Improve the double-color wire cable jacket extrusion mold of structure
Technical field
The present invention relates to cable sheath extruded mould, especially improve the double-color wire cable jacket extrusion mold of structure.
Background technology
Light, electric wire cable are generally used for making somebody a mere figurehead, pipeline, directly buried installation, along with constantly developing of communication industry, can lay many cables in same rod tower or same pipeline, these cables can belong to different operators again, because the outward appearance of cable all is a black, thus very inconvenient for safeguarding, therefore, need eye-catching sign, normally the exocuticle of cable is made different colors; Yet, because colored cable costs an arm and a leg, and can not prevent ultra-violet radiation effectively, therefore, operator need be on the single cable exocuticle chromatic colour striped.For this reason, need special mould.The mode that existing mould adopts separate core rod unit, die cap unit, die sleeve unit to combine, the die cap unit is provided with ring logical branch colour circle and splitter box, it is orthogonal dividing colour circle and splitter box, because under the reality, the pressure condition of every extrusion molding material head is different, therefore, influence each other between external colour material injection molding machine and main plastic extruding machine, the color-bar of producing symmetry is quite difficult.
Summary of the invention
In order to address the above problem, the purpose of this invention is to provide the double-color wire cable jacket extrusion mold that improves structure, it is realized by the following technical solutions:
Improve the double-color wire cable jacket extrusion mold of structure, it comprises: core rod unit 1 and die cap unit 2; Core rod unit 1 front end has cable core post 11, and there are core rod body 17, fixed clamp part 13 in the centre, and the rear end has standing part 14, standing part 14 to be provided with on the end of screw thread, standing part 14 chamfering 15 is arranged, and there is the mold core cavities 16 of hollow 1 inside, core rod unit; Described cable core post 11 inside are provided with cable core hole 111, and cable core hole 111 is communicated with mold core cavities 16, and described core rod unit 1 is an integral structure; Die cap unit 2 is made up of discharge end 25 that is positioned at front end and the die cap body 24 that is positioned at the rear end, and die cap body 24 inside are provided with die cap chamber 26, and the front end face place of discharge end 25 is provided with discharge opening 21, and discharge opening 21 communicates with die cap chamber 26; Described die cap chamber 26 is the cylinder table structure, and the sectional area ratio of the end at close discharge opening 21 places is little away from the sectional area of the end at discharge opening 21 places, and described discharge opening 21 is a cylindrical hole; Described die cap unit 2 integrated formula structures; It is characterized in that: also comprise a die sleeve unit 3 in this mould; Die sleeve unit 3 profiles are the cylinder of a hollow, the rear end of its die sleeve sidewall 334, the injecting hole 333 that vertically runs through die sleeve sidewall 334 is arranged, and the installing hole 331 on die sleeve sidewall 334 inner die sleeve holes that form 336 and die sleeve unit 3 front end faces 335 is interconnected; Die cap body 24 surfaces of die cap unit 2 have a splitter box 33 and at least one to divide colour circle 23, and splitter box 33 and each are divided the color separation hole 34 that the wall that runs through die cap body 24 is from top to bottom all arranged on the colour circle 23; Described splitter box 33 all be a groove with dividing colour circle 23, and splitter box 33 is intersected on the die cap body 24 with dividing colour circle 23, and splitter box 33 is worn the wall body of die cap body 24 with dividing all whole perforation of colour circle 23; Colour circle 23 distributed twist along die cap body 24 surfaces in described minute; The inner surface of described die sleeve sidewall 334 has screw thread, and die cap body 24 outer surfaces have thread, and described screw thread and thread are complementary; Described die sleeve unit 3 is an integral structure.
The profile in above-mentioned described core rod body 17, die cap chamber 26 is for all being cylinder table shape, and narrow part is near the front end of corresponding core rod or die cap separately; The drift angle scope of the cone that described cylinder table extends to form is 10 °~50 °, preferred 15 ± 5 °; The drift angle of the cone that described die cap chamber 26 forms is not less than the drift angle of the cone of described core rod body 17 formation.
Above-mentioned described cable core hole 111 is a cylindrical hole, and the aperture in cable core hole 111 is littler than the aperture of discharge opening 21.
The length of above-mentioned described cable core post 11 is greater than the length of discharge end 25.
The external diameter of above-mentioned described discharge end 25 is less than installing hole 331 internal diameters.
The internal diameter of above-mentioned described die sleeve sidewall 334 is greater than the external diameter of die cap body 24.
The external diameter of above-mentioned described discharge end 25 is less than the external diameter of die cap body 24.
The length of above-mentioned described die sleeve unit 3 is slightly less than the length of die cap unit 2.
24 axial length equate along the axial length of die cap body 24 and splitter box 33 along the die cap body for the above-mentioned described branch colour circle 23 that distributes twist along die cap body 24 surfaces, its spirality.
The diameter in above-mentioned described color separation hole 34 be discharge opening 21 diameter 1/50~1/5.
The number in above-mentioned described color separation hole 34 is 2,3 or 4, and the central shaft in all color separation holes 34 is in the same plane, and its circumference along die cap chamber 26 is evenly distributed.
Above-mentioned described splitter box 33 is a cylindrical groove.
In the time will producing double-colored cable, earlier core rod unit 1 is installed on the sheath plastic extruding machine, can pass through tool holding fixed clamp part 13, because standing part 14 is provided with screw thread, therefore, core rod unit 1 successfully can be installed; Then, die cap unit 2 is installed in outside the core rod unit 1,, and mediates as long as note cable core post 11 is inserted discharge opening 21; And note the front end face and discharge end 25 front end faces of cable core post 11 roughly are in a plane, can fix die cap unit 2; Then, die sleeve unit 3 is spun on the die cap unit 2 to injecting hole 333 with till the center of dividing colour circle 23, splitter box 33 is aimed at substantially; Then open the main frame extrusion molding; During extrusion molding, cable core passes mold core cavities 16, cable core hole 111, discharge opening 21, protective cover material enters from die cap chamber 26 and is extruded on the cable core, because simultaneously, in injecting hole 333, injected the protective cover material of different colours, this protective cover material enters in branch colour circle 23, the splitter box 33 by different paths, should expect to be extruded in simultaneously on the cable by color separation hole 34 again, has formed double-colored cable; Like this, the protective cover material of different colours just permanently is embedded on the cable, has reached the purpose of clear recognition; And protective cover material still has the effect of anti-ultraviolet radiation; Certainly, described cable core can be the cable core of optical cable, the cable core of cable, can also be the sheath finished product of light, cable.
Certainly, this mould also can be used for producing double-colored pipeline.
Beneficial effect of the present invention: simple in structure, be easy to installation and debugging, be identified with the optical cable of this die production is easier; The symmetry of each vitta is better and to inlay ground more firm; And the width of vitta and thickness can be regulated.Because dividing colour circle is not vertical cyclindrical shape, therefore, has met the hydromechanical principle of thickness body more, when extruding sheath, the distribution of color-bar is more even, and the light of production, cable, pipeline are more attractive in appearance.
Description of drawings
Fig. 1 is the schematic perspective view of core rod of the present invention unit;
Fig. 2 is the schematic perspective view of the embodiment one of die cap of the present invention unit;
Fig. 3 be Fig. 2 along A-A to generalized section;
Fig. 4 is that schematic perspective view is installed in the invention process example one die cap unit and die sleeve unit;
Fig. 5 be among Fig. 4 the die sleeve unit along B-B to generalized section.
Embodiment
Below in conjunction with accompanying drawing the present invention is done detailed explanation.
Embodiment one:
See also Fig. 1 to Fig. 5, improve the double-color wire cable jacket extrusion mold of structure, it comprises: core rod unit 1 and die cap unit 2; Core rod unit 1 front end has cable core post 11, and there are core rod body 17, fixed clamp part 13 in the centre, and the rear end has standing part 14, standing part 14 to be provided with on the end of screw thread, standing part 14 chamfering 15 is arranged, and there is the mold core cavities 16 of hollow 1 inside, core rod unit; Described cable core post 11 inside are provided with cable core hole 111, and cable core hole 111 is communicated with mold core cavities 16, and described core rod unit 1 is an integral structure; Die cap unit 2 is made up of discharge end 25 that is positioned at front end and the die cap body 24 that is positioned at the rear end, and die cap body 24 inside are provided with die cap chamber 26, and the front end face place of discharge end 25 is provided with discharge opening 21, and discharge opening 21 communicates with die cap chamber 26; Described die cap chamber 26 is the cylinder table structure, and less near discharge opening 21 place's sectional areas, described discharge opening 21 is a cylindrical hole; Described die cap unit 2 integrated formula structures; It is characterized in that: also comprise a die sleeve unit 3 in this mould; Die sleeve unit 3 profiles are the cylinder of a hollow, the rear end of its die sleeve sidewall 334, the injecting hole 333 that vertically runs through die sleeve sidewall 334 is arranged, and the installing hole 331 on die sleeve sidewall 334 inner die sleeve holes that form 336 and die sleeve unit 3 front end faces 335 is interconnected; There are a splitter box 33 that parallels with die cap body 24 and two branch colour circles 23 in die cap body 24 surfaces of die cap unit 2, and splitter box 33 and each are divided the color separation hole 34 that the wall that runs through die cap body 24 is from top to bottom all arranged on the colour circle 23; Described splitter box 33 all be a groove with dividing colour circle 23, and splitter box 33 is intersected on the die cap body 24 with dividing colour circle 23, and splitter box 33 and all non-through wall body of wearing die cap body 24 of branch colour circle 23; Colour circle 23 distributed twist along die cap body 24 surfaces in described minute; The inner surface of above-mentioned described die sleeve sidewall 334 has screw thread, and die cap body 24 outer surfaces have thread, and described screw thread and thread are complementary; Above-mentioned described die sleeve unit 3 is an integral structure.
Its principle is: in the time will producing double-colored cable, earlier core rod unit 1 is installed on the sheath plastic extruding machine, can passes through tool holding fixed clamp part 13, because standing part 14 is provided with screw thread, therefore, core rod unit 1 successfully can be installed; Then, die cap unit 2 is installed in outside the core rod unit 1,, and mediates as long as note cable core post 11 is inserted discharge opening 21; And note the front end face and discharge end 25 front end faces of cable core post 11 roughly are in a plane, can fix die cap unit 2; Then, die sleeve unit 3 is spun on the die cap unit 2 to injecting hole 333 with till the center of dividing colour circle 23, splitter box 33 is aimed at substantially; Then open the main frame extrusion molding; During extrusion molding, cable core passes mold core cavities 16, cable core hole 111, discharge opening 21, protective cover material enters from die cap chamber 26 and is extruded on the cable core, because simultaneously, in injecting hole 333, injected the protective cover material of different colours, this protective cover material enters in branch colour circle 23, the splitter box 33 by different paths, should expect to be extruded in simultaneously on the cable by color separation hole 34 again, has formed double-colored cable; Like this, the protective cover material of different colours just permanently is embedded on the cable, has reached the purpose of clear recognition; And protective cover material still has the effect of anti-ultraviolet radiation; Certainly, described cable core can be the cable core of optical cable, the cable core of cable, can also be the sheath finished product of light, cable.Further, in the absence of cable core, traction stretches, and forms hollow and tubing surperficial wounded vitta.Suitably regulate the pressure of main frame and vitta injection molding machine, can regulate the width and the degree of depth of colour bar.Like this, just can produce cable or pipeline that the surface has 3 color-bars.Certainly, be not vertical cyclindrical shape owing to divide colour circle 23, therefore, met the hydromechanical principle of thickness body more, therefore, when extruding sheath, the distribution of color-bar is more even, and the light of production, cable, pipeline are more attractive in appearance.
The profile in above-mentioned described core rod body 17, die cap chamber 26 is for all being cylinder table shape, and narrow part is near the front end of corresponding core rod or die cap separately; The drift angle scope of the cone that described cylinder table extends to form is 10 °~50 °, preferred 15 ± 5 °; The drift angle of the cone that described die cap chamber 26 forms is not less than the drift angle of the cone of described core rod body 17 formation.
Above-mentioned described cable core hole 111 is a cylindrical hole, and the aperture in cable core hole 111 is littler than the aperture of discharge opening 21.
The length of above-mentioned described cable core post 11 is greater than the length of discharge end 25.
The external diameter of above-mentioned described discharge end 25 is less than installing hole 331 internal diameters.
The internal diameter of above-mentioned described die sleeve sidewall 334 is greater than the external diameter of die cap body 24.
The external diameter of above-mentioned described discharge end 25 is less than the external diameter of die cap body 24.
The length of above-mentioned described die sleeve unit 3 is slightly less than the length of die cap unit 2.
24 axial length equate along the axial length of die cap body 24 and splitter box 33 along the die cap body for the above-mentioned described branch colour circle 23 that distributes twist along die cap body 24 surfaces, its spirality.
The diameter in above-mentioned described color separation hole 34 be discharge opening 21 diameter 1/50~1/5.
The number in above-mentioned described color separation hole 34 is 2,3, and divide the central shaft in coloured hole 34 in the same plane, and its circumference along die cap chamber 26 is evenly distributed.
Above-mentioned described splitter box 33 is a cylindrical groove.
Certainly, as another embodiment of the invention, colour circle 23 also can be 3 in above-mentioned minute, and each divides on the colour circle 23 all a color separation hole 34, dividing total number in the color separation hole 34 on the colour circle 23 is 3, and the central shaft in all color separation holes 34 is in the same plane, and its circumference along die cap chamber 26 is evenly distributed; Splitter box 33 all be a groove with dividing colour circle 23, and splitter box 33 is intersected on the die cap body 24 with dividing colour circle 23, and splitter box 33 and all non-through wall body of wearing die cap body 24 of branch colour circle 23; Divide colour circle 23 to distribute twist along die cap body 24 surfaces; The inner surface of die sleeve sidewall 334 has screw thread, and die cap body 24 outer surfaces have thread, and described screw thread and thread are complementary; Die sleeve unit 3 is an integral structure.Like this, just can produce cable or pipeline that the surface has 4 color-bars.
Certainly, as another execution mode of the present invention, colour circle 23 was 1 in above-mentioned minute, and on the branch colour circle 23 a color separation hole 34 was arranged, and the central shaft in all color separation holes 34 is in the same plane, and its circumference along die cap chamber 26 is evenly distributed; Splitter box 33 all be a groove with dividing colour circle 23, and splitter box 33 is intersected on the die cap body 24 with dividing colour circle 23, and splitter box 33 and all non-through wall body of wearing die cap body 24 of branch colour circle 23; Divide colour circle 23 to distribute twist along die cap body 24 surfaces; The inner surface of die sleeve sidewall 334 has screw thread, and die cap body 24 outer surfaces have thread, and described screw thread and thread are complementary; Die sleeve unit 3 is an integral structure.Like this, just can produce cable or pipeline that the surface has 2 color-bars.
So far, finished purpose of the present invention.
This paper understands exemplary embodiment of the present and present preferred embodiment specifically; be to be understood that; the present invention's design can be implemented utilization by other various forms; those skilled in the art can make distortion easily in view of the above; so long as meet the same innovation and creation of the present invention's design, they drop in protection scope of the present invention equally.