then the angle of lens curvature face angle is: a≤45 °.
The incidence surface of described lens and the exiting surface of lens are minute surface.
The invention also discloses a kind of light emitting diode illuminating apparatus, comprise a plurality of light emitting diodes that are distributed on the plane and position and described a plurality of light emitting diode one to one and the physics luminous zone coincide with any one described led lens as described above of the luminous component of described a plurality of light emitting diodes respectively.
The distribution mode of described a plurality of light emitting diode and lens is: described lens are connected into a plurality of row, described a plurality of row parallel arranged in the mode of the axis coincidence of described cylinder.
A kind of led lens disclosed by the invention, owing to adopted the specific lens shape, make light intensity distribution in one direction more adjustable than being more evenly distributed on another direction, this direction light source conversion ratio is higher simultaneously, the luminosity uniformity and the color uniformity of light emitting diode have been improved on the whole, improve the light source conversion ratio, reduce the light source dazzle.A kind of light emitting diode illuminating apparatus disclosed by the invention, to the array combination of multiple spot light emitting diode matrix employing homotype pellicle mirror, product is made easily, and multiple spot combination cost is low, but the large tracts of land array combination.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
As shown in Figure 1, lens arrangement schematic perspective view and profile for one embodiment of the present of invention, lens be shaped as a part of on hollow cylinder, cutting out with the direction that is parallel to the cylinder axis, the cross section is two rectangles that are parallel to each other in one plane, and this cross section is exactly the interface of the lens region and the non-lens region of lens; The hollow position of lens centre is exactly the physics luminous zone, and light emitting diode is that light source is positioned at the physics luminous zone.The inner surface of the cylinder that this is hollow is the incidence surface of lens, and outer surface is the exiting surface of lens.
As shown in Figure 1, the equal in length of two rectangles in aforementioned cross section, but width is inconsistent.Because the axis of the cylinder of the inner surface of the cylinder that aforementioned part is hollow does not overlap with outer surface.So on profile as shown in Figure 1, shape is as the semicircle of two decentraction.One side of lens is thicker, and another side is thinner, and light source deflection lens relatively thinner beyond.
The central point of the maximum cross-section of the light source physics light-emitting zone of light emitting diode is called the light source center point, vertically points to lens region from exiting surface and is called the light source axis with the interface of non-lens region and the straight line that is connected with light source center point.Axial plane during the light source axis constitutes during multiple spot list array combination has many middle axial planes during many array combination of multiple spot.
Optical lens is generally with optical grade PMMA/PC material, makes with injection moulding or the mode extruded, and lens incidence surface of the present invention can generate smooth mirror surface, frosting, some face or toothed surface as required.The physical surface that the lens glazed thread comes out from lens is an exiting surface, and the outer surface of the cylinder that part shown in Figure 1 is hollow is the exiting surface of lens, also can generate smooth mirror surface as required, frosting, some face or toothed surface.
The incident light that sends from the light source center point when the incidence surface of lens is minute surface directly enters in the lens; Invalid reflection can partly take place at incidence surface in incident light when the incidence surface of lens is non-specular surface.In the practical application, the luminous zone of light source led can be hemispherical, flat circle or recessed round illuminating source, and technical scheme of the present invention can be applied to this several light sources.
When exiting surface was minute surface, the light that penetrates lens did not change direction and enters in the air; When exiting surface was non-specular surface, the light of ejaculation lens can be changed into different directions and enter in the air.
When lens incidence surface and light source physics exiting surface evenly closely near be for reduce as far as possible luminous flux in air dielectric apart from conduction loss, it is directly to enter in the lens in the path that does not change primary source light that smooth mirror surface requires, in the practical application, can be according to the design needs, processing suitably atomizes, atomizing is handled and has been changed opticpath in advance, but has certain luminous flux loss.
Lens physics incidence surface lens complete and that light source physics exiting surface biaxial is evenly closely approaching on biaxial are pellicle mirror, generally extrude generation with precision, its fundamental section figure decision lens model and light distribution, led lens of the present invention is a kind of pellicle mirror, its incidence surface and the design of light source exiting surface bidimensional orientation method, the advantage of pellicle mirror is that product is made easily, and multiple spot combination cost is low, but the large tracts of land array combination.
Be many array combination of multiple spot homotype pellicle mirror structural representation as shown in Figure 2, four pellicle mirrors are embarked on journey with the direction series connection that the cylinder axis is parallel to each other, two middle pellicle mirror positions in opposite directions, promptly the light source region of these two lens all is partial to the capable center of these lens.The lens that the position of two lens in the outside is adjacent are identical.A plurality of row lens that link can also be represented in the cross section of each lens among Fig. 2, and multiple row is consistent arrangement the on lens region and face that non-lens region interface overlaps again, become the face array of lens like this.
Be light source at present with LED, its technology maturity has satisfied the requirement of illumination application substantially, to progressively substitute this field light source product of tradition, existing direct-injection type led light source product, because of the directed saturated emitting characteristics of LED self, be difficult to realize brightness and color uniformity requirement, must carry out the secondary optical lens design.Tradition is used in the design, be the dazzle of eliminating product and the problem that realizes uniformity requirement, the processing that need atomize causes the luminous flux loss of significant proportion like this, and the effective conversion ratio of the light source of actual product is very low, be similarly and overcome above-mentioned factor, remedy the luminous flux loss, can additionally increase a lot of structures and light source cost, the thrifty effect of the energy is also not obvious, disclosed scheme can reduce system cost by bottom line, satisfies market-oriented requirement.
As Fig. 3 is a kind of area source structural representation that adopts the multiple spot array combination of homotype pellicle mirror of the present invention, also can select the incompatible realization of special-shaped pellicle mirror array group as required, promptly comprises the different lens of structure in lens arra.On the multiple spot light emitting diode matrix, use homotype pellicle mirror array combination structure as shown in Figure 2, form planar light source.
Be illustrated in figure 4 as the surface of intensity distribution of pellicle mirror shown in Figure 1, as seen from the figure, on the direction of the column axis of pellicle mirror, light distribution symmetrically; On direction perpendicular to the column axis of pellicle mirror, the bigger side of light distribution deflection lens thickness.
As seen, light source single directional light behind lens distributes by force and realizes evenly adjustablely, can realize evenly adjustablely during many array combination on the whole, and the system source conversion ratio also increases.
Be illustrated in figure 5 as the basic thickness schematic diagram of lens, the beeline h between lens exiting surface sensing light source center and incidence surface intersect is the basic thickness of lens, and its position is on the light source center line or on the exiting surface edge line.The basic thickness of lens is a basic design data, and when lens were the lens axis around the light source axis, its basic thickness position was on axis.
As shown be lens reference thickness schematic diagram, the lens exiting surface point to light source center and and the ultimate range H of incidence surface between intersecting be the lens reference thickness, its position at the light source center line with exterior domain.Lens reference thickness and basic thickness have certain proportion relation, and curved surface angle and the certain scope of central tangent angle initialization, purpose are to make all light all with the unirefringence bright dipping; The light distribution angle control that reflects away is useful direction, otherwise occurs ineffective distribution easily, can't utilize and cause system's luminous flux loss.
Fig. 7 is lens curvature face angle and lens centre tangent line angle schematic diagram, lens bright dipping curved edges arbitrarily a bit point to the connecting line of light source center and the angle a of light source axis is the lens curved surface angle.The minimum angle b of lens curved surface point tangent line and light source axis is a lens centre tangent line angle on the light source axis.
In one embodiment of the invention, the proportionate relationship of the basic thickness h of secondary lens and lens reference thickness H is as follows:
7.5h≥H≥h
Lens curvature face angle: a≤45 °
Lens centre tangent line angle: 90 ° 〉=b 〉=48 °
Lens exiting surface of the present invention is to be combined by identical curved surface or different curve, and different curve is counted n 〉=2; Because lens design itself has changed the opticpath that enters lens face, so requiring the lens exiting surface is smooth mirror surface, because under the situation of the requirement that reaches the design light distribution, mirror process is best, sometimes be difficult to reach the distribution requirement or, also can carry out the whole or local processing that atomizes for further reduction dazzle influences.
It is to change the lens light thread path that atomizing is handled, and the luminous flux loss is less relatively.
Light emitting diode secondary lens disclosed by the invention, light source conversion ratio can reach more than 85%, and product brightness uniformity and color uniformity can reach more than 80%, usage quantity that can MIN reduction light source, thus save power consumption to greatest extent.Because lens are to extrude with precision to make, so the product array specifications design is flexible, product is realized easily.
Carried out the light intensity uniformity adjustment in this programme design, reduced the dazzle influence, therefore do not needed extra supplementary structure material processed relative influence, lens itself both can be brought into play lens function, the outward appearance protector effect of can holding concurrently again; Because of the high efficiency conversion, the cost that dispels the heat is accordingly also followed reduction simultaneously, and the product structure cost is minimum.